Large scattered disc winding device

Abstract

The utility model provides a large scattered disc winding device. The large scattered disc winding device comprises a large scattered disc winding device body and a winding upper supporting device. The winding upper supporting device comprises an upper supporting head, an upper supporting seat, an upper supporting lifting mechanism, a transverse moving frame and an upper supporting transverse moving driving mechanism. The large scattered disc winding device body comprises a transverse moving base and a winding material frame. The transverse moving frame is arranged on the transverse moving base through an upper supporting transverse moving driving mechanism. The upper supporting base is arranged on the side, close to the rolling material frame, of the transverse moving frame through an upper supporting lifting mechanism. The upper supporting head is rotatably arranged below the upper supporting seat; and the upper supporting head is pressed at the center of the top of the rolling material frame. The winding device is additionally provided with the winding upper supporting device, the winding material frame is centered, shaking of the winding material frame is effectively reduced, the rotation stability of the winding material frame is improved, the winding speed is increased, the winding height is increased, and the winding process quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of winding, and more particularly to a large bulk disk winding device. Background Art

[0002] In pipe processing, the tubes need to be reeled while being bent. Currently, the tube forming machine is located above the tube forming machine, which bends the tubes. A reeling device is installed below the tube forming machine's discharge. The reeling device includes a reeling frame with a retractable tray. The coiled material, shaped like a mosquito coil, lands on the tray. The reeling frame moves and rotates according to the tube forming machine's discharge, tracking the center and angular velocity of the mosquito coil in real time to prevent reeling confusion.

[0003] Conventional large-disc reel winding systems have the following problems: the winding frame is supported only from below, with no upper support. Due to the large size and high number of layers of large-disc reels, as the number of coiled tubes increases, the frame rotates and moves laterally in sync with the center and angular velocity of the coiled tubes. This can cause the tubes to not fall on the pre-set winding trajectory, leading to chaotic winding and even violent collisions between the tubes and the frame, causing them to be ejected. Reducing the winding and bending speeds, or reducing the number of layers in the frame, to prevent this shaking can hamper the efficiency of tube bending and winding. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art and provide a large bulk reel winding device; the winding device is additionally provided with a winding upper support device, which has a centering effect on the winding material frame, effectively reduces the shaking of the winding material frame, improves the rotational stability of the winding material frame, is conducive to increasing the winding speed and increasing the winding height, and improves the quality of the winding process.

[0005] In order to achieve the above-mentioned object, the present invention is realized by the following technical solutions: a large bulk disk winding device, comprising a large bulk disk winding device body; further comprising a winding upper support device; the winding upper support device comprising: an upper support head, an upper support seat, an upper support lifting mechanism, a transverse frame and an upper support transverse driving mechanism; the large bulk disk winding device body comprising a transverse base and a winding material frame;

[0006] The transverse moving frame is arranged on the transverse moving base through the upper support transverse moving drive mechanism; the upper support seat is arranged on the side of the transverse moving frame close to the winding material frame through the upper support lifting mechanism; the upper support head is rotatably arranged below the upper support seat; the upper support head is pressed on the top center of the winding material frame.

[0007] This utility model rewinding device is equipped with an upper rewinding support device. The upper rewinding support device is integrally mounted on the transverse movement base of the large bulk rewinding device body and can move transversely synchronously with the rewinding frame. The upper support head of the upper rewinding support device can press against the top center of the rewinding frame, centering the rewinding frame and effectively reducing its shaking. This improves the rewinding frame's rotational stability, thereby facilitating increased rewinding speed and height, and enhancing the quality of the rewinding process. The upper support transverse movement drive mechanism can remove the upper support head from above the rewinding frame, facilitating the unloading of the coiled material from above.

[0008] Preferably, the upper support head is in the shape of a cone that is wider at the top and narrower at the bottom, and the bottom end of the cone is spherical; a cone surface is provided at the top center of the winding material frame; and the upper support head matches the cone surface.

[0009] Preferably, the upper support head is rotatably arranged with the upper support seat through a bearing; the upper support head can rotate passively.

[0010] Preferably, the upper support transverse driving mechanism includes an upper support transverse screw nut transmission module, and an upper support transverse motor for driving the upper support transverse screw nut transmission module; the upper support transverse screw nut transmission module is connected to the transverse frame; the transverse frame also realizes transverse guidance through the upper support transverse slider and the upper support guide rail.

[0011] Preferably, the upper support lifting mechanism includes an upper support lifting cylinder; the upper support seat is slidably connected to the transverse frame through a lifting guide rail and a slider, and is connected to the upper support lifting cylinder.

