Clamping device for laser cladding

The improved clamping device enables multi-angle fixation and rotation of the laser cladding workpiece, horizontal movement and rapid replacement of the laser cladding body, which solves the maintenance difficulties and limitations of the existing device and improves the processing quality and efficiency.

CN223386236UActive Publication Date: 2025-09-26CHANGGE KANGTAI MASCH CO LTD
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Patent Information

Application Number
CN202422096881.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-09-26
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

Existing laser cladding devices suffer from severe wear and tear after long-term use, are difficult and costly to maintain, and can only work in a fixed position, which has limitations.

Method used

A clamping device including a handle, a bidirectional screw, a limit block, a motor, a rotating shaft, a housing, an electric telescopic rod, a support rod, a clamping claw and other components was designed. The multi-angle fixation and rotation of the workpiece were achieved through the cooperation of the screw and the motor, and the horizontal movement of the laser cladding body was achieved through the cooperation of the reciprocating screw and the slider. Combined with the detachable fixing block and bolt structure, the laser cladding body could be quickly replaced and maintained.

Benefits of technology

The stability and accuracy of the device are improved, the workpiece processing quality is enhanced, the working range is expanded, the maintenance and replacement costs are reduced, and the service life of the device is extended.

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Abstract

The utility model belongs to the technical field of clamping devices, and discloses a clamping device for laser cladding, which comprises a base, a support frame is mounted at the upper end of the base, a handle is mounted at the right end of the lower side of the support frame, the left end of the handle is connected with a bidirectional screw rod, and limiting blocks are symmetrically mounted at the left end and the right end of the bidirectional screw rod. And a first motor is installed at the right end of the limiting block on the right side, a rotating shaft is connected to the left end of the first motor, a shell is installed at the left end of the rotating shaft, an electric telescopic rod is arranged in the shell, supporting rods are symmetrically installed at the upper end and the lower end of the shell correspondingly, and clamping jaws are connected to the supporting rods. A workpiece is clamped and fixed through cooperation of a handle, a bidirectional lead screw, a limiting block, a first motor, a rotating shaft, a shell, an electric telescopic rod, a supporting rod, a clamping jaw and a connecting rod, the workpiece can rotate, work is conducted on different positions of the workpiece, the stability of the device is improved, the accuracy of the device is improved, and the quality of the workpiece is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping devices, in particular to a clamping device for laser cladding. Background Art

[0002] Laser cladding is an advanced material surface modification technology that utilizes a high-energy-density laser beam to rapidly melt alloys with different compositions and properties onto the substrate surface, resulting in a rapid solidification process that forms an alloy layer with completely different composition and properties from the substrate. This technology adds cladding material to the substrate surface and uses the high energy of the laser beam to fuse it together with the thin layer on the substrate surface, thereby forming a metallurgically bonded cladding layer on the base surface. The clamping device used in laser cladding is an indispensable key component in laser cladding technology. It is responsible for stably and accurately clamping the workpiece during the laser cladding process to ensure smooth processing and stable processing quality.

[0003] The existing Chinese patent application number is CN202321643240.4, which discloses a clamping device for roller laser cladding repair. The existing device includes a roller laser cladding repair body, a roller clamping mechanism moving adjustment unit, and a roller clamping fixing unit. The upper surface of the roller laser cladding repair body is provided with a clamping plate, and the upper surface of the clamping plate is provided with a roller clamping mechanism moving adjustment unit. The roller clamping mechanism moving adjustment unit includes a roller clamping fixing unit on the fixed vertical plate 1 and the fixed vertical plate 2. The unit includes a fixed vertical plate 1, a movable sliding column, a fixed vertical plate 2, a movable slider, a limiting circular hole, a clamping cylinder, a connecting plate and a limiting cylinder. When clamping the roller, it is convenient to rotate the roller, and laser cladding repair can be performed on different positions of the roller. It is more convenient to fix rollers of different lengths. However, the existing device does not take into account that the laser cladding body will be worn out after long-term use, and it is not easy to maintain. The cost of replacing a new device is high. In addition, the laser cladding body of the existing device is fixed and can only work on the same position, which has limitations.

[0004] Therefore, we propose a clamping device for laser cladding to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a clamping device for laser cladding, so as to solve the problems that the existing device proposed in the above background technology does not take into account the wear and tear of the laser cladding body after long-term use, is difficult to maintain, and has a high cost for replacing a new device. In addition, the laser cladding body of the existing device is fixed and can only work on a unified position, which has limitations.

