Paper conveyor with visual system
By installing top and bottom surface cleaning components and a CCD detector on the paper conveyor, the problem of inaccurate detection caused by paper not being cleaned before detection is solved, and accurate detection of paper appearance and quality improvement are achieved.
Patent Information
- Application Number
- CN202421895937.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The paper was not effectively cleaned before testing, causing the appearance tester to mistake good paper with dirt on it as defective, resulting in inaccurate testing and increased subsequent remedial work and costs.
Design a paper conveyor with a visual system, which includes a conveying mechanism, a cleaning component, and an appearance inspection component. The cleaning component includes top and bottom cleaning components, which use air nozzles to clean both sides of the paper. The appearance inspection component uses a CCD detector to accurately inspect both sides of the paper.
Double-sided cleaning ensures detection accuracy, reduces impurities and dirt on the paper surface, improves paper quality, and enhances the reliability and accuracy of the detection system.
Smart Images

Figure CN223389658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paper conveying, in particular to a paper conveyor with a visual system. Background Art
[0002] In the current paper inspection process, because the paper is not effectively cleaned before inspection, the appearance inspection instrument will mistake good paper with dirt attached as defective when inspecting the appearance of the paper.
[0003] However, this situation results in a large number of papers that are actually of good quality being mistakenly rejected, resulting in inaccurate paper detection. In addition, the mistaken rejection of good quality papers also increases the subsequent remedial work and costs. Utility Model Content
[0004] The utility model aims at the technical problems existing in the prior art and provides a paper conveyor with a visual system to solve the problem that the appearance inspection instrument mistakenly identifies good paper with dirt attached as defective when inspecting the appearance of the paper due to the failure to effectively clean the paper before inspection.
[0005] The utility model solves the above technical problems with the following technical solutions: a paper conveyor with a visual system, comprising:
[0006] frame;
[0007] A conveying mechanism for conveying paper, wherein the conveying mechanism is arranged on the frame;
[0008] A cleaning component, the cleaning component is used to clean both sides of the conveyed paper, wherein the cleaning component includes a first carrier plate, a second carrier plate, a top surface cleaning assembly, and a bottom surface cleaning assembly, the first carrier plate is fixed to one side of the frame, the second carrier plate is fixed to one side of the first carrier plate, the bottom surface cleaning assembly is arranged on one side of the first carrier plate, and the top surface cleaning assembly is arranged on one side of the second carrier plate;
[0009] The appearance detection component is arranged on one side of the cleaning component and is used to detect the appearance of both sides of the paper.
[0010] The beneficial effects of the utility model are:
[0011] 1) The device uses the top and bottom cleaning components to clean both the top and bottom surfaces of the paper before testing, thereby removing dirt from the outside of the paper to be tested in advance. This prevents the appearance tester from mistaking good paper with dirt as defective, ensuring the accuracy of the appearance test component in testing the paper's appearance.
[0012] 2) In addition, the impurities and dirt on the paper surface can be reduced by cleaning the components, while improving the quality of the paper.
[0013] On the basis of the above technical solution, the present invention can also be improved as follows.
[0014] Furthermore, the first supporting plate and the second supporting plate are in an L shape.
[0015] Furthermore, the bottom surface cleaning assembly includes an air pipe and multiple blowing nozzles. The air pipe is fixed on a supporting plate and connected to an external air pump. The multiple blowing nozzles are connected to the air pipe in sequence along the axial direction of the air pipe, and the blowing opening of the blowing nozzle faces upward.
[0016] The beneficial effect of adopting the above further solution is that an external air pump provides air flow into the air pipe 1, and the air flow is ejected upward from the blowing opening of the blowing nozzle 1, which can blow the bottom surface of the paper and thus clean the dirt attached to the bottom surface of the paper.
[0017] Furthermore, the top surface cleaning assembly includes an air pipe 2 and multiple air blowing nozzles 2. The air pipe 2 is fixed on a supporting plate 2 and connected to an external air pump. The multiple air blowing nozzles 2 are connected to the air pipe 2 in sequence along the axial direction of the air pipe 2, and the blowing opening of the air blowing nozzle 2 faces downward.
