High-integration confluence cabinet with control and monitoring functions
By designing a highly integrated junction box, parallel control and monitoring of each cluster of high-voltage boxes in the energy storage system are achieved, solving the problem of lack of integration and monitoring functions in existing technologies and improving the safety and operational stability of the equipment.
Patent Information
- Application Number
- CN202421452304.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Existing confluence control cabinets lack high integration and precise control and monitoring functions in energy storage systems, and cannot meet the requirements of high energy-to-volume ratio and intelligence.
A highly integrated junction box was designed, which includes a cabinet frame, electrical installation panel, DC high-voltage main circuit, AC power distribution and monitoring circuit, battery compartment and UPS. It is equipped with cooling fans and multi-layer safety control, equipped with a monitoring screen, status indicator lights and control buttons to realize parallel and disconnection control of each cluster of high-voltage boxes, and provides all-round safety protection through lightning arresters.
It achieves high integration of the combiner cabinet, improves space utilization, ensures multi-layer safety control and real-time monitoring of the equipment, guarantees the continuous operation of the load, and provides all-round power safety.
Smart Images

Figure CN223390975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of energy storage supporting equipment, in particular to a highly integrated combiner cabinet with control and monitoring functions. Background Art
[0002] The convergence control cabinet is a device used in DC power distribution systems. It is mainly used to converge and distribute DC power, as well as to protect and control circuits. This equipment has the advantages of high efficiency, reliability, safety, and energy saving, and is widely used in power supply systems.
[0003] Existing return flow control cabinets have the following disadvantages when in use: As energy storage develops towards a high energy-to-volume ratio and intelligence, the return flow cabinet needs to be highly integrated and have precise control and monitoring functions. Most return flow cabinets on the market currently only merge batteries, and their control and monitoring functions are missing or imperfect. To this end, we propose a highly integrated return flow cabinet with control and monitoring functions. Utility Model Content
[0004] The main purpose of the present invention is to provide a highly integrated junction box with control and monitoring functions, which can connect the outputs of each cluster of high-voltage boxes in parallel and control the disconnection and closing before outputting them to the PCS, and control and monitor each circuit, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A highly integrated junction box with control and monitoring functions includes a cabinet frame and a cabinet door. The cabinet door is movably connected to the surface of the cabinet frame. Main beams are vertically arranged inside the cabinet frame, and cross beams are horizontally overlapped between the main beams. Electrical installation plates are horizontally overlapped between the cross beams. A DC high-voltage main circuit, an AC power distribution and monitoring circuit, a battery compartment and a UPS are sequentially arranged inside the cabinet frame. A cooling fan is installed on the top of the cabinet frame.
[0007] Furthermore, the DC high-voltage main circuit includes a DC circuit breaker, a lightning arrester, a DC fuse and a lightning protection fuse. The DC circuit breaker and the DC fuse are electrically connected to the lightning arrester and the lightning protection fuse. The DC high-voltage main circuit is a DC circuit in which the positive and negative poles of each cluster of high-voltage boxes are respectively converged, passed through the DC fuse, and then output to the positive and negative poles of the PCS through the DC circuit breaker. The lightning arrester and the lightning protection fuse play a role in lightning protection.
[0008] Furthermore, an air inlet is provided at the bottom of the cabinet frame, and an air outlet is provided at the exhaust end of the cooling fan; when the cooling fan is in operation, air is sucked in through the air inlet to remove heat inside the cabinet and discharged from the air outlet.
[0009] Furthermore, a mounting hole is opened inside the beam and a beam rivet nut is set inside the mounting hole, and a rivet nut is set on the side of the electrical installation plate; the beam is connected to the cabinet frame and the electrical installation plate through the mounting hole and the beam rivet nut.
[0010] Furthermore, a monitoring screen, a status indicator light and a control button are installed on the surface of the cabinet door; the operating status of the electrical equipment can be monitored by the monitoring screen and the status indicator light, and the control button can regulate the electrical operation.
