Wiring harness waterproofness detection test box

By introducing an upper spray plate, a lower spray plate, spray holes and a water pump into the wiring harness waterproofness test chamber, the problem of incomplete joint spraying is solved, high-precision testing and water resource recycling are achieved, and testing efficiency and environmental protection are improved.

CN223389360UActive Publication Date: 2025-09-26CHUZHOU NUOXIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202423007284.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-09-26
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing wiring harness waterproofness testing devices are unable to effectively spray all surfaces of the connector, resulting in detection errors, and are unable to recycle and reuse water resources, which is not energy-saving and environmentally friendly.

Method used

A wiring harness waterproofness testing box is designed, which includes an upper spray plate, a lower spray plate, spray holes, a water pump and a lifting pipe. Water is pumped into the spray plate through the lifting pipe and sprayed from the spray holes to ensure that the joints are sprayed in all directions and realize water recycling.

Benefits of technology

It realizes all-round spray detection of wiring harness connectors, improves detection accuracy, and has the function of water recycling, which meets the requirements of energy conservation and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire harness detection, and discloses a wire harness waterproofness detection test box, which comprises an upper box body and a lower box body, and two sides of the upper box body and two sides of the lower box body are provided with threading ports; an upper spraying plate and a lower spraying plate are arranged in the upper box body and the lower box body respectively, the upper spraying plate and the upper box body are fixedly connected through a fixing rod, the lower spraying plate and the lower box body are fixedly connected through a fixing rod, and a plurality of evenly-distributed spraying holes are formed in the inner side wall of the upper spraying plate and the inner side wall of the lower spraying plate. A lift pump is fixedly arranged in the lower box body, and a lift pipe connected with the upper spraying plate and the lower spraying plate is fixedly arranged at the output end of the lift pump. According to the utility model, a comprehensive spraying test can be carried out on the connector of the wire harness, so that the connector of the wire harness can be subjected to an accurate waterproof test, the water source recycling function is realized, the energy-saving and environment-friendly requirements are met, and in addition, the whole test process is convenient to operate and high in detection efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness detection, in particular to a wire harness waterproofness detection test box. Background Art

[0002] The wiring harness is an essential part for signal transmission of electrical equipment. It is generally composed of connectors and wires. Since the wires are made of rubber, their waterproofness is relatively stable. However, connectors are needed to connect the two wiring harnesses. Since there is a gap between the connectors of the two wiring harnesses, their sealing performance needs to be tested to ensure better waterproofness.

[0003] Existing testing methods for wiring harness waterproofness generally use a test chamber. After the two wiring harness connectors are plugged in, they are placed inside the test chamber. Water is then sprayed on the two connector ends to determine waterproofness based on whether the wiring harness is short-circuited. If the two wiring harnesses are short-circuited, the closed circuit of the wiring harness stops working. However, in actual testing, it was found that the spraying water can only spray the surfaces of the two connectors, and the two sides and bottom surfaces of the two connectors cannot be effectively sprayed with water, which can lead to errors in the waterproofness test of the wiring harness connectors. Moreover, common test chambers cannot recycle and reuse the water after testing, which is not energy-saving and environmentally friendly. To this end, a test chamber for wiring harness waterproofness testing is proposed. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised by the background technology in the prior art, and to propose a wire harness waterproofness detection test box.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A wiring harness waterproofness detection test box comprises an upper box body and a lower box body, both sides of the upper box body and both sides of the lower box body are provided with threading holes, and both sides of the upper box body and both sides of the lower box body are provided with lifting mechanisms; the interior of the upper box body and the interior of the lower box body are respectively provided with an upper spray plate and a lower spray plate, the upper spray plate and the upper box body, as well as the lower spray plate and the lower box body are fixedly connected by fixing rods, the upper spray plate and the lower spray plate both adopt a hollow structure, and the inner side walls of the upper spray plate and the lower spray plate are provided with a plurality of evenly distributed spray holes, a water lifting pump is fixedly provided inside the lower box body, and the output end of the water lifting pump is fixedly provided with a lifting pipe connected to the upper spray plate and the lower spray plate.

[0007] Preferably, rubber protective pads are fixedly provided inside the two threading openings, and a wiring harness is passed through the inside of the rubber protective pads. The connectors of the two wiring harnesses are plugged into each other and form a closed loop with the external powered equipment.

[0008] Preferably, the upper spray plate and the lower spray plate are respectively located on the upper and lower sides of the two wiring harness connectors, and both the upper spray plate and the lower spray plate are arc-shaped plates.

