Mounting base and booster unit
By setting a rotating part installation position on the installation base, the rotation of the compression device is realized, which solves the problem of difficult maintenance of the cylindrical compressor, simplifies the maintenance process and reduces the difficulty of operation.
Patent Information
- Application Number
- CN202422244689.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-12
AI Technical Summary
In the prior art, it is difficult to overhaul cylindrical compressors, especially because of their heavy weight, which makes it difficult to lift them with lifting equipment, resulting in a complicated overhaul process.
Provided is a mounting base comprising a main frame, a crossbeam assembly and a plurality of mounting portions, wherein the rotation of a compression device is achieved through a rotating member mounting position, thereby simplifying the maintenance process.
The rotary compression device simplifies the core pulling and maintenance operation, reduces the difficulty and complexity of the operation, and improves the convenience of maintenance.
Smart Images

Figure CN223387599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of petrochemical industry, in particular to a mounting base and a booster unit. Background Art
[0002] In a booster unit, a centrifugal compressor is typically located between two devices. For example, a conventional cylindrical compressor is typically repaired by removing the left end cover and then extracting the baffle bundle for inspection.
[0003] However, because the cylindrical compressor is located between two pieces of equipment, there is insufficient space to perform core extraction. Therefore, the entire cylindrical compressor in the middle is hoisted for maintenance. However, the cylindrical compressor is typically large, weighing up to 145 tons, and the on-site overhead crane is difficult to lift such a heavy unit, making the maintenance process difficult. Utility Model Content
[0004] To at least partially address the problems existing in the prior art, according to one aspect of the present invention, a mounting base is provided. The mounting base comprises: a main frame, the main frame comprising a first vertical beam and a second vertical beam disposed opposite each other; a crossbeam assembly, the crossbeam assembly connected between the first vertical beam and the second vertical beam and forming a rotating member mounting position at the top of the crossbeam assembly; and a plurality of mounting portions, wherein a mounting area for mounting a compression device is formed between the plurality of mounting portions, wherein at least one of the plurality of mounting portions has a first side edge and a second side edge adjacent to each other, the first side edge being connected to the first vertical beam or the second vertical beam, and the second side edge being connected to the crossbeam assembly.
[0005] The mounting base provided in this application has a mounting portion connected to both the main frame and the crossbeam assembly, and the mounting portion is more stable, providing more stable installation and support for the compression device. A rotating part mounting position is provided on the crossbeam assembly, and a rotating part can be provided on the rotating part mounting position to realize the rotation of the compression device. In this way, by rotating the compression device to a predetermined angle, operations such as core pulling and maintenance can be realized on the side of the mounting base. Compared with the solution of lifting the compression device by a hoisting structure in the prior art, this method is less difficult and more convenient to operate.
[0006] Exemplarily, some of the plurality of mounting portions are located on a first side of the beam assembly and another portion are located on a second side of the beam assembly, the first side and the second side being opposite to each other.
[0007] Exemplarily, the crossbeam assembly includes a top cross plate, a bottom cross plate, and a vertical cross plate connected between the top cross plate and the bottom cross plate, the second side is connected to the top cross plate, the rotating member mounting position is formed at the top of the top cross plate, and the top cross plate has a first end and a second end relatively located on both sides of the rotating member mounting position, wherein the first end extends to the top of the first vertical beam and is connected to the top surface of the first vertical beam, and / or the second end extends to the top of the second vertical beam and is connected to the top surface of the second vertical beam.
[0008] Exemplarily, reinforcing ribs are connected between the top transverse plate and the bottom transverse plate.
[0009] Exemplarily, the mounting portion includes a support plate assembly, which includes a top plate, a bottom plate, and a vertical plate connected between the top plate and the bottom plate. The first side and the second side are both formed at the edge of the top plate, and the thickness of the top plate and / or the bottom plate is 90 mm to 110 mm.
[0010] Exemplarily, the thickness of the vertical plate is 30 mm to 50 mm.
[0011] Exemplarily, a mounting plate is connected to the top of the top plate, and an assembly part for mounting the compression device is provided on the mounting plate.
[0012] According to another aspect of the present invention, a booster unit is provided, which includes any one of the above-mentioned mounting bases, wherein a rotating member for rotating a compression device is provided on the rotating member mounting position.
[0013] Exemplarily, the booster unit further includes a compression device, which is correspondingly arranged in the installation area and connected to the multiple installation parts.
[0014] Exemplarily, the booster unit further includes a lifting member having a connecting end and a lifting end movable relative to the connecting end, the connecting end being connected to the compression device, and the lifting end being in contact with the mounting portion.