[0011] Compared with the prior art, the present invention has the following beneficial effects: the cabinet frame is formed by bending and welding sheet metal, the cabinet frame and the cabinet door are connected by hinges and door locks, the cabinet frame is connected to the other three side panels by fasteners, and the main beams of the cabinet frame are connected by welding. During production and assembly, the internal electrical components can be installed first and then the side doors can be installed, which saves the reserved installation space and makes the overall volume of the junction cabinet smaller. The DC high-voltage main circuit, AC power distribution and monitoring circuit, battery compartment, UPS and cooling fan are arranged in sequence from bottom to top inside the junction cabinet. The reasonable and regular layout makes the space utilization higher and thus reduces the overall size of the junction cabinet. A monitoring screen, status indicator lights and control buttons are provided on the surface of the cabinet door. The monitoring screen can view the real-time operation data of the energy storage system, can operate the on and off of each circuit breaker of the energy storage system, and can view the charge and discharge data of the energy storage system. The status indicator lights include AC A \B\C phase status, and also includes the energy storage system operation, power supply, and fault status display. The control button includes manual closing and opening of the DC main circuit breaker, and also includes an emergency stop button when the DC main circuit breaker is in operation. The AC distribution circuit and monitoring circuit are AC input through the circuit breaker to load one, where load one includes A\B\C direction indicators, water cooling units, container lighting, fire protection components, etc. The AC input is also passed through the circuit breaker to the UPS and then to load two, where load two includes a control board, switch, etc. The AC distribution circuit and monitoring circuit are also equipped with batteries. When the AC power supply is cut off, the battery supplies power to load two through the UPS to ensure that load two will never be out of power, so that internal communication and control will never stop. At the same time, the overall equipment has multi-layer safety control functions. Each circuit is equipped with a circuit breaker for on and off, and a lightning arrester is also provided to provide all-round safety protection for power safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the external structure of a highly integrated combiner cabinet with control and monitoring functions according to the present invention.
[0013] Figure 2 This is a schematic diagram of the cabinet frame structure of a highly integrated combiner cabinet with control and monitoring functions in the utility model.
[0014] Figure 3This is a schematic diagram of the internal structure of a highly integrated combiner cabinet with control and monitoring functions according to the present invention.
[0015] Figure 4 This is a schematic diagram of the cabinet door surface structure of a highly integrated combiner cabinet with control and monitoring functions according to the present invention.
[0016] Figure 5 This is a schematic diagram of the DC high-voltage main circuit of a highly integrated combiner cabinet with control and monitoring functions in the utility model.
[0017] Figure 6 This is a topological diagram of the AC power distribution circuit and monitoring circuit of a highly integrated combiner cabinet with control and monitoring functions of the utility model.
[0018] In the figure: 101, cabinet frame; 102, cabinet door; 103, air inlet; 104, air outlet; 201, mounting hole; 202, crossbeam pressure rivet nut; 203, electrical installation plate; 204, crossbeam; 205, main beam; 206, pressure rivet nut; 301, DC high-voltage main circuit; 302, AC power distribution and monitoring circuit; 303, battery compartment and UPS; 304, cooling fan; 401, monitoring screen; 402, status indicator light; 403, control button; 501, DC circuit breaker; 502, lightning arrester; 503, DC fuse; 504, lightning protection fuse. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] like Figure 1-6 As shown, a highly integrated junction box with control and monitoring functions includes a cabinet frame 101 and a cabinet door 102. The cabinet door 102 is movably connected to the surface of the cabinet frame 101. Main beams 205 are vertically arranged inside the cabinet frame 101, and cross beams 204 are horizontally overlapped between the main beams 205. Electrical installation plates 203 are horizontally overlapped between the cross beams 204. A DC high-voltage main circuit 301, an AC power distribution and monitoring circuit 302, and a battery compartment and UPS 303 are sequentially arranged inside the cabinet frame 101. A cooling fan 304 is installed on the top of the cabinet frame 101.
[0021] The DC high-voltage main circuit 301 includes a DC circuit breaker 501, a lightning arrester 502, a DC fuse 503, and a lightning protection fuse 504. The DC circuit breaker 501 and the DC fuse 503 are electrically connected to the lightning arrester 502 and the lightning protection fuse 504. The DC high-voltage main circuit 301 is a system in which the positive and negative poles of each cluster of high-voltage boxes are respectively converged, passed through the DC fuse 503, and then output to the positive and negative poles of the PCS through the DC circuit breaker 501. The lightning arrester 502 and the lightning protection fuse 504 provide lightning protection.
