Connector assembly, cooling system and electric equipment

The one-piece connector assembly design and welded valve core solve the corrosion, wear and sealing reliability problems of quick-change connectors, thereby reducing costs, improving sealing reliability and extending battery pack life.

CN223388215UActive Publication Date: 2025-09-26NIO TECH ANHUI CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422957925.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-09-26
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing quick-change connectors have problems with metal or spring corrosion and wear during use, which affects the service life of the battery pack. At the same time, the snap connection structure is complex and not conducive to improving production efficiency, and the sealing reliability is insufficient, which increases costs.

Method used

The second mounting plate, the second mounting seat and the second pipe are integrally formed, eliminating the snap-fit ​​structure and the O-ring. The valve core is connected by welding, which simplifies the assembly process, improves the sealing reliability and reduces the sealing path.

Benefits of technology

The structure is simplified, the cost is reduced, the sealing reliability is improved, the service life of the battery pack is extended, the damage of components is reduced, and the overall size and assembly efficiency of the battery pack are optimized.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223388215U_ABST
    Figure CN223388215U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of power batteries, in particular to a connector assembly which comprises a first connector and a second connector, the first connector comprises a first mounting plate, a floating part connected with the first mounting plate, a first mounting seat connected with the floating part and a first piping connected with the first mounting seat; the second joint is connected with the first joint and comprises a second mounting plate, a second mounting seat connected with the second mounting plate and a second piping connected with the second mounting seat; the second mounting plate, the second mounting seat and the second piping are integrally formed, the second mounting seat comprises a first valve element matched with the first connector, and the second connector further comprises a second valve element connected with the first valve element. According to the connector assembly, cost can be reduced, sealing reliability is improved, and the service life is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of power batteries, and specifically provides a joint assembly, a cooling system and electrical equipment. Background Art

[0002] With the popularization and promotion of new energy vehicles, the charging and discharging performance and endurance of new energy vehicles are increasingly attracting people's attention and attention. Quick-change connectors are widely used in the cooling pipes of new energy vehicles. Different vehicle platforms and models have different battery replacement structures, which often requires battery replacement parts with floating mechanisms to adapt to different vehicle platforms and models. The current floating mechanism uses metal parts and springs to achieve floating and timely return to the center in the X and Y directions. During use, the quick-change connector may experience metal or spring corrosion and wear, affecting the normal use of the quick-change connector and thus the service life of the battery pack. In addition, when installing the quick-change connector at the end of the pack, the main fixing plate and the water pipe adapter need to be connected by a snap-fit ​​connection. The structure is complex and not conducive to improving production efficiency. The main fixing plate and the water pipe adapter need to be sealed with an O-ring, which not only increases the cost but also cannot guarantee the reliability of the seal, which is not conducive to the overall sealing of the water quick-change and affects the service life of the battery pack.

[0003] Therefore, this field needs a new technical solution to solve the above problems. Utility Model Content

[0004] The utility model aims to solve the above technical problems and provide a new type of joint assembly which can reduce costs, improve sealing reliability and extend service life.

[0005] The utility model provides a joint assembly, comprising:

[0006] The first joint includes a first mounting plate, a floating member connected to the first mounting plate, a first mounting seat connected to the floating member, and a first pipe connected to the first mounting seat;

[0007] a second joint connected to the first joint, the second joint comprising a second mounting plate, a second mounting seat connected to the second mounting plate, and a second pipe connected to the second mounting seat;

[0008] The second mounting plate, the second mounting seat and the second pipe are integrally formed, the second mounting seat includes a first valve core that cooperates with the first joint, and the second joint also includes a second valve core connected to the first valve core.

[0009] When adopting the above technical solution, the second mounting plate, the second mounting seat and the second piping of the utility model are integrally formed, which not only eliminates the snap-fit ​​structure between the second mounting plate and the second piping, simplifies the structure and improves the assembly efficiency, but also eliminates the O-ring between the second mounting plate and the second piping through the integral forming of the second mounting plate, the second mounting seat and the second piping, which not only saves costs, but also reduces the sealing path, ensures the reliability of the seal, and thus extends the service life of the battery pack.

[0010] In a preferred technical solution of the above-mentioned joint assembly, the first valve core and the second valve core are connected by welding, and after the first valve core and the second valve core are welded, a communicating cavity communicating with the first joint is internally constructed.

[0011] When the above technical solution is adopted, the first valve core and the second valve core are connected by welding, which not only reduces the difficulty of the injection molding process, but also ensures the sealing reliability of the valve core through welding.

[0012] In a preferred technical solution of the above-mentioned joint assembly, the second mounting seat is arranged on a first side facing the first joint, and the second pipe is arranged on a second side away from the first joint.