[0015] The Summary of the Utility Model introduces a series of simplified concepts, which will be further described in detail in the Detailed Description of the Utility Model. The Summary of the Utility Model does not attempt to define the key features and essential technical features of the claimed technical solution, nor does it attempt to determine the scope of protection of the claimed technical solution.
[0016] The advantages and features of the present invention are described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following drawings of the present invention are used as part of the present invention for understanding the present invention. The drawings show the embodiments of the present invention and their descriptions, and are used to explain the principles of the present invention. In the drawings,
[0018] Figure 1 A perspective view of a mounting base according to the prior art;
[0019] Figure 2 is a perspective view of a mounting base according to an exemplary embodiment of the present invention;
[0020] Figure 3 is a front view of a mounting base according to an exemplary embodiment of the present invention;
[0021] Figure 4 is a top view of a mounting base according to an exemplary embodiment of the present invention;
[0022] Figure 5 is a perspective view of a mounting base according to an exemplary embodiment of the present invention;
[0023] Figure 6 is a stress distribution diagram of a mounting base according to an exemplary embodiment of the present utility model; and
[0024] Figure 7 4 is a vertical deformation diagram of a mounting base according to an exemplary embodiment of the present invention.
[0025] The above drawings include the following reference numerals:
[0026] 10. Install the base; 110. Main frame; 1110. First vertical beam; 1120. Second vertical beam; 120. Beam assembly; 1201. Rotating part installation position; 1210. Top horizontal plate; 1211. First end portion; 1212. Second end portion; 1220. Bottom horizontal plate; 1230. Vertical horizontal plate; 1240. Reinforcement rib; 130. Installation portion; 1310. Support plate assembly; 1311. Top plate; 13111. First side; 13112. Second side; 1312. Bottom plate; 1313. Vertical plate; 1320. Mounting plate; 1330. Assembly; 110', Main frame; 120', Vertical column; 1320', Mounting plate; 1330', Assembly. DETAILED DESCRIPTION
[0027] In the following description, numerous details are provided to facilitate a thorough understanding of the present invention. However, those skilled in the art will appreciate that the following description merely illustrates preferred embodiments of the present invention, and that the present invention may be practiced without one or more of these details. Furthermore, to avoid confusion with the present invention, some technical features well known in the art have not been described in detail.
[0028] To thoroughly understand the embodiments of the present invention, a detailed structure will be provided in the following description. Obviously, the implementation of the embodiments of the present invention is not limited to the specific details familiar to those skilled in the art. Preferred embodiments of the present invention are described in detail below, but in addition to these detailed descriptions, the present invention may also have other embodiments.
[0029] The present invention provides a mounting base in an embodiment. The mounting base can be used to mount a compression device, which can be mounted on the bottom of the compression device and placed on a fixed surface (such as the ground). Figure 2 and Figure 4 The mounting base 10 may include a main frame 110, a crossbeam assembly 120 and a plurality of mounting portions 130. The main frame 110 may include a first vertical beam 1110 and a second vertical beam 1120 that are relatively arranged. The first vertical beam 1110 and the second vertical beam 1120 may satisfy a parallel condition. It is understandable that the main frame 110 may also include other vertical beams, which are combined with the first vertical beam 1110 and the second vertical beam 1120 to form the main frame 110. The crossbeam assembly 120 may be connected between the first vertical beam 1110 and the second vertical beam 1120 and form a rotating member mounting position 1201 at the top of the crossbeam assembly 120. The rotating member mounting position 1201 may be used to install a rotating member. The crossbeam assembly 120 provides an installation space for the rotating member on the one hand, and can provide support for the rotating member on the other hand. The rotating member can be used to rotate the compression device. An installation area for installing the compression device can be formed between the multiple installation parts 130, wherein at least one of the multiple installation parts 130 can have an adjacent first side 13111 and a second side 13112, the first side 13111 is connected to the first vertical beam 1110 or the second vertical beam 1120, and the second side 13112 is connected to the crossbeam assembly 120. Preferably, there can be four installation parts 130, and each of the four installation parts 130 can have a first side 13111 and a second side. The first side 13111 and the second side 13112 can ensure the stability of the position of the installation part 130, that is, ensure the stability and installation of the compression device on the installation base 10. Of course, the other side edges of the installation part 130 can also be connected to other parts of the main frame 110 to better ensure the stability of the installation part 130.