[0009] Preferably, the lifting mechanism includes an electric push rod, and the side walls of the upper box body and the side walls of the lower box body are fixedly provided with mounting seats, and the electric push rod is fixedly installed between the two mounting seats.

[0010] Preferably, a transparent glass observation window is fixedly embedded on the top of the upper box body.

[0011] Preferably, the lifting pipe is a PVC hose, and the lifting pipe has two branch pipes.

[0012] Compared with the existing technology, the utility model provides a wiring harness waterproofness detection test box, which has the following beneficial effects:

[0013] 1. The wiring harness waterproof test box is equipped with an upper spray plate, a lower spray plate, a spray hole, a water pump and a lifting pipe. When the lifting pump is turned on, the water inside the lower box body can be sucked into the lifting pipe, and then discharged into the interior of the upper spray plate and the interior of the lower spray plate respectively. Then it is sprayed out through multiple spray holes and sprayed around the two wiring connectors, so that both connectors can be fully sprayed. If the two wiring harnesses are short-circuited, the closed loop of the wiring harness stops working. At this time, it means that the waterproofness of the connectors of the two wiring harnesses is not good. On the contrary, it means that the waterproofness of the connectors of the two wiring harnesses is good, thereby improving the detection accuracy of the wiring harness waterproofness. The water after spraying will be automatically collected in the interior of the lower box body, thereby realizing the recycling of water.

[0014] 2. The wiring harness waterproofness test box controls the electric push rod set between the upper box and the lower box to extend and push the upper box upward, so that the upper box and the lower box are separated. At this time, the two connected wiring harnesses can be placed in the threading port and the upper and lower spray plates, making it easier for the test personnel to complete the test operation.

[0015] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model can perform a comprehensive spray test on the connectors of the wiring harness, so that the connectors of the wiring harness can be accurately tested for waterproofness. At the same time, it has the function of recycling water sources, which meets the requirements of energy conservation and environmental protection. In addition, the entire test operation is convenient and the detection efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional diagram of a test box for detecting the waterproofness of a wiring harness proposed in the present utility model;

[0017] Figure 2 for Figure 1Cross-sectional view of the upper and lower boxes;

[0018] Figure 3 for Figure 2 Side view of the upper and lower spray plates.

[0019] In the figure: 1. Upper box body; 2. Lower box body; 3. Wire threading port; 4. Upper spray plate; 5. Lower spray plate; 6. Fixing rod; 7. Spray hole; 8. Water pump; 9. Lifting pipe; 10. Rubber protective pad; 11. Wiring harness; 12. Electric push rod; 13. Electric push rod; 14. Transparent glass observation window. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0022] Reference Figure 1-2 A wiring harness waterproofness test box includes an upper box body 1 and a lower box body 2. Both sides of the upper box body 1 and the lower box body 2 are provided with threading holes 3. The inside of the two threading holes 3 are fixed with rubber protective pads 10, and the inside of the rubber protective pads 10 is provided with a wiring harness 11. The rubber protective pads 10 can prevent the upper box body 1 and the lower box body 2 from squeezing and damaging the wiring harness 11. The connectors of the two wiring harnesses 11 are plugged into each other and form a closed loop with the external power-on equipment. A lifting mechanism is provided between the two sides of the upper box body 1 and the two sides of the lower box body 2. The lifting mechanism It includes an electric push rod 12, and the side walls of the upper box body 1 and the side walls of the lower box body 2 are fixedly provided with mounting seats 13. The electric push rod 12 is fixedly installed between the two mounting seats 13. The electric push rod 12 is controlled to extend. The electric push rod 12 can push the upper box body 1 upward to separate the upper box body 1 from the lower box body 2, so that the test personnel can plug and place the wiring harness 11 between the upper box body 1 and the lower box body 2 or take it out. A transparent glass observation window 14 is fixedly embedded on the top of the upper box body 1, and the test process inside the upper box body 1 and the lower box body 2 can be observed through the transparent glass observation window 14.