[0013] When adopting the above technical solution, the second mounting seat and the second piping are arranged on different sides of the second mounting plate, which not only facilitates the cooperation between the second mounting seat and the first joint, so that the first valve core and the second valve core are connected to the first joint, but also the second piping is arranged on the second side away from the first joint, which facilitates the matching installation of the first joint and the second joint, and also facilitates the arrangement of the second joint, thereby reducing the occupied space in the circumferential direction and reducing the overall size of the battery pack.

[0014] In a preferred technical solution of the above-mentioned joint assembly, the second mounting seat includes a main body, a receiving cavity is provided between the first valve core and the main body, and the first mounting seat is accommodated in the receiving cavity.

[0015] When the above technical solution is adopted, a receiving cavity is provided between the first valve core and the main body, which facilitates the assembly of the first connector during mating assembly. The first mounting seat is accommodated in the receiving cavity, which not only prevents the first mounting seat from being damaged during use, but also reduces the space occupied by the battery pack in the assembly direction, thereby reducing the overall size of the battery pack.

[0016] In a preferred technical solution of the above-mentioned joint assembly, the main body is provided with an opening arranged along an axial direction parallel to the first valve core, and the opening is communicated with the accommodating cavity.

[0017] When the above technical solution is adopted, the opening is connected to the receiving cavity, which can prevent foreign matter or accumulated water in the receiving cavity from affecting the use of the connector assembly. The design of the opening facilitates the discharge of foreign matter or accumulated water, reduces damage to the connector assembly, and extends the service life of the battery pack.

[0018] In a preferred technical solution of the above-mentioned joint assembly, there are two first valve cores, the main body includes a connecting portion and a side wall, the connecting portion is provided between the two first valve cores, and the opening is provided in the connecting portion.

[0019] When the above technical solution is adopted, the opening is provided on the connecting portion, which can prevent damage to the joint assembly caused by accumulation of foreign matter or water, while not affecting the structural strength of the main body and increasing structural stability.

[0020] In a preferred technical solution of the above-mentioned joint assembly, a plurality of reinforcing ribs connected to the first valve core are provided in the receiving cavity, and the plurality of reinforcing ribs are evenly distributed along the circumference of the first valve core.

[0021] When the above technical solution is adopted, the reinforcing ribs arranged in the receiving cavity can improve the structural strength of the main body, and the reinforcing ribs evenly distributed along the circumference of the first valve core can increase the stability of the structure and prevent damage to the main body due to uneven force.

[0022] In the preferred technical solution of the above-mentioned joint assembly, the first mounting plate is provided with a first convex portion facing the floating member, the first mounting seat is provided with a second convex portion facing the floating member, the floating member is provided with a first groove and a second groove, the first convex portion is provided in the first groove, and the second convex portion is provided in the second groove.

[0023] When adopting the above technical solution, the first mounting plate is provided with a first protrusion, the first mounting seat is provided with a second protrusion, and the floating member is provided with a first groove and a second groove. The first protrusion is provided in the first groove, and the second protrusion is provided in the second groove. This can prevent relative rotation between the first mounting seat and the floating member and between the floating member and the first mounting plate, thereby increasing the reliability of the connection and reducing the relative movement between the first mounting seat and the first mounting plate caused by battery replacement and vehicle movement, thereby reducing damage to components and extending the service life of the joint assembly.

[0024] In a second aspect, the present invention provides a cooling system, comprising the joint assembly described in the first aspect.

[0025] In a third aspect, the present invention provides an electrical device, comprising the cooling system described in the second aspect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The preferred embodiments of the present invention are described below with reference to the accompanying drawings, in which:

[0027] Figure 1 It is an exploded view of the connector assembly of the present invention;

[0028] Figure 2 It is a structural schematic diagram of the second joint of the utility model;

[0029] Figure 3 It is a top view of the second connector of the present invention;

[0030] Figure 4 It is a cross-sectional view of the second joint of the present invention.

[0031] Reference numerals:

[0032] 1. First joint; 10. First mounting plate; 101. Mounting hole; 102. First protrusion; 11. Floating member; 111. Through hole; 112. First groove; 113. Second groove; 12. First mounting seat; 121. Second protrusion; 13. First piping;

[0033] 2. Second connector; 20. Second mounting plate; 21. Second mounting seat; 211. Connecting portion; 212. Side wall; 213. First valve core; 214. Second valve core; 215. Accommodating cavity; 216. Opening; 217. Reinforcing rib; 218. Connecting cavity; 22. Second piping;

[0034] L. Axis. DETAILED DESCRIPTION

[0035] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0036] It should be noted that in the description of this utility model, terms such as "upper," "lower," "left," "right," "front," "back," "inner," and "outer" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. These are merely for ease of description and do not indicate or imply that the device or component described must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0037] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "connect," "dispose," and "install" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections, direct connections, or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0038] like Figures 1 to 4 As shown, in the first aspect, the connector assembly of the utility model includes a first connector 1 and a second connector 2, the first connector 1 includes a first mounting plate 10, a floating member 11 connected to the first mounting plate 10, a first mounting seat 12 connected to the floating member 11, and a first pipe 13 connected to the first mounting seat 12; the second connector 2 is connected to the first connector 1, the second connector 2 includes a second mounting plate 20, a second mounting seat 21 connected to the second mounting plate 20, and a second pipe 22 connected to the second mounting seat 21; the second mounting plate 20, the second mounting seat 21 and the second pipe 22 are integrally formed, the second mounting seat 21 includes a first valve core 213 that cooperates with the first connector 1, and the second connector 2 also includes a second valve core 214 connected to the first valve core 213.

