Multi-variety small material stacking and transferring mechanism

Abstract

The utility model provides a multi-variety small material stacking and transferring mechanism which comprises a linear sliding module, a driving motor, a material moving structure, supporting legs, a first air cylinder, a second air cylinder, a third air cylinder and a material sensing structure. The material moving structure is slidably mounted on the linear sliding module through the screw driving structure and is connected with an output shaft of the driving motor; the supporting legs are fixedly installed below the linear sliding module, and the first air cylinder, the second air cylinder and the third air cylinder are all fixedly installed at the bottom end of the linear sliding module. The material sensing structure is fixedly mounted on the ground on the outer side of the linear sliding module; due to the arrangement of the material moving structure and the material sensing structure, a large number of people do not need to participate, and materials on the jig can be fixed in the moving process after the materials are placed.

Description

Technical Field

[0001] The utility model relates to the technical field of material stacking, in particular to a multi-variety small material stacking and transporting mechanism. Background Art

[0002] In the production and assembly of some small electrical appliances and power tools, the material handling and stacking of their small parts are key links. These small materials need to be efficiently handled and accurately stacked in the production process to ensure smooth subsequent processing and assembly.

[0003] In the production of small appliances and power tools, traditional material handling and stacking technologies suffer from numerous drawbacks, impacting production efficiency and product quality. Key drawbacks include: 1. Manual handling relies on manual labor, resulting in slow speeds and failing to meet the rapid response and high efficiency demands of modern production lines; 2. Manual handling is prone to human error, such as material loss, incorrect stacking, or misaligned positioning, leading to production delays and increased costs; and 3. Pneumatic and electric grippers rely on simple switches for position detection, lacking high-precision feedback mechanisms and unable to meet the stringent requirements for stacking small electronic components.

[0004] Therefore, it is very necessary to invent a multi-variety small material stacking and transfer mechanism. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a multi-variety small material stacking and transferring mechanism to solve the problem that the existing multi-variety small material stacking and transferring mechanism still requires the participation of a large number of personnel and cannot fix the materials on the fixture during the movement after the materials are placed. A multi-variety small material stacking and transferring mechanism includes a linear sliding module, a drive motor, a material moving structure, a support leg, a No. 1 cylinder, a No. 2 cylinder, a No. 3 cylinder and a material sensing structure, wherein: the drive motor is fixedly mounted on one end of the linear sliding module, and the material moving structure is slidably mounted on the linear sliding module through a screw drive structure and is connected to the output shaft of the drive motor; the support leg is fixedly mounted below the linear sliding module, and the No. 1 cylinder, the No. 2 cylinder and the No. 3 cylinder are all fixedly mounted on the bottom end of the linear sliding module; the material sensing structure is fixedly mounted on the ground outside the linear sliding module.

[0006] The material moving structure includes a sliding base, a driving block, a supporting platform, a slide rail, a sliding base, a fixed claw and a cylinder clamp, and the sliding base is slidably mounted on the surface of the linear sliding module, and the driving block is fixedly mounted on the bottom of the sliding base and is connected to the screw drive structure inside the linear sliding module; the supporting platform is fixedly mounted above the sliding base, and the slide rail is fixedly mounted at both ends of the supporting platform, and the sliding base is slidably mounted on the two sets of slide rails respectively; the fixed claws are fixedly mounted on the two sets of sliding bases respectively, and the cylinder clamps are fixedly mounted on the outside of the two sets of sliding bases respectively and extend downward.

[0007] The material sensing structure includes a support rod, a connecting block, an extension rod, an adjustment seat and a material sensing sensor, and the support rod is fixedly mounted on the ground outside the linear sliding module, and the connecting block is fixedly mounted on the support rod, and the extension rod is horizontally mounted inside the connecting block; the adjustment seat is fixedly mounted on the top of the extension rod, and the material sensing sensor is fixedly mounted on the adjustment seat.

[0008] The material moving structure as a whole can slide in the horizontal direction through the drive of the screw drive structure inside the linear sliding module, and the sliding base adopts two groups, and the sliding bases are always kept in an inward clamping state by the action of tension springs; the sliding base can slide on the surface of the slide rail and drive other equipment fixed to it to move; the cylinder clamp adopts two groups of metal plates, and when the cylinder clamp is close to the No. 1 cylinder, the No. 2 cylinder and the No. 3 cylinder, it can be pushed outward by the three groups of cylinders. The movement of the cylinder clamp can drive the sliding base to move outward, which has the following functions: ① Material handling: The material moving structure is responsible for moving materials from one position to another during the production or processing process to ensure the smooth flow of materials; ② Clamping and releasing: The cylinder clamp and the fixed claw piece are used to realize the clamping and releasing functions of the material to ensure that the material is not dropped or damaged during the movement; ③ Reduce manual intervention: Through automated design, the dependence on manual operation is reduced, and safety and work efficiency are improved.

