Quenching tool for gear ring production

By designing a clamping system consisting of a screw, a threaded ring and a transmission plate, the problem that existing electromagnetic quenching equipment for gear rings cannot adapt to different sizes and center alignments is solved, and stable clamping and efficient quenching are achieved.

CN223386173UActive Publication Date: 2025-09-26JIANGSU CHUANGMAIDA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422661390.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-26
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing gear ring electromagnetic quenching equipment fixture cannot adapt to gear rings of different sizes, and the electromagnetic coil is easily skewed when aligning, resulting in poor quenching and heating effect.

Method used

A clamping system including a quenching chamber, a screw, a threaded ring, a transmission plate and a top block is designed. The adjustable clamping of the gear ring is achieved through thread matching and a transmission mechanism to ensure center alignment and prevent skewing.

Benefits of technology

It achieves stable fixation and center alignment of gear rings of different sizes, and improves the effect and consistency of quenching heating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear ring production, in particular to a quenching tool for gear ring production. A supporting plate is fixed to the end of a supporting block, a screw rod is movably inserted into the supporting plate in a penetrating mode, a motor is fixed to the end of the screw rod, a driving ring is fixedly arranged at the end of the screw rod, a transmission plate is movably arranged on the outer surface of the driving ring, and an ejector block is movably arranged at the end of the transmission plate. The threaded rod rotates to drive the threaded ring to rotate and move in the axis direction of the threaded rod, the transmission plate rotates to change the included angle between the transmission plate and the driving rotating shaft, the transmission plate abuts against the ejector blocks to move along the positioning grooves, and the multiple sets of ejector blocks are driven by one set of threaded rod, so that the multiple sets of ejector blocks abut against the gear ring at the same time, and the gear ring is fixed in the quenching bin; the clamping mode can be adjusted through rotation of the screw rod, so that the gear ring clamping device can be suitable for clamping and fixing gear rings of different sizes, and the multiple sets of jacking blocks move at the same time at the same distance, so that the center of the gear ring can be found accurately, and the gear ring is prevented from inclining.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear ring production, in particular to a quenching tool used for gear ring production. Background Art

[0002] Ring gear is a mechanical engineering term that generally refers to a circular mechanical device with teeth, which is mainly used to transmit rotational power through meshing.

[0003] In the prior art, the ring gear is a common part in the machinery industry. It is used for the transmission and drive of mechanical equipment in work and production. In order to enhance its surface hardness, wear resistance and impact resistance, thereby improving the overall performance and service life of the ring gear, it is usually necessary to quench the ring gear.

[0004] However, the existing electromagnetic quenching equipment for gear rings requires the use of a fixture to install the gear ring on a machine tool, and an electromagnetic coil to locate the center of the gear ring for electromagnetic heating. However, the fixture of the existing gear ring machine tool is relatively simple and cannot adapt to gear rings with different inner ring sizes. At the same time, the electromagnetic coil is prone to skew when locating the gear ring, resulting in poor quenching and heating effect. Utility Model Content

[0005] The purpose of the present utility model is to provide a quenching tool for gear ring production to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a quenching tool for gear ring production, the quenching tool for gear ring production comprising:

[0007] A quenching chamber, wherein an induction coil and a support block are fixed to the inner wall of the quenching chamber, a support plate is fixed to the end of the support block, a screw is movably inserted into the interior of the support plate, and a motor is fixed to the end of the screw;

[0008] A threaded ring, wherein a driving ring is fixedly provided at the end thereof, a transmission plate is movably provided on the outer surface of the driving ring, and a top block is movably provided at the end of the transmission plate.

[0009] Preferably, a positioning groove is provided on the side surface of the support block, a through hole is provided on the surface of the support plate, and an annular groove is provided on the inner wall of the through hole.

[0010] Preferably, an annular block is fixed on the outer surface of the screw, and the annular block corresponds to and is clamped in the annular groove to be movably connected, and the motor is located below the support plate.

[0011] Preferably, the threaded ring is sleeved on the outer surface of the screw, and a transmission shaft is fixed on the outer surface of the drive ring.

[0012] Preferably, a driving shaft is fixed on the surface of the top block, and the transmission plate is movably sleeved on the driving shaft and the outer surface of the transmission shaft.

[0013] Preferably, a positioning block is fixed on the inner side of the top block, and the positioning block corresponds to the positioning groove and is movably locked.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] Due to the thread fit, the rotation of the screw will drive the thread ring to rotate and move along the axis of the screw. The rotation of the transmission plate will change the angle between it and the drive shaft. The transmission plate will support the top block to move along the positioning groove, and multiple groups of top blocks are driven by a group of screws, so multiple groups of top blocks will support the gear ring at the same time to fix the gear ring in the quenching chamber. This clamping method can be adjusted by rotating the screw, so it can be used to clamp and fix gear rings of different sizes. Moreover, multiple groups of top blocks move at the same time and distance, so the center of the gear ring can be found to prevent the gear ring from being skewed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a cutaway perspective schematic diagram of the clamping assembly structure of the present invention;

[0018] Figure 3 This is an exploded perspective diagram of the clamping assembly structure of the present invention;

[0019] Figure 4 This is a cutaway perspective diagram of the support plate structure of the present invention;

[0020] Figure 5 This is a three-dimensional schematic diagram of the top block structure of the utility model;

[0021] Figure 6 This is a cutaway perspective schematic diagram of the drive ring assembly structure of the present invention.