[0030] It is understood that the mounting base 10 is required to support the weight of the compression device during use. In most cases, the mounting portion 130 bears this weight. During maintenance of the compression device, the rotating member needs to rotate the compression device. In this case, the weight of the compression device acts on the rotating member, which affects the structural strength of the crossbeam assembly 120.
[0031] The mounting base 10 provided in the present application has a mounting portion 130 connected to both the main frame 110 and the crossbeam assembly 120. The mounting portion 130 is more stable, that is, it provides a more stable installation and support for the compression device. A rotating member mounting position 1201 is provided on the crossbeam assembly 120, that is, a rotating member can be provided on the rotating member mounting position 1201 to realize the rotation of the compression device. In this way, by rotating the compression device to a predetermined angle, operations such as core pulling and maintenance can be realized on the side of the mounting base 10. Compared with the solution of lifting the compression device by a hoisting structure in the prior art, it is less difficult and more convenient to operate.
[0032] For example, with reference to Figure 2 and Figure 4 , part of the multiple mounting parts 130 can be located on the first side of the beam assembly 120 and another part can be located on the second side of the beam assembly 120, and the first side and the second side are opposite to each other. That is, the beam assembly 120 is located in the middle, and mounting parts 130 are respectively provided on both sides of the beam assembly 120. An installation area is formed between the multiple mounting parts 130, that is, when a compression device is installed in the installation area, the rotating part located on the rotating part mounting position 1201 can be in the middle of the compression device. In this way, it is easier for the rotating part to rotate the compression device, ensuring the smooth progress of the maintenance process. Preferably, the beam assembly 120 can be connected to the middle of the first vertical beam 1110 and the middle of the second vertical beam 1120, and the mounting parts 130 on both sides of the beam assembly 120 are symmetrically arranged. In an embodiment not shown, the multiple mounting parts can all be located on one side of the beam assembly, and the rotating part realizes the rotation of the compression device through other structural transmission.
[0033] For example, with reference to Figure 2 and Figure 5The crossbeam assembly 120 may include a top cross plate 1210, a bottom cross plate 1220, and a vertical cross plate 1230 connected between the top cross plate 1210 and the bottom cross plate 1220. The second side 13112 may be connected to the top cross plate 1210, and the rotating member mounting position 1201 may be formed at the top of the top cross plate 1210. The top cross plate 1210, the bottom cross plate 1220, and the vertical cross plate 1230 may be welded together. For example, the top cross plate 1210, the bottom cross plate 1220, and the vertical cross plate 1230 may not be made of conventional HN800X300X14X26L I-beams, but may be made of reinforced and thickened steel plates to better ensure the strength of the crossbeam assembly 120. The top cross plate 1210 may have a first end 1211 and a second end 1212 located on opposite sides of the rotating member mounting position 1201. The first end portion 1211 may extend to the top of the first vertical beam 1110 and may be connected to the top surface of the first vertical beam 1110, and / or the second end portion 1212 may extend to the top of the second vertical beam 1120 and may be connected to the top surface of the second vertical beam 1120. In other words, the first end portion 1211 contacts the top surface of the first vertical beam 1110, i.e., is supported by the first vertical beam 1110. The second end portion 1212 contacts the top surface of the second vertical beam 1120, i.e., is supported by the second vertical beam 1120, which can further enhance the stability of the crossbeam assembly 120. The first end portion 1211 may be welded to the first vertical beam 1110, and the second end portion 1212 may be welded to the second vertical beam 1120. Compared with the usual connection method, that is, the horizontal beam is directly connected to the sides of the two vertical beams, the mounting base 10 provided in this embodiment has an increase in the number of welding points between the top horizontal plate 1210 and the first vertical beam 1110 and the second vertical beam 1120 from one to three. More welding points can reduce the risk of weld tearing, the connection between the horizontal beam assembly 120 and the main frame 110 is more stable, and the mounting base 10 as a whole is more stable.
[0034] For example, with reference to Figure 5 、 Figure 6 and Figure 7 , a reinforcing rib 1240 is further connected between the top horizontal plate 1210 and the bottom horizontal plate 1220. Specifically, the reinforcing rib 1240 can be correspondingly arranged below the rotating part mounting position 1201. The mounting base 10 is made of steel material number Q235b, with an elastic modulus of 200GPa, a Poisson's ratio of 0.3, a density of 7850Kg / M3, and a yield strength of 225MPa. Based on the above steel material analysis, Figure 6 The stress distribution diagram of the mounting base 10 is shown. It can be concluded that the beam assembly 120 is subjected to a large stress, wherein the maximum stress reaches 148.6 MPa, which is less than the yield strength of the material 225 MPa. The strength meets the design requirements, and the safety factor is 1.52. Figure 7A diagram showing the vertical deformation of the mounting base 10 shows that the vertical deformation of the crossbeam assembly 120 is also significant, with the maximum vertical deformation (vertically downward) reaching 0.42 mm. In this embodiment, the provision of reinforcing ribs 1240 further enhances the strength of the crossbeam assembly 120, ensuring more stable support for the rotating member located above it, thereby ensuring safe and stable rotation of the compression device.
