Hand-held testing fixture for battery box of new energy automobile

By designing a handheld inspection tool for new energy vehicle battery boxes, which adopts a gun-shaped structure and remote control, the problems of large size and difficult remote control of existing inspection tools are solved, and convenient carrying and efficient inspection are achieved.

CN223389200UActive Publication Date: 2025-09-26MENGXIA NEW ENERGY VEHICLE MATERIALS (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202422720803.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-26
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing new energy vehicle battery box inspection bodies are large and inconvenient to carry. The inspection head and the detector are connected by lines, which is not convenient for remote control, affecting the inspection efficiency.

Method used

A handheld inspection tool for new energy vehicle battery boxes is designed. The tool adopts an inspection compartment shell, a power compartment shell, and a handheld handle to construct a gun-shaped structure. It integrates a control chip and a heat dissipation component, supports remote control and heat dissipation, and transmits inspection data through a signal transmitter.

Benefits of technology

It realizes convenient carrying and efficient detection, improves the convenience and stability of detection, supports remote control and detection data transmission without distance restrictions, and improves detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy automobile battery box hand-held detection tool comprising a detection chamber housing, two ends of the detection chamber housing are respectively fixedly connected with a power supply chamber housing and a detection head, the detection chamber housing is communicated with the power supply chamber housing, the bottom of the power supply chamber housing is fixedly connected with a hand-held handle, and the hand-held handle is fixedly connected with the detection head. The bottom of the handheld handle is fixedly connected with a bottom plate, a detection integrated part is arranged in the detection bin shell, a power supply part is arranged in the power supply bin shell, and a heat dissipation assembly is arranged on one side of the power supply part and located in the power supply bin shell. According to the utility model, the detection cabin housing, the power supply cabin housing, the hand-held handle and the detection head form the gun-shaped hand-held detection tool, so that the hand-held detection tool for the battery box can be conveniently carried by detection personnel, and the hand-held detection tool for the battery box is small in overall specification and convenient to store; therefore, the convenience of the hand-held detection tool for the battery box in the detection work of the battery box of the new energy automobile is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicle testing equipment, in particular to a handheld testing tool for a new energy vehicle battery box. Background Art

[0002] New energy vehicle testing equipment refers to specialized equipment used to test and evaluate the performance and safety of new energy vehicles. In the rapidly developing new energy vehicle industry, ensuring product quality and safety is particularly important. Battery box testing using battery box inspection fixtures can detect potential problems early, reduce safety hazards, and improve the overall reliability of new energy vehicles.

[0003] Existing new energy vehicle battery box inspection tools usually consist of a detection head and a detector. The overall specifications are large, which makes it inconvenient to transport and carry. At the same time, the detection head and the detector are connected by a line, which is not convenient for remote control and inspection. To facilitate the inspection process, we propose a handheld inspection tool for new energy vehicle battery boxes. Utility Model Content

[0004] The purpose of the present utility model is to provide a handheld inspection tool for a new energy vehicle battery box to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned objectives, the present utility model provides the following technical solutions: a handheld inspection tool for a new energy vehicle battery box, comprising an inspection compartment shell, wherein the two ends of the inspection compartment shell are fixedly connected to a power compartment shell and an inspection head respectively, the inspection compartment shell is communicated with the power compartment shell, the bottom of the power compartment shell is fixedly connected to a handheld handle, the bottom of the handheld handle is fixedly connected to a base plate, a detection integrated component is arranged inside the inspection compartment shell, a power supply component is arranged inside the power compartment shell, and a heat dissipation component is arranged on one side of the power supply component and located inside the power compartment shell.

[0006] As a further preferred embodiment of the present technical solution, the detection integrated component includes an integrated board, which is arranged inside the detection chamber shell, and the control chip, signal transmission chip, leakage protector and magnetic retainer are integrated inside the integrated board, and a connecting mounting block is fixedly installed between the integrated board and the detection head.

[0007] As a further preferred embodiment of the present technical solution, the power supply unit includes a battery mounting bracket, the battery mounting bracket is fixedly connected between the inner walls of the power supply compartment shell, and a battery is fixedly installed on the top of the battery mounting bracket.

[0008] As a further preferred embodiment of the present technical solution, the heat dissipation assembly includes a mounting plate, which is fixedly connected between the inner walls of the power supply compartment shell, a cooling fan is rotatably connected to one side of the mounting plate, and a cooling motor is fixedly installed on the other end of the mounting plate, and the output end of the cooling motor is fixedly connected to the cooling fan.