[0018] The beneficial effect of adopting the above further solution is that an external air pump provides air flow into the air pipe 2, and the air flow is ejected downward from the blowing opening of the blowing nozzle 2, which can blow the top surface of the paper and thus clean the dirt attached to the top surface of the paper.
[0019] Furthermore, the appearance detection component includes CCD detector 1, CCD detector 2, a fixing plate, and a frame. The frame is fixed on one side of the frame, the fixing plate is arranged in the frame, the CCD detector 1 is located above the fixing plate and is arranged on the frame, and the CCD detector 2 is located below the fixing plate and is arranged on the frame.
[0020] Furthermore, the fixing plate is made of transparent glass.
[0021] The beneficial effect of adopting the above-mentioned further scheme is that when the paper of the conveying mechanism passes between the first air blowing nozzle and the second air blowing nozzle and falls onto the fixed plate, since the fixed plate is transparent glass, at this time, a pair of CCD detectors can capture the image of the top surface of the paper, thereby realizing the appearance detection of the top surface of the paper, and the second CCD detector captures the image of the bottom surface of the paper through the fixed plate, thereby realizing the appearance detection of the bottom surface of the paper. The use of a transparent glass fixed plate combined with the configuration of the above-mentioned two CCD detectors can effectively realize accurate appearance detection of the top and bottom surfaces of the paper, thereby improving the reliability and detection accuracy of the detection system.
[0022] Furthermore, one side of the frame is rotatably connected to a roller via a rotating shaft, and the roller is located above the first supporting plate.
[0023] The beneficial effect of adopting the above further solution is that the paper exiting the conveying mechanism is supported by the rollers, which effectively prevents the airflow sprayed toward the top surface of the paper by the second blowing nozzle from causing the paper to fall to the ground.
[0024] Furthermore, the air pipe is rotatably connected to a plurality of rollers via a rotating shaft.
[0025] The beneficial effect of adopting the above-mentioned further solution is that by arranging a roller made of silicone on the air pipe 1, the roller can be effectively used to block direct contact between the paper and the blowing nozzle 2, thereby preventing the paper from moving upward due to the airflow when the blowing nozzle 1 sprays air toward the bottom surface of the paper and possibly colliding with the blowing nozzle 2. This can effectively prevent the blowing nozzle 2 from penetrating the paper, thereby protecting the integrity and stability of the paper. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the overall structure of the utility model from another perspective;
[0028] Figure 3 A three-dimensional diagram of the cleaning component of the present invention;
[0029] Figure 4 for Figure 1 A schematic diagram of the structure of the middle part A.
[0030] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0031] 100. Frame, 200. Cleaning components, 210. Carrying plate 1, 220. Carrying plate 2, 230. Bottom cleaning assembly, 231. Air pipe 1, 232. Air blowing nozzle 1, 240. Top cleaning assembly, 241. Air pipe 2, 242. Air blowing nozzle 2, 300. Appearance inspection components, 310. CCD detector 1, 320. CCD detector 2, 330. Frame, 340. Fixed plate, 400. Conveying mechanism, 500. Roller, 600. Roller. DETAILED DESCRIPTION
[0032] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0033] In the current paper inspection process, because the paper is not effectively cleaned before inspection, the appearance inspection instrument will mistake good paper with dirt attached as defective when inspecting the appearance of the paper.
[0034] However, this situation results in a large number of papers that are actually of good quality being mistakenly rejected, resulting in inaccurate paper detection. In addition, the mistaken rejection of good quality papers also increases the subsequent remedial work and cost. In response to this, the utility model proposed a paper conveyor with a visual system to solve the above problems.
[0035] The utility model provides the following preferred embodiments
[0036] like Figure 1-Figure 4 As shown, the paper conveyor with vision system includes:
[0037] Rack 100;
[0038] A conveying mechanism 400 for conveying paper, the conveying mechanism 400 being provided on the frame 100. The conveying mechanism 400 may be a conveying device commonly used in industrial production, including a conveyor belt. This is prior art and will not be described in detail herein.