[0035] For example, with reference to Figure 2 and Figure 4 The mounting portion 130 may include a support plate assembly 1310, which includes a top plate 1311, a bottom plate 1312, and a vertical plate 1313 connected between the top plate 1311 and the bottom plate 1312. The first side 13111 and the second side 13112 may be formed at the edge of the top plate 1311. The thickness of the top plate 1311 and / or the bottom plate 1312 is 90 mm to 110 mm. For example, the thickness of the top plate 1311 and / or the bottom plate 1312 may be 90 mm, 100 mm, or 110 mm. Preferably, the thickness of the top plate 1311 and the bottom plate 1312 may both be 100 mm. The top plate 1311 and the bottom plate 1312 may both be steel plates. The main frame 110 may be welded using HN800X300X14X26L I-steel in the GB / T 11263 standard. Top plate 1311 and / or bottom plate 1312 are welded from relatively thicker steel plates, providing increased strength. It will be appreciated that when a compression device is installed, mounting portion 130 corresponds to the compression device and is subject to greater force. This arrangement provides increased strength for support plate assembly 1310. Furthermore, in embodiments incorporating a lifting member, reinforcing ribs may be provided on both sides of mounting portion 130 corresponding to the lifting member.
[0036] Exemplarily, the thickness of vertical plate 1313 can be 30 mm to 50 mm. For example, the thickness of vertical plate 1313 can be 30 mm, 40 mm, or 50 mm. Preferably, the thickness of vertical plate 1313 is 40 mm. This can better ensure the strength of support plate assembly 1310. Exemplarily, vertical plate 1313 can be a steel plate.
[0037] For example, with reference to Figure 2 and Figure 3 , the top of the top plate 1311 may be connected to a mounting plate 1320, and the mounting plate 1320 may be provided with an assembly part 1330 for mounting the compression device. Specifically, the mounting plate 1320 is against the top plate 1311. In the prior art, referring to Figure 1, a column 120' is provided on the main frame 110', and a mounting plate 1320' and an assembly part 1330' are provided on the top of the column 120'. In the mounting base 10 provided in this embodiment, the mounting plate 1320 is directly connected to the top of the top plate 1311. The space above the mounting base 10 occupied by the mounting plate 1320 and the assembly part 1330 is small, thereby avoiding interference between the compression device and other structural parts during rotation and ensuring a smooth rotation process. In addition, the positions of the mounting plate 1320 and the assembly part 1330 are relatively low, so when rotating, the compression device needs to be lifted to a lower height, that is, the rotation process is more convenient.
[0038] According to another aspect of the present invention, a booster unit is provided. The booster unit may include any of the aforementioned mounting bases 10. A rotating member for rotating the compression device is disposed on the rotating member mounting position 1201. The rotating member is used to rotate the compression device. Because the mounting base 10 employs the technical solutions of any of the aforementioned embodiments, the booster unit at least possesses the beneficial effects of the technical solutions of the aforementioned embodiments, which will not be further elaborated here.
[0039] For example, the booster unit may further include a compression device, which may be disposed within the mounting area and connected to each of the plurality of mounting portions 130. Furthermore, the compression device may be a cylindrical centrifugal compressor. For example, the compression device may be provided with a mounting adapter that may be mated and connected to the assembly 1330 of the mounting portion 130.
[0040] Exemplarily, the booster unit may further include a lifting member, the lifting member having a connecting end and a lifting end movable relative to the connecting end, the connecting end being connected to the compression device, and the lifting end being against the mounting portion 130. That is, the connecting end is on the compression device, and the lifting end is against the mounting portion 130, which makes it easier for the operator to operate the lifting member. Exemplarily, there may be multiple lifting members, and the lifting end of each lifting member is against the corresponding mounting portion 130. When the compression device needs to be inspected, the compression device is first lifted by the lifting member, and then the compression device is rotated by the rotating member, and then the rotated compression device is subjected to core pulling inspection and other operations. Exemplarily, the lifting member may be a jack, that is, the jack is inverted on the compression device.