[0009] As a further preferred embodiment of the present technical solution, a signal transmitter is fixedly mounted on the outer side of the detection chamber shell, and one end of the signal transmitter extends to the interior of the detection chamber shell and is electrically connected to the integrated board.

[0010] As a further preferred embodiment of the present technical solution, a heat dissipation hole is provided on the outer side of the power supply compartment shell, and the heat dissipation hole is communicated with the power supply compartment shell.

[0011] As a further preferred embodiment of the present technical solution, an anti-slip pad is fixedly connected to the outer side of the hand-held handle, and a manual button is fixedly installed on one side of the hand-held handle.

[0012] The utility model provides a handheld inspection tool for new energy vehicle battery boxes, which has the following beneficial effects:

[0013] (1) The utility model constructs a gun-shaped handheld inspection tool through the inspection chamber shell, the power supply chamber shell, the handheld handle and the inspection head, which is convenient for the inspection personnel to carry the battery box handheld inspection tool. At the same time, the overall specifications are small and convenient for storage, thereby improving the convenience of the battery box handheld inspection tool in the inspection of new energy vehicle battery boxes.

[0014] (2) The present invention dissipates heat from the detection compartment housing and the power compartment housing through a heat dissipation component, which can quickly dissipate the heat inside the handheld inspection tool, ensure the normal operation of its internal components, and further improve the stability of the handheld inspection tool during use.

[0015] (2) The utility model can remotely control the handheld inspection tool through computers, mobile phones and other terminal devices, and transmit the detection data to computers, mobile phones and other terminal devices through signal transmitters, so that the staff can accurately grasp the status of the new energy vehicle battery box, so as to quickly adjust and optimize it. At the same time, the handheld inspection tool only needs the Internet and is not restricted by distance. The main power can be turned on and off with one button, which is convenient and efficient, greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of a half-section structure of the present utility model;

[0018] Figure 3 This is a schematic diagram of the heat dissipation component structure of the present utility model;

[0019] Figure 4 This is a schematic diagram of the integrated board structure of the utility model;

[0020] In the figure: 1. Detection compartment housing; 2. Power compartment housing; 3. Handle; 4. Anti-slip pad; 5. Detection head; 6. Connection mounting block; 7. Integrated board; 8. Control chip; 9. Signal transmission chip; 10. Leakage protector; 11. Magnetic retainer; 12. Signal transmitter; 13. Battery mounting bracket; 14. Battery; 15. Mounting plate; 16. Cooling fan; 17. Cooling motor; 18. Bottom plate; 19. Manual button; 20. Cooling hole. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0022] The utility model provides a technical solution: Figures 1-4 As shown, in this embodiment, a handheld inspection tool for a new energy vehicle battery box includes an inspection compartment shell 1, and the two ends of the inspection compartment shell 1 are fixedly connected to a power compartment shell 2 and a detection head 5 respectively. The inspection compartment shell 1 is communicated with the power compartment shell 2, and the bottom of the power compartment shell 2 is fixedly connected to a handheld handle 3, and the bottom of the handheld handle 3 is fixedly connected to a bottom plate 18. A detection integrated component is provided inside the inspection compartment shell 1, and a power component is provided inside the power compartment shell 2. A heat dissipation component is provided on one side of the power component and inside the power compartment shell 2. The detection integrated component includes an integrated board 7, which is provided inside the inspection compartment shell 1, and the control chip 8 and the signal transmission chip 8 are integrated inside the integrated board 7. The plate 9, the leakage protector 10 and the magnetic retainer 11, the connecting mounting block 6 is fixedly installed between the integrated board 7 and the detection head 5, the power supply component includes a battery mounting bracket 13, the battery mounting bracket 13 is fixedly connected between the inner walls of the power supply compartment shell 2, and the top of the battery mounting bracket 13 is fixedly installed with a battery 14. The outside of the detection compartment shell 1 is fixedly installed with a signal transmitter 12, one end of the signal transmitter 12 extends to the inside of the detection compartment shell 1 and is electrically connected to the integrated board 7, the outside of the power supply compartment shell 2 is provided with a heat dissipation hole 20, the heat dissipation hole 20 is communicated with the power supply compartment shell 2, the outside of the hand-held handle 3 is fixedly connected with an anti-slip pad 4, and one side of the hand-held handle 3 is fixedly installed with a manual button 19.