[0009] The material sensing structure adopts three groups, which match the positions of cylinder No. 1, cylinder No. 2 and cylinder No. 3 respectively; the material sensing sensor can adjust the position and angle through the support of the extension rod and the adjustment seat, and has the following functions: ① Position detection: real-time monitoring of the position of the material to ensure that the material can accurately reach the predetermined position for subsequent operations; ② Control signal: send a signal to the control system to decide whether to stop or continue to move the material moving structure, so as to achieve precise operation coordination; ③ Realize automation: through automatic detection and feedback, reduce manual intervention, promote the automation level of the overall system, and improve production efficiency.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1. The material moving structure of the present invention has the following functions: ① Material handling: The material moving structure is responsible for moving materials from one location to another during the production or processing process to ensure the smooth flow of materials; ② Clamping and releasing: The cylinder clamp and fixed claw are used to realize the clamping and releasing functions of the material to ensure that the material is not dropped or damaged during the movement; ③ Reducing manual intervention: Through automated design, the dependence on manual operation is reduced, and safety and work efficiency are improved.

[0012] 2. The setting of the material sensing structure of the utility model has the following functions: ① Position detection: real-time monitoring of the position of the material to ensure that the material can accurately reach the predetermined position for subsequent operations; ② Control signal: sending a signal to the control system to decide whether to stop or continue to move the material moving structure, thereby achieving precise operation coordination; ③ Automation: through automatic detection and feedback, reducing manual intervention, promoting the automation level of the overall system, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the present utility model.

[0014] Figure 2 It is a structural diagram of the material moving structure of the present utility model.

[0015] Figure 3 It is a structural diagram of the material sensing structure of the utility model.

[0016] In the picture:

[0017] Linear sliding module 1, drive motor 2, material moving structure 3, sliding base 31, drive block 32, support platform 33, slide rail 34, sliding base 35, fixed claw 36, cylinder clamp 37, support leg 4, No. 1 cylinder 5, No. 2 cylinder 6, No. 3 cylinder 7, material sensing structure 8, support rod 81, connecting block 82, extension rod 83, adjustment seat 84, material sensing sensor 85. DETAILED DESCRIPTION

[0018] In order to help those skilled in the art better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present invention.

[0019] As attached Figure 1 To the attached Figure 3 shown.

[0020] The utility model provides a multi-variety small material stacking and transferring mechanism, including a linear sliding module 1, a driving motor 2, a material moving structure 3, a supporting leg 4, a No. 1 cylinder 5, a No. 2 cylinder 6, a No. 3 cylinder 7 and a material sensing structure 8, wherein: the driving motor 2 is fixedly mounted on one end of the linear sliding module 1, and the material moving structure 3 is slidingly mounted on the linear sliding module 1 through a screw driving structure, and is connected to the output shaft of the driving motor 2; the supporting leg 4 is fixedly mounted below the linear sliding module 1, and the No. 1 cylinder 5, the No. 2 cylinder 6 and the No. 3 cylinder 7 are all fixedly mounted on the bottom end of the linear sliding module 1; the material sensing structure 8 is fixedly mounted on the ground outside the linear sliding module 1.

[0021] The material moving structure 3 includes a sliding base 31, a driving block 32, a supporting platform 33, a slide rail 34, a sliding base 35, a fixed claw piece 36 and a cylinder clamp 37, and the sliding base 31 is slidably mounted on the surface of the linear sliding module 1, and the driving block 32 is fixedly mounted on the bottom of the sliding base 31 and is connected to the screw drive structure inside the linear sliding module 1; the supporting platform 33 is fixedly mounted above the sliding base 31, and the slide rail 34 is fixedly mounted at both ends of the supporting platform 33, and the sliding base 35 is slidably mounted on the two groups of slide rails 34 respectively; the fixed claw pieces 36 are fixedly mounted on the two groups of sliding bases 35 respectively, and the cylinder clamps 37 are fixedly mounted on the outside of the two groups of sliding bases 35 respectively and extend downward.