[0012] Preferably, the main body of the large bulk disk winding device also includes a rotary drive mechanism, a winding transverse movement drive mechanism, a support tray and a winding lifting mechanism; the transverse movement base is connected to the winding transverse movement drive mechanism to realize transverse movement; the rotary drive mechanism and the winding lifting mechanism are respectively connected to the transverse movement base; the support tray can be slid up and down in the winding material frame through a guide rod structure; a guide main shaft is connected to the bottom of the support tray; the guide main shaft is connected to the winding lifting mechanism to realize lifting and lowering; the guide main shaft is connected to the rotary drive mechanism to realize rotation.

[0013] Preferably, the guide rod structure includes several outer guide rods and several inner guide rods; each outer guide rod is respectively arranged on the circumference of a circle with a radius R1 and a center of rotation of the winding material frame; each inner guide rod is respectively arranged on the circumference of a circle with a radius R2 and a center of rotation of the winding material frame; radius R1>radius R2; the outer guide rods, inner guide rods and the material support tray together form a material winding and accommodating space.

[0014] Preferably, the winding and lifting mechanism includes a winding and lifting screw nut transmission module, and a winding and lifting motor for driving the winding and lifting screw nut transmission module; the transverse moving base is connected to the transverse moving frame; the winding and lifting motor is arranged on the transverse moving frame; the winding and lifting screw nut transmission module is connected to the material support tray through the guide main shaft.

[0015] Preferably, the winding and transverse shifting drive mechanism includes a winding and transverse shifting screw nut transmission module, and a winding and transverse shifting motor for driving the winding and transverse shifting screw nut transmission module; the winding and transverse shifting screw nut transmission module is connected to the transverse shifting base; the transverse shifting base also realizes transverse shifting guidance through the winding and transverse shifting slider and the winding guide rail.

[0016] Preferably, the rotary drive mechanism includes a rotary motor and a rotary reducer; the rotary motor is connected to the guide spindle via the rotary reducer.

[0017] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0018] 1. The utility model is equipped with an upper winding support device; the upper winding support device is integrally arranged on the transverse movement base of the large bulk reel winding device body and can move transversely synchronously with the winding material frame; the upper support head of the upper winding support device can press the top center of the winding material frame, which has a centering effect on the winding material frame, effectively reduces the shaking of the winding material frame, improves the rotation stability of the winding material frame, is conducive to increasing the winding speed and increasing the winding height, and improves the quality of the winding process;

[0019] 2. In the present invention, the upper support transverse movement driving mechanism can move the upper support head away from above the coiling material frame, so as to facilitate unloading of the coiled material formed after winding from above. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is one of the structural diagrams of the large bulk disk winding device of the utility model;

[0021] Figure 2 This is the second structural diagram of the large disc winding device of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the upper support device for winding in the large bulk disk winding device of the utility model;

[0023] Among them, 1 is the material support tray, 2 is the outer guide rod, 3 is the inner guide rod, 4 is the guide spindle, 5 is the rotary reducer, 6 is the transverse moving base, 7 is the winding transverse moving slider and the winding guide rail, 8 is the transverse moving frame, 9 is the winding lifting screw nut transmission module, 10 is the winding lifting motor, 11 is the rotary motor, 12 is the winding material frame, 14 is the winding transverse moving motor, 15 is the upper support lifting cylinder, 16 is the upper support seat, 17 is the upper support head, 18 is the lifting guide rail and slider, 19 is the transverse moving frame, 20 is the upper support transverse moving slider and the upper support guide rail, 21 is the upper support transverse moving screw nut transmission module, 22 is the upper support transverse moving motor, 23 is the pipe, and 24 is the pipe forming machine. DETAILED DESCRIPTION

[0024] The present invention will be described in further detail below with reference to the accompanying drawings and specific implementations.

[0025] Example

[0026] like Figures 1 to 3 As shown, this embodiment provides a large bulk disk winding device, which includes a large bulk disk winding device body and a winding upper support device.

[0027] The bulk reel winding device comprises a traverse base 6, a winding frame 12, a rotary drive mechanism, a winding traverse drive mechanism, a material support tray 1, and a winding lift mechanism. The traverse base 6 is connected to the winding traverse drive mechanism for traverse movement; the rotary drive mechanism and the winding lift mechanism are each connected to the traverse base 6. The material support tray 1 is mounted in the winding frame 12 via a guide rod structure, allowing it to slide up and down. A guide spindle 4 is connected below the material support tray 1. This spindle 4 is connected to the winding lift mechanism for lifting and lowering. The guide spindle 4 is also connected to the rotary drive mechanism for rotation.