[0023] When using the handheld inspection tool to inspect the battery box of a new energy vehicle, first insert the inspection head 5 along the charging port of the new energy vehicle battery box, then use the manual button 19 or an external computer, mobile phone or other terminal device for remote control, collect the inspection information through the inspection head 5 and transmit it remotely to the remote terminal through the signal transmitter 12, so that the inspection personnel can clearly understand the inspection status of the new energy vehicle battery box and complete the inspection work. During the inspection process, the heat dissipation component is used to dissipate heat to the components inside the handheld inspection tool, which can effectively prevent overheating of parts and increase the service life of the handheld inspection tool for the battery box of the new energy vehicle.

[0024] like Figures 1-4 As shown, the heat dissipation assembly includes a mounting plate 15, which is fixedly connected between the inner walls of the power supply compartment shell 2. A cooling fan 16 is rotatably connected to one side of the mounting plate 15, and a heat dissipation motor 17 is fixedly installed at the other end of the mounting plate 15. The output end of the heat dissipation motor 17 is fixedly connected to the cooling fan 16.

[0025] The cooling fan 16 is driven by the cooling motor 17 to rotate continuously, so that air can circulate and dissipate heat to the parts inside the handheld inspection tool for the new energy vehicle battery box, thereby improving the stability of the handheld inspection tool for the new energy vehicle battery box during use.

[0026] The present utility model provides a handheld inspection tool for a new energy vehicle battery box. The specific working principle is as follows: when using the handheld inspection tool to inspect the battery box of a new energy vehicle, first insert the inspection head 5 along the charging port of the battery box of the new energy vehicle, and then use the manual button 19 or an external computer, mobile phone or other terminal device for remote control. The inspection head 5 collects the inspection information and transmits it remotely to the remote terminal through the signal transmitter 12, so that the inspection personnel can clearly understand the inspection status of the battery box of the new energy vehicle and complete the inspection work. During the inspection process, the heat dissipation motor 17 drives the cooling fan 16 to rotate continuously, so that air circulates and dissipates heat to the parts inside the handheld inspection tool for the battery box of the new energy vehicle.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A handheld inspection tool for a new energy vehicle battery box, comprising an inspection chamber housing (1), characterized in that: The two ends of the detection chamber housing (1) are respectively fixedly connected to the power supply chamber housing (2) and the detection head (5); the detection chamber housing (1) is communicated with the power supply chamber housing (2); the bottom of the power supply chamber housing (2) is fixedly connected to a hand-held handle (3); the bottom of the hand-held handle (3) is fixedly connected to a base plate (18); a detection integrated component is provided inside the detection chamber housing (1); a power supply component is provided inside the power supply chamber housing (2); and a heat dissipation component is provided on one side of the power supply component and located inside the power supply chamber housing (2).

2. A handheld inspection tool for a new energy vehicle battery box according to claim 1, characterized in that: The detection integrated component comprises an integrated board (7), the integrated board (7) being arranged inside the detection chamber housing (1), the integrated board (7) having integrated therein a control chip (8), a signal transmission chip (9), a leakage protector (10) and a magnetic retainer (11), and a connection mounting block (6) being fixedly mounted between the integrated board (7) and the detection head (5).

3. A handheld inspection tool for a new energy vehicle battery box according to claim 1, characterized in that: The power supply unit comprises a battery mounting frame (13), the battery mounting frame (13) is fixedly connected between the inner walls of the power supply compartment housing (2), and a storage battery (14) is fixedly mounted on the top of the battery mounting frame (13).

4. A handheld inspection tool for a new energy vehicle battery box according to claim 1, characterized in that: The heat dissipation assembly includes a mounting plate (15), the mounting plate (15) is fixedly connected between the inner walls of the power supply compartment housing (2), one side of the mounting plate (15) is rotatably connected to a heat dissipation fan (16), and the other end of the mounting plate (15) is fixedly mounted with a heat dissipation motor (17), and the output end of the heat dissipation motor (17) is fixedly connected to the heat dissipation fan (16).

5. A handheld inspection tool for a new energy vehicle battery box according to claim 1, characterized in that: A signal transmitter (12) is fixedly mounted on the outside of the detection chamber housing (1), and one end of the signal transmitter (12) extends into the interior of the detection chamber housing (1) and is electrically connected to the integrated board (7).

6. A handheld inspection tool for a new energy vehicle battery box according to claim 1, characterized in that: A heat dissipation hole (20) is provided on the outer side of the power supply compartment housing (2), and the heat dissipation hole (20) is communicated with the power supply compartment housing (2).

7. A handheld inspection tool for a new energy vehicle battery box according to claim 1, characterized in that: The outer side of the hand-held handle (3) is fixedly connected to an anti-slip pad (4), and one side of the hand-held handle (3) is fixedly mounted with a manual button (19).