[0023] Reference Figure 2-3, an upper spray plate 4 and a lower spray plate 5 are respectively provided inside the upper box body 1 and inside the lower box body 2. The upper spray plate 4 and the upper box body 1 as well as the lower spray plate 5 and the lower box body 2 are fixedly connected by a fixing rod 6. The upper spray plate 4 and the lower spray plate 5 both adopt a hollow structure, and the inner side wall of the upper spray plate 4 and the inner side wall of the lower spray plate 5 are provided with a plurality of evenly distributed spray holes 7. A water pump 8 is fixedly provided inside the lower box body 2. At the same time, water is stored inside the lower box body 2. The output end of the water pump 8 is fixedly provided with a lifting pipe 9 connected to the upper spray plate 4 and the lower spray plate 5. The lifting pipe 9 adopts a PVC hose, and the lifting pipe 9 adopts two divided Branch pipes, the two branch pipes are fixedly connected to the side walls of the upper spray plate 4 and the lower spray plate 5 respectively. The upper spray plate 4 and the lower spray plate 5 are respectively located on the upper and lower sides of the two wiring harness 11 connectors, and the upper spray plate 4 and the lower spray plate 5 are both arc-shaped plates, so that the upper spray plate 4 and the lower spray plate 5 can wrap the wiring harness 11. The water pump can suck the water inside the lower box into the interior of the lifting pipe, and then discharge it into the interior of the upper spray plate and the interior of the lower spray plate respectively, and then spray it out through multiple spray holes and spray around the two wiring connectors, so that both connectors can be fully sprayed, thereby improving the detection accuracy of the wiring harness waterproofness.

[0024] In the present invention, during the test: first control the electric push rod 12 to work, the electric push rod 12 extends to push the upper box body 1 upward, so that the upper box body 1 is separated from the lower box body 2, and then the wiring harness 11 is plugged and placed inside the threading port 3 between the upper box body 1 and the lower box body 2, and at the same time, the connectors of the two wiring harnesses 11 are plugged and matched and located between the upper spray plate 4 and the lower spray plate 5, and then the electric push rod 12 is controlled to retract, so that the upper box body 1 is buckled on the top of the lower box body 2, and at the same time, the upper spray plate 4 and the lower spray plate 5 are spliced ​​and the connectors of the two wiring harnesses 11 are wrapped, and then the lifting pump 8 is turned on to work, and the water pump 8 can suck the water inside the lower box body 2 into the lifting pipe 9 , and then discharged into the interior of the upper spray plate 4 and the interior of the lower spray plate 5 respectively, and then sprayed out through multiple spray holes 7 and sprayed around the joints of the two wiring harnesses 11, so that both joints can be fully sprayed. If a short circuit occurs in the two wiring harnesses 11, the closed circuit of the wiring harness stops working (for example, the warning light or alarm of the closed circuit stops working). At this time, it means that the waterproofness of the joints of the two wiring harnesses 11 is not good. On the contrary, it means that the waterproofness of the joints of the two wiring harnesses 11 is good, thereby improving the detection accuracy of the waterproofness of the wiring harness 11. The water after spraying will be automatically collected in the interior of the lower box 2, thereby realizing the recycling of water.

[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A test box for detecting the waterproofness of a wiring harness, comprising an upper box body (1) and a lower box body (2), characterized in that: Both sides of the upper box body (1) and both sides of the lower box body (2) are provided with threading openings (3), and both sides of the upper box body (1) and both sides of the lower box body (2) are provided with lifting mechanisms; An upper spray plate (4) and a lower spray plate (5) are respectively provided inside the upper box body (1) and inside the lower box body (2). The upper spray plate (4) and the upper box body (1), as well as the lower spray plate (5) and the lower box body (2), are fixedly connected via fixing rods (6). The upper spray plate (4) and the lower spray plate (5) both have hollow structures, and the inner side walls of the upper spray plate (4) and the lower spray plate (5) are both provided with a plurality of evenly distributed spray holes (7). A water pump (8) is fixedly provided inside the lower box body (2), and a lifting pipe (9) connected to the upper spray plate (4) and the lower spray plate (5) is fixedly provided at the output end of the water pump (8).

2. A wiring harness waterproofness test box according to claim 1, characterized in that: The insides of the two threading openings (3) are both fixedly provided with rubber protective pads (10), and a wiring harness (11) is passed through the inside of the rubber protective pads (10). The connectors of the two wiring harnesses (11) are plugged into each other and form a closed loop with external power-carrying equipment.

3. A wiring harness waterproofness test box according to claim 2, characterized in that: The upper spray plate (4) and the lower spray plate (5) are respectively located on the upper and lower sides of the two wiring harness (11) connectors, and both the upper spray plate (4) and the lower spray plate (5) are arc-shaped plates.

4. A wiring harness waterproofness testing box according to claim 1, characterized in that: The lifting mechanism comprises an electric push rod (12), the side walls of the upper box body (1) and the side walls of the lower box body (2) are both fixedly provided with mounting seats (13), and the electric push rod (12) is fixedly installed between the two mounting seats (13).

5. A wiring harness waterproofness testing box according to claim 1, characterized in that: A transparent glass observation window (14) is fixedly embedded on the top of the upper box body (1).

6. A wiring harness waterproofness testing box according to claim 1, characterized in that: The lifting pipe (9) is a PVC hose, and the lifting pipe (9) has two branch pipes.