[0022] The material sensing structure 8 includes a support rod 81, a connecting block 82, an extension rod 83, an adjustment seat 84 and a material sensing sensor 85, and the support rod 81 is fixedly mounted on the ground outside the linear sliding module 1, and the connecting block 82 is fixedly mounted on the support rod 81, and the extension rod 83 is horizontally mounted inside the connecting block 82; the adjustment seat 84 is fixedly mounted on the top of the extension rod 83, and the material sensing sensor 85 is fixedly mounted on the adjustment seat 84.

[0023] The material moving structure 3 as a whole can slide in the horizontal direction through the drive of the screw drive structure inside the linear sliding module 1, and the sliding base 35 adopts two groups, and the sliding bases 35 are always kept in an inward clamping state by the action of the tension spring; the sliding base 35 can slide on the surface of the slide rail 34 and drive other equipment fixedly connected to it to move; the cylinder clamp 37 adopts two groups of metal plates, and when the cylinder clamp 37 is close to the No. 1 cylinder 5, the No. 2 cylinder 6 and the No. 3 cylinder 7, it can be pushed outward by the three groups of cylinders, and the movement of the cylinder clamp 37 can drive the sliding base 35 to move outward.

[0024] The material sensing structure 8 adopts three groups, which respectively match the positions of the No. 1 cylinder 5, the No. 2 cylinder 6 and the No. 3 cylinder 7; the material sensing sensor 85 can be adjusted in position and angle through the support of the extension rod 83 and the adjustment seat 84.

[0025] The advantages of this device over existing technologies include:

[0026] 1. High level of automation:

[0027] The overall design supports high automation, reduces manual intervention, and improves production efficiency and accuracy.

[0028] 2. Accurate positioning and detection:

[0029] Equipped with material sensing structure 8, it can realize real-time position detection, ensure the accurate placement of materials and reduce the error rate.

[0030] 3. Flexibility and adaptability:

[0031] The material moving structure 3 can process materials of various shapes and sizes, adapt to different production needs, and enhance the versatility of the equipment.

[0032] 4. Efficient handling capacity:

[0033] The combination of the linear sliding module 1 and the screw drive structure enables the material to move quickly and smoothly, shortening the material processing time.

[0034] 5. Security Improvement:

[0035] Safe clamping and releasing are achieved through the cylinder jaws 37, reducing the risk of material damage and operating accidents.

[0036] 6. Modular design:

[0037] The modular design of the equipment makes it easy to maintain and replace each component, reducing equipment downtime and maintenance costs.

[0038] 7. Intelligent control:

[0039] Through real-time feedback from sensing sensors, the equipment can be dynamically adjusted according to actual conditions, improving the intelligence level of the system.

[0040] 8. Save space:

[0041] The compact structure is suitable for production environments with limited space and can better utilize the working area.

[0042] 9. Reduce operating costs:

[0043] Efficient automation and intelligent design reduce dependence on manual labor and lower long-term operating costs.

[0044] In summary, this equipment has obvious advantages over existing technologies in terms of efficiency, safety, flexibility and intelligence, and can better meet the needs of modern production.

[0045] Working principle of a multi-variety small material stacking and transfer mechanism

[0046] The working principle of this equipment mainly includes the material handling, clamping, releasing and stacking process. The specific steps are as follows:

[0047] 1. Material handling:

[0048] The driving motor 2 generates power through the linear sliding module 1, causing the material moving structure 3 to slide horizontally on the sliding module, and the equipment achieves smooth and fast movement through the screw driving structure.

[0049] 2. Position detection:

[0050] When the material moving structure 3 slides near the No. 1 cylinder 5, the No. 2 cylinder 6 or the No. 3 cylinder 7, the sensor 85 in the material sensing structure 8 will detect the position of the material in real time and feed back information to the control system.

[0051] 3. Stop moving:

[0052] Once it is detected that the material has reached the predetermined position, the material moving structure 3 immediately stops moving to ensure that the material is in the correct position and is ready for subsequent operations.

[0053] 4. Clamping operation:

[0054] After the material moving structure 3 stops, the No. 1 cylinder 5, the No. 2 cylinder 6 or the No. 3 cylinder 7 begins to extend outward, pushing the cylinder clamp 37, which releases the material through the fixed claw piece 36 to facilitate the upward stacking of the material.