[0039] The cleaning component 200 is used to clean both sides of the conveyed paper, wherein the cleaning component 200 includes a first carrier plate 210, a second carrier plate 220, a top surface cleaning assembly 240, and a bottom surface cleaning assembly 230. The first carrier plate 210 is fixed to one side of the frame 100, the second carrier plate 220 is fixed to one side of the first carrier plate 210, the bottom surface cleaning assembly 230 is provided on one side of the first carrier plate 210, and the top surface cleaning assembly 240 is provided on one side of the second carrier plate 220;
[0040] An appearance detection component 300 is provided on one side of the cleaning component 200 and is used to detect the appearance of both sides of the paper;
[0041] By using the top surface cleaning assembly 240 and the bottom surface cleaning assembly 230 to clean both the top and bottom surfaces of the paper before the paper is inspected, dirt on the outside of the paper to be inspected can be removed in advance, thus avoiding the situation where the appearance inspection instrument mistakenly identifies good paper with dirt as defective, thereby ensuring the accuracy of the appearance inspection assembly in inspecting the paper appearance;
[0042] The cleaning component 200 can reduce impurities and dirt on the surface of the paper, while improving the quality of the paper.
[0043] In this embodiment, Figure 1-Figure 4 As shown, the carrier plate 1 210 and the carrier plate 2 220 are in an L shape, and the bottom cleaning assembly 230 includes an air pipe 1 231 and a plurality of blowing nozzles 1 232. The air pipe 1 231 is fixed on the carrier plate 1 210 and connected to an external air pump. The plurality of blowing nozzles 1 232 are connected to the air pipe 1 231 in sequence along the axial direction of the air pipe 1 231, and the blowing opening of the blowing nozzle 1 232 faces upward, and an air flow is provided to the air pipe 1 231 through an external air pump, and the air flow is ejected upward from the blowing opening of the blowing nozzle 1 232, which can blow the bottom surface of the paper and thereby clean the dirt attached to the bottom surface of the paper.
[0044] In this embodiment, Figure 1-Figure 4 As shown, the top surface cleaning assembly 240 includes an air pipe 241 and a plurality of air blowing nozzles 242. The air pipe 241 is fixed on the carrier plate 220 and connected to the external air pump. The plurality of air blowing nozzles 242 are connected to the air pipe 241 in sequence along the axial direction of the air pipe 241. Moreover, the air blowing opening of the air blowing nozzle 242 faces downward, and an air flow is provided into the air pipe 241 through an external air pump. The air flow is ejected downward from the air blowing opening of the air blowing nozzle 242, which can blow the top surface of the paper and thereby clean the dirt attached to the top surface of the paper.
[0045] In this embodiment, Figure 1-Figure 4As shown, the appearance detection component 300 includes a CCD detector 1 310, a CCD detector 2 320, a fixing plate 340, and a frame 330. The frame 330 is fixed to one side of the frame 100. The fixing plate 340 is arranged in the frame 330. The CCD detector 1 310 is located above the fixing plate 340 and is arranged on the frame 330. The CCD detector 2 320 is located below the fixing plate 340 and is arranged on the frame 330. The fixing plate 340 is made of transparent glass. When the conveyor When the paper in the mechanism 400 passes between the first air blowing nozzle 232 and the second air blowing nozzle 242 and falls onto the fixed plate 340, since the fixed plate 340 is made of transparent glass, the first CCD detector 310 can capture an image of the top surface of the paper and compare it with the image of the normal top surface of the paper to achieve the appearance inspection of the top surface of the paper. Meanwhile, the second CCD detector 320 captures an image of the bottom surface of the paper through the fixed plate 340 and compares it with the image of the normal bottom surface of the paper to achieve the appearance inspection of the bottom surface of the paper.
[0046] In summary, the use of the transparent glass fixing plate 340 in combination with the above-mentioned two CCD detectors can effectively achieve accurate appearance detection of the top and bottom surfaces of the paper, thereby improving the reliability and detection accuracy of the detection system.