[0006] To achieve the above purpose, the present invention provides the following technical solutions: a clamping device for laser cladding, comprising a base,

[0007] A support frame is installed at the upper end of the base, and a handle is installed at the lower right end of the support frame, the left end of the handle is connected to a bidirectional screw rod, and limit blocks are symmetrically installed on the left and right ends of the bidirectional screw rod, the right end of the limit block on the right side is installed with a first motor, and the left end of the first motor is connected to a rotating shaft, the left end of the rotating shaft is installed with a shell, and an electric telescopic rod is arranged inside the shell, support rods are symmetrically installed on the upper and lower ends of the shell, and clamps are connected to the support rods.

[0008] Preferably, the support frame is rotatably connected to the bidirectional screw rod, and the bidirectional screw rod is threadedly connected to the limit block. A sliding groove is provided at the upper end of the base, and the limit block is slidably connected to the sliding groove.

[0009] By adopting the above technical solution, the bidirectional screw is driven to rotate by rotating the handle, the limit block is threadedly connected to the bidirectional screw and the limit block is slidingly connected to the base, so when the handle is rotated, the two sets of limit blocks move to both ends or the middle end at the same time.

[0010] Preferably, the proximal ends of the limit blocks are rotatably connected to the rotating shaft, and the proximal ends of the rotating shaft are fixedly connected to the shell, the upper and lower ends of the shell are fixedly connected to the support rod, and the support rod is slidably connected to the clamping claw.

[0011] By adopting the above technical solution, the first motor drives the right rotating shaft to rotate, which can drive the workpiece to rotate, and the support rod plays a supporting role on the clamping jaws.

[0012] Preferably, the proximal ends of the clamping jaws are rotatably connected to the connecting rod, and the two sets of connecting rods are rotatably connected to each other, the proximal ends of the electric telescopic rods extend to the outer end of the shell, and the proximal ends of the electric telescopic rods are rotatably connected to the connecting rod.

[0013] By adopting the above technical solution, the connecting rod is driven by the electric telescopic rod to move horizontally, and the connecting rod is rotatably connected to the clamping claw, so that the clamping claw slides inside the support rod, and the clamping claw expands or contracts at the same time to clamp the workpiece.

[0014] Preferably, a second motor is installed on the upper right end of the support frame, and a reciprocating screw is connected to the left end of the second motor. The support frame is rotatably connected to the reciprocating screw, and the upper inner end of the support frame is fixedly connected to the limit rod. The reciprocating screw is outer-circuited with a slider, and the slider is threadedly connected to the reciprocating screw, and the slider is slidably connected to the limit rod.

[0015] By adopting the above technical solution, the reciprocating screw is driven to rotate by the second motor, the slider is threadedly connected to the reciprocating screw, and the slider is slidingly connected to the limit rod. Therefore, the rotation of the reciprocating screw drives the slider to move horizontally, driving the laser cladding body at the lower end of the slider to move horizontally.

[0016] Preferably, the lower end of the slider is fixedly connected to a fixed block, and both the left and right ends of the fixed block are engaged with the clamping block, and both the left and right ends of the fixed block are symmetrically provided with thread grooves, and the thread grooves are threadedly connected with bolts, and the bolts pass through the clamping block.

[0017] By adopting the above technical solution, the bolt is threadedly connected to the thread groove, and the bolt can be taken out by rotating it. The bolt passes through the block, and the block can be taken out from both ends after the bolt is taken out.

[0018] Preferably, a groove is formed at the lower end of the fixing block, and the lower end of the groove is snap-connected with the laser cladding body, and the lower end of the clamping block is snap-connected with the laser cladding body.

[0019] By adopting the above technical solution, the laser cladding body can be taken out by taking out the clamping block and engaging the lower end of the clamping block with the laser cladding body.

[0020] Compared with the prior art, the beneficial effects of the present invention are: the clamping device for laser cladding;

[0021] 1. The workpiece is clamped and fixed through the cooperation between the handle, bidirectional screw, limit block, first motor, rotating shaft, housing, electric telescopic rod, support rod, clamping claw and connecting rod, and the workpiece can be rotated to work on different positions of the workpiece, thereby increasing the stability of the device, improving the accuracy of the device and ensuring the quality of the workpiece;

[0022] 2. Through the cooperation between the second motor, reciprocating screw, limit rod, slider and laser cladding body, the laser cladding body can be moved horizontally, and can work on different horizontal positions of the workpiece, thereby increasing the practicality of the device;

[0023] 3. Through the coordination between the fixing block, clamping block, thread groove, bolt, groove and laser cladding body, the clamping block can be taken out by rotating the bolt, and the laser cladding body can be taken out at the same time, so that the laser cladding body can be replaced and maintained, thereby increasing the service life of the device and improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the laser cladding body structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the clamping jaw structure of the utility model;

[0027] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model from above;

[0028] Figure 5 This is a front view structural diagram of the utility model.