[0028] Specifically, the guide rod structure includes several outer guide rods 2 and several inner guide rods 3; each outer guide rod 2 is respectively arranged on the circumference of a circle with a radius R1 and a center of rotation of the winding material frame 12; each inner guide rod 3 is respectively arranged on the circumference of a circle with a radius R2 and a center of rotation of the winding material frame 12; radius R1>radius R2; the outer guide rods 2, the inner guide rods 3 and the material support tray 1 together form a material winding and accommodating space.

[0029] The winding transverse movement drive mechanism includes a winding transverse movement screw nut transmission module, and a winding transverse movement motor 14 for driving the winding transverse movement screw nut transmission module; the winding transverse movement screw nut transmission module is connected to the transverse movement base 6; the transverse movement base 6 also realizes transverse movement guidance through the winding transverse movement slider and the winding guide rail 7.

[0030] The winding and lifting mechanism includes a winding and lifting screw nut transmission module 9, and a winding and lifting motor 10 for driving the winding and lifting screw nut transmission module 9; the transverse moving base 6 is connected to the transverse moving frame 8; the winding and lifting motor 10 is arranged on the transverse moving frame 8; the winding and lifting screw nut transmission module 9 is connected to the material support tray 1 through the guide main shaft 4.

[0031] The rotary drive mechanism includes a rotary motor 11 and a rotary reducer 5 ; the rotary motor 11 is connected to the guide spindle 4 via the rotary reducer 5 .

[0032] The present invention incorporates an upper winding support device, which comprises an upper support head 17, an upper support base 16, an upper support lifting mechanism, a transverse frame 19, and an upper support transverse drive mechanism. The transverse frame 19 is mounted on the transverse base 6 via the upper support transverse drive mechanism. The upper support base 16 is mounted on the side of the transverse frame 19 near the winding frame 12 via the upper support lifting mechanism. The upper support head 17 is rotatably mounted below the upper support base 16 and is pressed against the top center of the winding frame 12.

[0033] Specifically, the upper support head 17 is tapered, wider at the top and narrower at the bottom, with a spherical bottom. A tapered surface is provided at the top center of the winding frame 12, and the upper support head 17 matches the tapered surface. The upper support head 17 is rotatably mounted on the upper support base 16 via a bearing.

[0034] The upper support transverse driving mechanism includes an upper support transverse screw nut transmission module 21, and an upper support transverse motor 22 for driving the upper support transverse screw nut transmission module 21; the upper support transverse screw nut transmission module 21 is connected to the transverse frame 19; the transverse frame 19 also realizes transverse guidance through the upper support transverse slider and the upper support guide rail 20.

[0035] The upper support lifting mechanism includes an upper support lifting cylinder 15 ; the upper support seat 16 is slidably connected to the transverse frame 19 through a lifting guide rail and a slider 18 , and is connected to the upper support lifting cylinder 15 .

[0036] The principle of the large bulk reel winding device of this embodiment is as follows: the pipe 23 is reeled on the reel frame 12 at the same angular speed and concentrically relative to the reel frame 12; the support plate 1 is driven by the guide spindle 4 to rise and fall, as shown in FIG. Figure 2 As shown, the dotted line represents the maximum number of coiled layers. The outer guide rods 2, inner guide rods 3, and support tray 1 together form a retractable material winding space. As more coils are wound, the support tray 1 is driven lower by the winding lifting mechanism, ensuring that the tube 23 is always wound on a reciprocating trajectory on an upper plane.

[0037] The rotary reducer 5 is driven by the winding rotary motor 11 to drive the guide spindle 4 and the winding material frame 12 to rotate, ensuring that the angular velocity of the coil and the material frame is consistent and there is no relative movement.

[0038] The winding material frame 12, the rotary drive mechanism, and the winding lifting mechanism are connected to the transverse moving base 6. The transverse moving base 6 drives the above-mentioned mechanism components to move transversely through the winding transverse moving drive mechanism, so that the rotation center of the winding material frame 12 is consistent with the forming center of the coil in real time.

[0039] The upper support seat 16 can move up and down under the drive of the upper support lifting mechanism, and the upper support head 17 installed below the upper support seat 16 can passively rotate; when winding, the upper support head 17 descends and presses on the top of the winding material frame 12, thereby improving the rotational stability of the winding material frame 12; when finished, the upper support head 17 rises and disengages from the winding material frame 12.