[0022] Among them, an air inlet 103 is provided at the bottom of the cabinet frame 101, an air outlet 104 is provided at the exhaust end of the cooling fan 304, a mounting hole 201 is provided inside the beam 204, and a beam rivet nut 202 is provided inside the mounting hole 201, and a rivet nut 206 is provided on the side of the electrical installation plate 203; when the cooling fan 304 is running, the air flow is inhaled through the air inlet 103 to take away the heat inside the cabinet and discharged from the air outlet 104, and the beam 204 is docked with the cabinet frame 101 and the electrical installation plate 203 through the mounting hole 201 and the beam rivet nut 202.
[0023] The cabinet door 102 is provided with a monitoring screen 401 , a status indicator light 402 and a control button 403 . The operating status of the electrical equipment is monitored by the monitoring screen 401 and the status indicator light 402 , and the control button 403 can regulate the electrical operation.
[0024] It should be noted that the present invention is a highly integrated junction box with control and monitoring functions. When in use, the cabinet frame 101 is made of sheet metal by bending and welding. The cabinet frame 101 and the cabinet door 102 are connected by hinges and door locks. The cabinet frame 101 is connected to the other three side panels by fasteners. The main beams 205 of the cabinet frame 101 are connected by welding. During production and assembly, the internal electrical components can be installed first and then the side doors are installed. This saves the reserved installation space and makes the overall size of the junction box smaller. The DC high-voltage main circuit 301, AC power distribution and monitoring circuit 302, battery compartment and UPS 303 and cooling fan 304 are arranged in sequence from bottom to top inside the junction box. The reasonable and regular layout makes the space utilization higher and thus reduces the overall size of the junction box. The surface of the cabinet door 102 is provided with a monitoring screen 401, a status indicator light 402, and a control button 403. The monitoring screen 401 can view the real-time operation data of the energy storage system and can operate the on and off of each circuit breaker of the energy storage system. , the energy storage system charging and discharging data can be viewed. The status indicator light 402 includes the AC A\B\C phase status, and also includes the energy storage system operation, power supply, and fault status display. The control button 403 includes the manual closing and opening of the DC main circuit breaker, and also includes an emergency stop button when the DC main circuit breaker is running. The AC distribution circuit and the monitoring circuit are AC input through the circuit breaker to load one, where load one includes A\B\C direction indicators, water cooling units, container lighting, fire protection components, etc. The AC input is also passed through the circuit breaker to the UPS and then to load two, where load two includes a control board, switch, etc. The AC distribution circuit and the monitoring circuit are also equipped with batteries. When the AC power supply is cut off, the battery supplies power to load two through the UPS to ensure that load two will never be out of power, so that internal communication and control will never stop. At the same time, the entire equipment has multi-layer safety control functions. Each circuit is equipped with a circuit breaker for on and off, and a lightning arrester 502 is also provided to provide all-round safety protection for power safety.
[0025] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A highly integrated combiner cabinet with control and monitoring functions, comprising a cabinet frame (101), characterized in that: The cabinet frame (101) further comprises a cabinet door (102), the cabinet door (102) being movably connected to the surface of the cabinet frame (101), a main beam (205) being vertically arranged inside the cabinet frame (101), and cross beams (204) being horizontally overlapped between the main beams (205), and electrical installation boards (203) being horizontally overlapped between the cross beams (204), and a DC high-voltage main circuit (301), an AC power distribution and monitoring circuit (302), a battery compartment and a UPS (303) being sequentially arranged inside the cabinet frame (101), and A cooling fan (304) is installed on the top of the cabinet frame (101); the DC high-voltage main circuit (301) includes a DC circuit breaker (501), a lightning arrester (502), a DC fuse (503) and a lightning protection fuse (504); the DC circuit breaker (501) and the DC fuse (503) are electrically connected to the lightning arrester (502) and the lightning protection fuse (504); and a monitoring screen (401), a status indicator light (402) and a control button (403) are installed on the surface of the cabinet door (102).
2. The highly integrated combiner cabinet with control and monitoring functions according to claim 1, characterized in that: An air inlet (103) is provided at the bottom of the cabinet frame (101), and an air outlet (104) is provided at the exhaust end of the cooling fan (304).
3. The highly integrated combiner cabinet with control and monitoring functions according to claim 1, characterized in that: The crossbeam (204) is provided with a mounting hole (201) therein, and a crossbeam rivet nut (202) is provided inside the mounting hole (201), and a rivet nut (206) is provided on the side of the electrical appliance mounting plate (203).