[0029] In the figure: 1. Base; 2. Support frame; 3. Handle; 4. Bidirectional screw; 5. Limit block; 6. First motor; 7. Rotating shaft; 8. Housing; 9. Electric telescopic rod; 10. Support rod; 11. Clamping claw; 12. Connecting rod; 13. Second motor; 14. Reciprocating screw; 15. Limit rod; 16. Slider; 17. Fixing block; 18. Block; 19. Thread groove; 20. Bolt; 21. Groove; 22. Laser cladding body. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figure 1-5The utility model provides a technical solution: a clamping device for laser cladding, comprising a base 1, a support frame 2 is mounted on the upper end of the base 1, and a handle 3 is mounted on the lower right end of the support frame 2, a bidirectional screw rod 4 is connected to the left end of the handle 3, and both left and right ends of the bidirectional screw rod 4 are symmetrically mounted with limit blocks 5, a first motor 6 is mounted on the right end of the right limit block 5, and a rotating shaft 7 is connected to the left end of the first motor 6, a shell 8 is mounted on the left end of the rotating shaft 7, and an electric telescopic rod is arranged inside the shell 8 9. Support rods 10 are symmetrically installed at the upper and lower ends of the shell 8, and the support rods 10 are connected to the clamping claws 11. The support frame 2 is rotatably connected to the bidirectional screw rod 4, and the bidirectional screw rod 4 is threadedly connected to the limit block 5. A slide groove is provided at the upper end of the base 1, and the limit block 5 is slidably connected to the slide groove. The proximal ends of the limit block 5 are rotatably connected to the rotating shaft 7, and the proximal end of the rotating shaft 7 is fixedly connected to the shell 8. The upper and lower ends of the shell 8 are fixedly connected to the support rods 10, and the support rods 10 are slidably connected to the clamping claws 11. When the handle 3 is rotated, the two groups of limit blocks 5 move toward both ends or the middle end at the same time, and the electric telescopic rod 9 drives the connecting rod 12 to move horizontally, and the connecting rod 12 is rotated and connected with the clamping jaw 11, so that the clamping jaw 11 slides inside the support rod 10, and the clamping jaw 11 expands or contracts to clamp the workpiece, and cooperates with the movement of the limit block 5 to clamp and fix the workpiece, thereby increasing the precision of the device and improving the quality of the workpiece. The first motor 6 drives the right rotating shaft 7 to rotate, which can drive the workpiece to rotate and work on different positions of the workpiece. The rotation of the workpiece causes the left clamping jaw 11 to drive the left rotating shaft 7 to rotate on the limit block 5, thereby meeting the rotation conditions of the workpiece.

[0032] A second motor 13 is installed at the upper right end of the support frame 2, and a reciprocating screw 14 is connected to the left end of the second motor 13. The support frame 2 is rotatably connected to the reciprocating screw 14, and the upper inner end of the support frame 2 is fixedly connected to the limit rod 15. A slider 16 is provided on the outer sleeve of the reciprocating screw 14, and the slider 16 is threadedly connected to the reciprocating screw 14, and the slider 16 is slidably connected to the limit rod 15. The reciprocating screw 14 is driven to rotate by the second motor 13, and the slider 16 is threadedly connected to the reciprocating screw 14. At the same time, the slider 16 is slidably connected to the limit rod 15. Therefore, the rotation of the reciprocating screw 14 drives the slider 16 to move horizontally, and drives the laser cladding body 22 at the lower end of the slider 16 to move horizontally. It can work on different horizontal positions of the workpiece, thereby improving the practicality of the device.

[0033] The lower end of the slider 16 is fixedly connected to a fixing block 17, and the left and right ends of the fixing block 17 are both engaged with the clamping block 18. The left and right ends of the fixing block 17 are symmetrically provided with thread grooves 19, and the thread grooves 19 are threadedly connected with bolts 20, and the bolts 20 pass through the clamping block 18. A groove 21 is provided at the lower end of the fixing block 17, and the lower end of the groove 21 is engaged with a laser cladding body 22, and the lower end of the clamping block 18 is engaged with the laser cladding body 22. The bolt 20 is threadedly connected to the thread groove 19. The bolt 20 can be taken out by rotating the bolt 20. The bolt 20 passes through the clamping block 18. After the bolt 20 is taken out, the clamping block 18 can be taken out from both ends. The lower end of the clamping block 18 is engaged with the laser cladding body 22, so that the laser cladding body 22 can be taken out, and the laser cladding body 22 can be replaced or maintained, thereby increasing the service life of the device, improving the working efficiency of the device, and saving costs.