[0039] The second mounting plate 20, the second mounting seat 21 and the second piping 22 of the present invention are integrally injection-molded, which not only eliminates the snap-fit ​​structure between the second mounting plate 20 and the second piping 22, simplifies the structure and improves assembly efficiency, but also eliminates the O-ring between the second mounting plate 20 and the second piping 22 through the integral molding of the second mounting plate 20, the second mounting seat 21 and the second piping 22, which not only saves costs but also reduces the sealing path, ensures the reliability of the seal, and thus extends the service life of the battery pack.

[0040] like Figure 1As shown, the first mounting plate 10 of the present invention includes a mounting hole 101, the first mounting plate 10 is provided with a first protrusion 102 facing the floating member 11, the first mounting seat 12 is provided with a second protrusion 121 facing the floating member 11, the floating member 11 is arranged in the mounting hole 101, the floating member 11 includes a through hole 111, the first mounting seat 12 is arranged in the through hole 111, the floating member 11 is provided with a first groove 112 and a second groove 113, the first protrusion 102 is arranged in the first groove 112, and the second protrusion 121 is arranged in the second groove 113. The first mounting plate 10 is provided with a first protrusion 102, the first mounting seat 12 is provided with a second protrusion 121, and the floating member 11 is provided with a first groove 112 and a second groove 113. The first protrusion 102 is provided in the first groove 112, and the second protrusion 121 is provided in the second groove 113, which can prevent relative rotation between the first mounting seat 12 and the floating member 11 and between the floating member 11 and the first mounting plate 10, thereby increasing the reliability of the connection, thereby reducing the relative movement between the first mounting seat 12 and the first mounting plate 10 caused by battery replacement and vehicle movement, thereby reducing the damage to components and extending the service life of the joint assembly.

[0041] like Figure 2 and Figure 4 As shown, the first valve core 213 and the second valve core 214 are connected by welding. In this embodiment, welding can be achieved by using processes such as plastic stir friction welding or laser welding. After the first valve core 213 and the second valve core 214 are welded, the internal structure has a connecting cavity 218 connected to the first joint 1. The first valve core 213 and the second valve core 214 are welded together, which not only reduces the difficulty of the injection molding process, but also ensures the sealing reliability of the valve core through welding.

[0042] like Figures 2 to 4 As shown, the second mounting seat 21 is located on the first side facing the first connector 1, and the second piping 22 is located on the second side away from the first connector 1. The second mounting seat 21 and the second piping 22 are located on different sides of the second mounting plate 20. This not only facilitates the mating of the second mounting seat 21 with the first connector 1, allowing the first valve core 213 and the second valve core 214 to communicate with the first connector 1, but also facilitates the arrangement of the second connector 2 by being located on the second side away from the first connector 1, thereby facilitating the mating installation of the first connector 1 and the second connector 2. This also reduces the circumferential space occupied and the overall size of the battery pack. The first valve core 213 and the second valve core 214 are located along the assembly direction of the first connector 1 and the second connector 2, while the second piping 22 is located perpendicular to the assembly direction of the first connector 1 and the second connector 2. This saves volume in the battery pack and facilitates assembly.

[0043] The second mounting seat 21 includes a main body (unnumbered), and a receiving cavity 215 is provided between the first valve core 213 and the main body. The first mounting seat 12 is accommodated in the receiving cavity 215. During the matching assembly, the assembly of the first connector 1 is facilitated. The first mounting seat 12 is accommodated in the receiving cavity 215, which not only prevents the first mounting seat 12 from being damaged during use, but also reduces the space occupied by the battery pack in the assembly direction, thereby reducing the overall size of the battery pack.