[0055] 5. Material superposition:

[0056] When the cylinder jaws 37 complete the clamping, the equipment allows the materials to be stacked. Due to the design of the cylinder jaws, the materials can be safely stacked together in a stable state.

[0057] 6. Release materials:

[0058] After the stacking is completed, the cylinder clamping jaws 37 retract and the fixed claws 36 move outward to release the clamping of the material. At this time, the material can move freely, completing the stacking process.

[0059] 7. Continue moving:

[0060] After releasing the material, the material moving structure 3 restarts and continues to move to the next target position, preparing for the next round of operation.

[0061] in conclusion

[0062] Through the aforementioned operating principle, this equipment achieves efficient and accurate material handling and stacking. Its automated design and real-time position detection significantly improve operational efficiency, reduce the risk of human error, and make the entire production process smoother and safer. This equipment is suitable for handling a variety of materials and has broad application potential.

[0063] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the scope of protection of the utility model.

Claims

1. A stacking and transporting mechanism for various small materials, characterized by: The invention comprises a linear sliding module (1), a driving motor (2), a material moving structure (3), a supporting leg (4), a No. 1 air cylinder (5), a No. 2 air cylinder (6), a No. 3 air cylinder (7) and a material sensing structure (8), wherein: the driving motor (2) is fixedly mounted on one end of the linear sliding module (1), and the material moving structure (3) is slidingly mounted on the linear sliding module (1) through a screw driving structure and is connected to the output shaft of the driving motor (2); the supporting leg (4) is fixedly mounted below the linear sliding module (1), and the No. 1 air cylinder (5), the No. 2 air cylinder (6) and the No. 3 air cylinder (7) are all fixedly mounted on the bottom end of the linear sliding module (1); and the material sensing structure (8) is fixedly mounted on the ground outside the linear sliding module (1).

2. A stacking and transferring mechanism for multiple varieties of small materials as claimed in claim 1, characterized in that: The material moving structure (3) includes a sliding base (31), a driving block (32), a supporting platform (33), a slide rail (34), a sliding base (35), a fixed claw piece (36) and a cylinder clamp (37), and the sliding base (31) is slidably mounted on the surface of the linear sliding module (1), the driving block (32) is fixedly mounted on the bottom of the sliding base (31) and is connected to the screw driving structure inside the linear sliding module (1); the supporting platform (33) is fixedly mounted above the sliding base (31), and the slide rail (34) is fixedly mounted at both ends of the supporting platform (33), and the sliding base (35) is slidably mounted on the two groups of slide rails (34) respectively; the fixed claw piece (36) is fixedly mounted on the two groups of sliding bases (35) respectively, and the cylinder clamp (37) is fixedly mounted on the outer sides of the two groups of sliding bases (35) and extends downward.

3. The stacking and transferring mechanism for multiple small-sized materials according to claim 1, characterized in that: The material sensing structure (8) comprises a support rod (81), a connecting block (82), an extension rod (83), an adjustment seat (84) and a material sensing sensor (85), wherein the support rod (81) is fixedly mounted on the ground outside the linear sliding module (1), the connecting block (82) is fixedly mounted on the support rod (81), and the extension rod (83) is transversely mounted inside the connecting block (82); the adjustment seat (84) is fixedly mounted on the top end of the extension rod (83), and the material sensing sensor (85) is fixedly mounted on the adjustment seat (84).

4. A stacking and transferring mechanism for multiple varieties of small materials as claimed in claim 2, characterized in that: The material moving structure (3) as a whole can slide in the horizontal direction by being driven by the screw drive structure inside the linear sliding module (1), and the sliding base (35) adopts two groups, and the sliding bases (35) are always kept in an inward clamping state by the action of the tension spring; the sliding base (35) can slide on the surface of the slide rail (34) and drive other equipment fixedly connected thereto to move; the cylinder clamp (37) adopts two groups of metal plates, and when the cylinder clamp (37) is close to the No. 1 cylinder (5), the No. 2 cylinder (6) and the No. 3 cylinder (7), it can be pushed outward by the three groups of cylinders, and the movement of the cylinder clamp (37) can drive the sliding base (35) to move outward.

5. The multi-variety small material stacking and transporting mechanism according to claim 3, characterized in that: The material sensing structure (8) adopts three groups, which respectively match the positions of the No. 1 cylinder (5), the No. 2 cylinder (6) and the No. 3 cylinder (7); the material sensing sensor (85) can be adjusted in position and angle through the support of the extension rod (83) and the adjustment seat (84).

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