[0047] In this embodiment, Figure 1-Figure 4 As shown, one side of the frame 100 is also rotatably connected to a roller 500 via a rotating shaft, and the roller 500 is located above the supporting plate 210. The roller 500 supports the paper that exits the conveying mechanism 400, effectively avoiding the airflow sprayed toward the top surface of the paper by the blowing nozzle 2 242, which causes the paper to fall to the ground.
[0048] In this embodiment, Figure 1-Figure 4 As shown, the air pipe 1 231 is rotatably connected to a plurality of rollers 600 via a rotating shaft. By providing the rollers 600 made of silicone on the air pipe 1 231 , the rollers 600 can be effectively utilized to block direct contact between the paper and the air blowing nozzle 2 242 , thereby preventing the paper from moving upward due to the airflow when the air blowing nozzle 1 232 sprays air toward the bottom surface of the paper and possibly colliding with the air blowing nozzle 242 . This can effectively prevent the air blowing nozzle 242 from penetrating the paper, thereby protecting the integrity and stability of the paper.
[0049] The specific working process of this utility model is as follows:
[0050] (1) Clean the top surface of the paper
[0051] First, an external air pump provides air flow in the air pipe 241, and the air flow is ejected downward from the blowing opening of the blowing nozzle 242, which can blow the top surface of the paper and remove the dirt attached to the top surface of the paper.
[0052] (2) Clean the bottom of the paper
[0053] An external air pump provides air flow in the air pipe 231, and the air flow is ejected upward from the blowing opening of the blowing nozzle 232, which can blow the bottom surface of the paper and remove the dirt attached to the bottom surface of the paper.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. Paper conveyor with visual system, characterized by: include: frame; A conveying mechanism for conveying paper, wherein the conveying mechanism is arranged on the frame; A cleaning component, the cleaning component is used to clean both sides of the conveyed paper, wherein the cleaning component includes a first carrier plate, a second carrier plate, a top surface cleaning assembly, and a bottom surface cleaning assembly, the first carrier plate is fixed to one side of the frame, the second carrier plate is fixed to one side of the first carrier plate, the bottom surface cleaning assembly is arranged on one side of the first carrier plate, and the top surface cleaning assembly is arranged on one side of the second carrier plate; The appearance detection component is arranged on one side of the cleaning component and is used to detect the appearance of both sides of the paper.
2. The paper conveyor with a vision system according to claim 1, characterized in that: The first supporting plate and the second supporting plate are in an L shape.
3. The paper conveyor with a vision system according to claim 1, characterized in that: The bottom surface cleaning assembly includes an air pipe and multiple blowing nozzles. The air pipe is fixed on a supporting plate and connected to an external air pump. The multiple blowing nozzles are connected to the air pipe in sequence along the axial direction of the air pipe, and the blowing opening of the blowing nozzle faces upward.
4. The paper conveyor with a vision system according to claim 1, characterized in that: The top surface cleaning assembly includes an air pipe 2 and multiple air blowing nozzles 2. The air pipe 2 is fixed on a supporting plate 2 and connected to an external air pump. The multiple air blowing nozzles 2 are connected to the air pipe 2 in sequence along the axial direction of the air pipe 2, and the air openings of the air blowing nozzles 2 face downward.
5. The paper conveyor with a vision system according to claim 1, characterized in that: The appearance detection component includes CCD detector 1, CCD detector 2, a fixing plate, and a frame. The frame is fixed on one side of the frame, the fixing plate is arranged in the frame, the CCD detector 1 is located above the fixing plate and is arranged on the frame, and the CCD detector 2 is located below the fixing plate and is arranged on the frame.
6. The paper conveyor with a vision system according to claim 5, characterized in that: The fixing plate is made of transparent glass.
7. The paper conveyor with a vision system according to claim 1, characterized in that: One side of the frame is also rotatably connected to a roller via a rotating shaft, and the roller is located above the first bearing plate.
8. The paper conveyor with a vision system according to claim 3, characterized in that: The air pipe is rotatably connected to a plurality of rollers via a rotating shaft.