[0044] like Figures 2 to 4 As shown, the main body is provided with an opening 216 arranged in a direction parallel to the axis L of the first valve core 213. The main body is located on one side of the second mounting plate 20 and divides the second mounting plate 20 into an inner side and an outer side. The inner side is the receiving cavity 215, and the outer side is the portion outside the receiving cavity 215. The opening 216 is in communication with the receiving cavity 215 and / or the opening 216 is in communication with the portion outside the receiving cavity 215, which prevents foreign matter or water accumulation in the receiving cavity 215 from affecting the use of the connector assembly. The design of the opening 216 facilitates the discharge of foreign matter or water accumulation, reduces damage to the connector assembly, and extends the service life of the battery pack. There are two first valve cores 213, and the main body includes a connecting portion 211 and a sidewall 212. The connecting portion 211 is located between the two first valve cores 213, and an opening 216 is provided on the connecting portion 211. The opening 216 is provided on the connecting portion 211 to prevent damage to the joint assembly caused by the accumulation of foreign matter or accumulated water, while not affecting the structural strength of the main body and increasing structural stability. In this embodiment, the number of openings 216 is four, and the openings 216 are symmetrically arranged along the axis connecting the second valve cores 214 and symmetrically arranged along a line perpendicular to the axis connecting the second valve cores 214. This not only effectively discharges foreign matter or accumulated water from the receiving cavity 215, but also provides good structural strength by preventing uneven stress on the main body.

[0045] Reference Figure 3 The receiving cavity 215 is provided with a plurality of reinforcing ribs 217 connected to the first valve core 213. In this embodiment, the height of the reinforcing ribs 217 does not exceed the side wall 212, and the height gradually decreases from the first valve core 213 outward. The plurality of reinforcing ribs 217 are evenly distributed along the circumference of the first valve core 213. In this embodiment, each first valve core 213 has six reinforcing ribs 217 evenly distributed along the circumference. The reinforcing ribs 217 provided in the receiving cavity 215 can improve the structural strength of the main body. The reinforcing ribs 217 evenly distributed along the circumference of the first valve core 213 can increase the stability of the structure and prevent damage to the main body due to uneven force.

[0046] In a second aspect, the cooling system of the present invention includes the joint assembly of the first aspect. The cooling system of this technical solution includes the joint assembly of any technical solution of the present invention, and thus has all the technical effects of the joint assembly of any technical solution of the present invention.

[0047] In the third aspect, the electrical equipment of the present invention includes the cooling system of the second aspect. The electrical equipment of this technical solution includes the cooling system of any technical solution of the present invention, and thus has all the technical effects of the cooling system of any technical solution of the present invention.

[0048] It should be noted that the above preferred embodiments are only used to illustrate the principles of the present invention and are not intended to limit the scope of protection of the present invention. Without departing from the principles of the present invention, those skilled in the art may adjust the above configuration so that the present invention can be applied to more specific application scenarios.

[0049] Of course, the above-mentioned replaceable implementations, as well as the replaceable implementations and the preferred implementations, can be used in a cross-functional manner to combine new implementations to suit more specific application scenarios.

[0050] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.

Claims

1. A joint assembly, characterized in that: include: The first joint includes a first mounting plate, a floating member connected to the first mounting plate, a first mounting seat connected to the floating member, and a first pipe connected to the first mounting seat; a second joint connected to the first joint, the second joint comprising a second mounting plate, a second mounting seat connected to the second mounting plate, and a second pipe connected to the second mounting seat; The second mounting plate, the second mounting seat and the second pipe are integrally formed, the second mounting seat includes a first valve core that cooperates with the first joint, and the second joint also includes a second valve core connected to the first valve core.

2. The joint assembly according to claim 1, wherein: The first valve core and the second valve core are connected by welding. After the first valve core and the second valve core are welded, a communication cavity communicating with the first joint is formed inside the first valve core.

3. The joint assembly according to claim 1, wherein: The second mounting seat is arranged on a first side facing the first joint, and the second pipe is arranged on a second side away from the first joint.

4. The joint assembly according to claim 3, wherein: The second mounting seat includes a main body, a receiving cavity is provided between the first valve core and the main body, and the first mounting seat is accommodated in the receiving cavity.

5. The joint assembly according to claim 4, wherein: The main body is provided with an opening arranged along an axial direction parallel to the first valve core, and the opening is communicated with the accommodating cavity.

6. The joint assembly according to claim 5, wherein: There are two first valve cores, and the main body includes a connecting portion and a side wall. The connecting portion is provided between the two first valve cores, and the opening is provided in the connecting portion.

7. The joint assembly according to claim 4, wherein: A plurality of reinforcing ribs connected to the first valve core are provided in the receiving cavity, and the plurality of reinforcing ribs are evenly distributed along the circumference of the first valve core.

8. The joint assembly according to claim 1, wherein: The first mounting plate is provided with a first convex portion facing the floating member, the first mounting seat is provided with a second convex portion facing the floating member, the floating member is provided with a first groove and a second groove, the first convex portion is provided in the first groove, and the second convex portion is provided in the second groove.

9. A cooling system, characterized in that: The invention comprises a joint assembly according to any one of claims 1 to 8.

10. An electrical device, characterized in that: Comprising the cooling system of claim 9.