[0040] Driven by the upper support transverse drive mechanism, the transverse frame 19 can move laterally. At the start of winding, the upper support mechanism moves horizontally from the unloading position to the working position, and the upper support head 17 presses down to secure the center of the upper end of the winding frame 12. This effectively reduces vibration and oscillation of the winding frame 12 during high-speed pipe operation. When winding is complete, the upper support mechanism moves to the unloading position, facilitating the removal of the coiled pipe from above the winding frame 12.

[0041] The above embodiments are preferred implementation methods of the present invention, but the implementation methods of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be considered as equivalent replacement methods and are included in the scope of protection of the present invention.

Claims

1. A large bulk disk winding device, comprising a large bulk disk winding device body; characterized in that: It also includes a winding upper support device; the winding upper support device includes: an upper support head, an upper support seat, an upper support lifting mechanism, a transverse frame and an upper support transverse drive mechanism; the large bulk reel winding device body includes a transverse base and a winding material frame; The transverse moving frame is arranged on the transverse moving base through the upper support transverse moving drive mechanism; the upper support seat is arranged on the side of the transverse moving frame close to the winding material frame through the upper support lifting mechanism; the upper support head is rotatably arranged below the upper support seat; the upper support head is pressed on the top center of the winding material frame.

2. The large disc winding device according to claim 1, characterized in that: The upper support head is in the shape of a cone that is wide at the top and narrow at the bottom, and the bottom end of the cone is spherical; a cone surface is provided at the top center of the winding material frame; the upper support head matches the cone surface.

3. The large disc winding device according to claim 2, characterized in that: The upper support head is rotatably arranged with the upper support seat through a bearing.

4. The large bulk disk winding device according to claim 1, characterized in that: The upper support transverse driving mechanism includes an upper support transverse screw nut transmission module, and an upper support transverse motor for driving the upper support transverse screw nut transmission module; the upper support transverse screw nut transmission module is connected to the transverse frame; the transverse frame also realizes transverse guidance through the upper support transverse slider and the upper support guide rail.

5. The large bulk disk winding device according to claim 1, characterized in that: The upper support lifting mechanism includes an upper support lifting cylinder; the upper support seat is slidably connected to the transverse frame through a lifting guide rail and a slider, and is connected to the upper support lifting cylinder.

6. The large disc winding device according to claim 1, characterized in that: The main body of the large bulk disk winding device also includes a rotary drive mechanism, a winding transverse movement drive mechanism, a supporting tray and a winding lifting mechanism; the transverse movement base is connected to the winding transverse movement drive mechanism to achieve transverse movement; the rotary drive mechanism and the winding lifting mechanism are respectively connected to the transverse movement base; the supporting tray can be slid up and down in the winding material frame through a guide rod structure; a guide main shaft is connected to the bottom of the supporting tray; the guide main shaft is connected to the winding lifting mechanism to achieve lifting; the guide main shaft is connected to the rotary drive mechanism to achieve rotation.

7. The large disc winding device according to claim 6, characterized in that: The guide rod structure includes several outer guide rods and several inner guide rods; each outer guide rod is respectively arranged on the circumference of a circle with a radius R1 and a center of rotation of the winding material frame; each inner guide rod is respectively arranged on the circumference of a circle with a radius R2 and a center of rotation of the winding material frame; radius R1>radius R2; the outer guide rods, inner guide rods and the material support tray together form a material winding and accommodating space.

8. The large disc winding device according to claim 6, characterized in that: The winding and lifting mechanism includes a winding and lifting screw nut transmission module, and a winding and lifting motor for driving the winding and lifting screw nut transmission module; the transverse movement base is connected to the transverse movement frame; the winding and lifting motor is arranged on the transverse movement frame; the winding and lifting screw nut transmission module is connected to the material supporting tray through the guide main shaft.

9. The large disc winding device according to claim 6, characterized in that: The winding and transverse movement drive mechanism includes a winding and transverse movement screw nut transmission module, and a winding and transverse movement motor for driving the winding and transverse movement screw nut transmission module; the winding and transverse movement screw nut transmission module is connected to the transverse movement base; the transverse movement base also realizes transverse movement guidance through the winding and transverse movement slider and the winding guide rail.

10. The large bulk disk winding device according to claim 6, characterized in that: The rotary drive mechanism includes a rotary motor and a rotary reducer; the rotary motor is connected to the guide spindle through the rotary reducer.

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