[0041] In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "front", "back", "up", "down", "left", "right", "horizontal", "vertical", "vertical", "horizontal", "top", "bottom", etc. are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside" and "outside" refer to the inside and outside relative to the outline of each component itself.
[0042] For ease of description, area-relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the regional positional relationship between one or more components or features shown in the figures and other components or features. It should be understood that area-relative terms include not only the orientation of the components as described in the figures, but also different orientations in use or operation. For example, if the components in the drawings are inverted as a whole, the situation where the components are "above other components or features" or "above other components or features" will include the situation where the components are "below other components or structures" or "below other components or structures". Thus, the exemplary term "above" may include both the orientations "above" and "below". In addition, these components or features may also be positioned at other different angles (e.g., rotated 90 degrees or other angles), and this document is intended to include all of these situations.
[0043] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, parts, components and / or combinations thereof.
[0044] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.
[0045] The present invention has been described through the above embodiments. However, it should be understood that the above embodiments are for illustrative and illustrative purposes only and are not intended to limit the present invention to the described embodiments. Furthermore, those skilled in the art will appreciate that the present invention is not limited to the above embodiments and that various variations and modifications may be made based on the teachings of the present invention, all of which fall within the scope of the present invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mounting base, characterized in that: include: A main frame (110), the main frame (110) comprising a first vertical beam (1110) and a second vertical beam (1120) arranged opposite to each other; A crossbeam assembly (120), the crossbeam assembly (120) being connected between the first vertical beam (1110) and the second vertical beam (1120) and forming a rotating member installation position (1201) at the top of the crossbeam assembly (120); as well as A plurality of mounting portions (130) are provided, wherein a mounting area for mounting a compression device is formed between the plurality of mounting portions (130), wherein at least one of the plurality of mounting portions (130) has an adjacent first side (13111) and a second side (13112), the first side (13111) being connected to the first vertical beam (1110) or the second vertical beam (1120), and the second side (13112) being connected to the crossbeam assembly (120).
2. The mounting base according to claim 1, wherein: Some of the plurality of mounting portions (130) are located on a first side of the beam assembly (120) and another portion is located on a second side of the beam assembly (120), the first side and the second side being opposite to each other.
3. The mounting base according to claim 1, wherein: The crossbeam assembly (120) includes a top cross plate (1210), a bottom cross plate (1220), and a vertical cross plate (1230) connected between the top cross plate (1210) and the bottom cross plate (1220); the second side (13112) is connected to the top cross plate (1210); the rotating member mounting position (1201) is formed on the top of the top cross plate (1210); the top cross plate (1210) has a first end portion (1211) and a second end portion (1212) located on both sides of the rotating member mounting position (1201); wherein, The first end portion (1211) extends to the top of the first vertical beam (1110) and is connected to the top surface of the first vertical beam (1110), and / or The second end portion (1212) extends to the top of the second vertical beam (1120) and is connected to the top surface of the second vertical beam (1120).
4. The mounting base according to claim 3, wherein: A reinforcing rib (1240) is further connected between the top transverse plate (1210) and the bottom transverse plate (1220).
5. The mounting base according to any one of claims 1 to 4, characterized in that: The mounting portion (130) includes a support plate assembly (1310), the support plate assembly (1310) includes a top plate (1311), a bottom plate (1312), and a vertical plate (1313) connected between the top plate (1311) and the bottom plate (1312), the first side edge (13111) and the second side edge (13112) are both formed at the edge of the top plate (1311), and the thickness of the top plate (1311) and / or the bottom plate (1312) is 90 mm to 110 mm.
6. The mounting base according to claim 5, wherein: The thickness of the vertical plate (1313) is 30 mm to 50 mm.
7. The mounting base according to claim 5, wherein: The top of the top plate (1311) is connected to a mounting plate (1320), and the mounting plate (1320) is provided with an assembly part (1330) for mounting the compression device.
8. A booster unit, characterized in that: It comprises a mounting base (10) according to any one of claims 1 to 7, wherein a rotating member for rotating the compression device is provided on the rotating member mounting position (1201).
9. The booster unit according to claim 8, characterized in that: The booster unit further comprises the compression device, which is correspondingly arranged in the installation area and connected to the plurality of installation parts (130).
10. The booster unit according to claim 9, characterized in that: The booster unit further comprises a lifting member having a connecting end and a lifting end movable relative to the connecting end, the connecting end being connected to the compression device, and the lifting end being in contact with the mounting portion (130).