[0034] Working principle: When using the clamping device for laser cladding, the handle 3 is rotated to drive the bidirectional screw 4 to rotate, so that the limit blocks 5 at both ends move at the same time. When the limit blocks 5 move to a position suitable for fixing the workpiece, the electric telescopic rod 9 is extended and retracted to drive the connecting rod 12 to move. The connecting rod 12 drives the clamping claw 11 to slide on the support rod 10 to expand and contract, which can fix the workpiece. The first motor 6 is used to drive the right rotating shaft 7 to rotate, so that the workpiece rotates, and work can be performed on different positions of the workpiece. The second motor 13 is used to drive the reciprocating screw 14 to rotate, and the slider 16 is threadedly connected to the reciprocating screw 14. The slider 16 is slidably connected to the limit rod 15, so the reciprocating screw 14 drives the slider 16 to move horizontally, and at the same time drives the laser cladding body 22 to move horizontally, so that work can be performed on different horizontal positions of the workpiece, increasing the practicality of the device. The bolt 20 can be removed by rotating the bolt 20. The bolt 20 passes through the block 18, and the block 18 can be taken out from both ends. The lower end of the block 18 is engaged with the laser cladding body 22, thereby releasing the fixation of the laser cladding body 22 and disassembling the laser cladding body 22, which is convenient for cleaning and maintenance of the laser cladding body 22, increasing the service life of the device and improving work efficiency.

[0035] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A clamping device for laser cladding, comprising a base (1), characterized in that: A support frame (2) is installed at the upper end of the base (1), and a handle (3) is installed at the lower right end of the support frame (2). The left end of the handle (3) is connected to a bidirectional screw rod (4), and the left and right ends of the bidirectional screw rod (4) are symmetrically installed with a limit block (5). The right end of the right limit block (5) is installed with a first motor (6), and the left end of the first motor (6) is connected to a rotating shaft (7). The left end of the rotating shaft (7) is installed with a shell (8), and an electric telescopic rod (9) is arranged inside the shell (8). Support rods (10) are symmetrically installed at the upper and lower ends of the shell (8), and a clamping claw (11) is connected to the support rod (10).

2. The laser cladding clamping device according to claim 1, characterized in that: The support frame (2) is rotatably connected to the bidirectional screw rod (4), and the bidirectional screw rod (4) is threadedly connected to the limit block (5). A sliding groove is provided at the upper end of the base (1), and the limit block (5) is slidably connected to the sliding groove.

3. The laser cladding clamping device according to claim 1, characterized in that: The proximal ends of the limit blocks (5) are rotatably connected to the rotating shaft (7), and the proximal ends of the rotating shaft (7) are fixedly connected to the housing (8). The upper and lower ends of the housing (8) are fixedly connected to the support rod (10), and the support rod (10) is slidably connected to the clamping claw (11).

4. The laser cladding clamping device according to claim 1, characterized in that: The proximal ends of the clamping jaws (11) are rotatably connected to the connecting rod (12), and the two groups of connecting rods (12) are rotatably connected to each other. The proximal ends of the electric telescopic rods (9) extend to the outer end of the housing (8), and the proximal ends of the electric telescopic rods (9) are rotatably connected to the connecting rod (12).

5. The clamping device for laser cladding according to claim 1, characterized in that: A second motor (13) is installed at the upper right end of the support frame (2), and a reciprocating screw rod (14) is connected to the left end of the second motor (13). The support frame (2) is rotatably connected to the reciprocating screw rod (14), and the upper inner end of the support frame (2) is fixedly connected to the limiting rod (15). A slider (16) is provided on the outer sleeve of the reciprocating screw rod (14), and the slider (16) is threadedly connected to the reciprocating screw rod (14), and the slider (16) is slidably connected to the limiting rod (15).

6. The clamping device for laser cladding according to claim 5, characterized in that: The lower end of the slider (16) is fixedly connected to a fixed block (17), and both left and right ends of the fixed block (17) are engaged with a clamping block (18). Both left and right ends of the fixed block (17) are symmetrically provided with thread grooves (19), and the thread grooves (19) are threadedly connected to bolts (20), and the bolts (20) pass through the clamping block (18).

7. The clamping device for laser cladding according to claim 6, characterized in that: The lower end of the fixed block (17) is provided with a groove (21), and the lower end of the groove (21) is snap-connected with the laser cladding body (22), and the lower end of the clamping block (18) is snap-connected with the laser cladding body (22).

Citation Information

Patent Citations

  • Clamping device for roller laser cladding repair

    CN219991738U