[0022] In the figure: 1. Quenching chamber; 2. Screw; 3. Induction coil; 4. Threaded ring; 5. Transmission plate; 6. Top block; 7. Support block; 8. Motor; 9. Support plate; 10. Drive ring; 11. Transmission shaft; 12. Ring block; 13. Ring groove; 14. Through hole; 15. Positioning groove; 16. Drive shaft; 17. Positioning block. DETAILED DESCRIPTION

[0023] In order to clearly and completely describe the objectives and technical solutions of the present invention and make the advantages more clearly understood, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1: Please refer to Figures 1 to 6 The utility model provides a technical solution: a quenching tool for gear ring production, wherein an induction coil 3 and a support block 7 are fixed to the inner wall of the quenching chamber 1, a support plate 9 is fixed to the end of the support block 7, a screw 2 is movably inserted into the support plate 9, a motor 8 is fixed to the end of the screw 2, and the motor 8 is started to drive the screw 2 to rotate. Due to the thread matching, the rotation of the screw 2 will drive the threaded ring 4 to rotate and move along the axis direction of the screw 2.

[0025] A driving ring 10 is fixed at the end, and a transmission plate 5 is movably provided on the outer surface of the driving ring 10. A top block 6 is movably provided at the end of the transmission plate 5. The movement of the driving ring 10 will support the transmission plate 5 to rotate around the transmission shaft 21. The rotation of the transmission plate 5 will change the angle between it and the driving shaft 16, and the transmission plate 5 will support the top block 6 to move along the positioning groove 15.

[0026] On the basis of the first embodiment, in order to achieve the adjustability of the clamp, a positioning groove 15 is provided on the side surface of the support block 7 , a through hole 14 is provided on the surface of the support plate 9 , and an annular groove 13 is provided on the inner wall of the through hole 14 .

[0027] An annular block 12 is fixed on the outer surface of the screw 2. The annular block 12 corresponds to and is clamped in the annular groove 13, forming a movably connected connection. On the one hand, it enables a movably connected connection between the screw 2 and the support plate 9. On the other hand, it serves as a limit for the screw 2 to prevent the screw 2 from deviating when rotating. The motor 8 is located below the support plate 9.

[0028] The threaded ring 4 is sleeved on the outer surface of the screw 2, and a transmission shaft 11 is fixed to the outer surface of the drive ring 10. The movement of the threaded ring 4 will drive the drive ring 10 to move. The movement of the drive ring 10 will push the transmission plate 5 to rotate around the transmission shaft 21. The rotation of the transmission plate 5 will change the angle between it and the drive shaft 16. The transmission plate 5 will push the top block 6 to move along the positioning groove 15.

[0029] A driving shaft 16 is fixed on the surface of the top block 6, and the transmission plate 5 is movably sleeved on the outer surface of the driving shaft 16 and the transmission shaft 11. The movement of the driving ring 10 will support the transmission plate 5 to rotate around the transmission shaft 21. The rotation of the transmission plate 5 will change the angle between it and the driving shaft 16, thereby playing a transmission role.

[0030] A positioning block 17 is fixed on the inner side of the top block 6. The positioning block 17 corresponds to the positioning groove 15 and is movably clamped. On the one hand, it enables a movably connection between the top block 6 and the support block 7. On the other hand, it limits the top block 6 to prevent the top block 6 from moving and deviating on the support block 7.

[0031] The specific solution is as follows: when the gear ring needs to be installed for quenching, the motor 8 is started to drive the screw 2 to rotate. Due to the threaded fit, the rotation of the screw 2 will drive the threaded ring 4 to rotate and move along the axis of the screw 2. The movement of the threaded ring 4 will drive the drive ring 10 to move. The movement of the drive ring 10 will support the transmission plate 5 to rotate around the transmission shaft 21. The rotation of the transmission plate 5 will change the angle between it and the drive shaft 16. The transmission plate 5 will support the top block 6 to move along the positioning groove 15, and multiple groups of top blocks 6 are driven by a group of screws 2, so multiple groups of top blocks 6 will simultaneously support the gear ring to fix the gear ring in the quenching chamber 1. This clamping method can be adjusted by rotating the screw 2, so it can be used for clamping and fixing gear rings of different sizes, and multiple groups of top blocks 6 move at the same time and distance, so the center of the gear ring can be found to prevent the gear ring from being skewed.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quenching tool for gear ring production, characterized by: The quenching tooling for gear ring production includes: A quenching chamber (1), wherein an induction coil (3) and a support block (7) are fixed to the inner wall of the quenching chamber (1), a support plate (9) is fixed to the end of the support block (7), a screw (2) is movably inserted into the interior of the support plate (9), and a motor (8) is fixed to the end of the screw (2); A threaded ring (4) is fixedly provided with a driving ring (10) at its end, a transmission plate (5) is movably provided on the outer surface of the driving ring (10), and a top block (6) is movably provided at the end of the transmission plate (5).

2. The quenching tool for ring gear production according to claim 1, characterized in that: A positioning groove (15) is provided on the side surface of the support block (7), a through hole (14) is provided on the surface of the support plate (9), and an annular groove (13) is provided on the inner wall of the through hole (14).

3. The quenching tool for gear ring production according to claim 2, characterized in that: An annular block (12) is fixed on the outer surface of the screw rod (2), and the annular block (12) corresponds to and is clamped with the annular groove (13) to be movably connected. The motor (8) is located below the support plate (9).

4. The quenching tool for gear ring production according to claim 3, characterized in that: The threaded ring (4) is sleeved on the outer surface of the screw (2), and a transmission shaft (11) is fixed on the outer surface of the drive ring (10).

5. The quenching tool for gear ring production according to claim 4, characterized in that: A driving shaft (16) is fixed on the surface of the top block (6), and the transmission plate (5) is movably sleeved on the outer surfaces of the driving shaft (16) and the transmission shaft (11).

6. The quenching tool for gear ring production according to claim 5, characterized in that: A positioning block (17) is fixed on the inner side of the top block (6), and the positioning block (17) corresponds to the positioning groove (15) and is movably locked.