Instant grain product extrusion device

Abstract

The utility model relates to a ready-to-eat grain product extrusion device, which is characterized in that when gelatinized grains need to be extruded and formed in the actual production and use process, the gelatinized grains can be firstly put into an extrusion mechanism through a feed port, and then the extrusion mechanism is operated to move the grains from the feed port to a discharge port; the grain is extruded into the required shape through the forming mold and discharged out of the forming mold, when the formed grain needs to be cut off, the cutting mechanism can be operated to cut off the grain, so that the required length and size are obtained, and when the cutting mechanism is used for operation, the grain is cut off through the cutting mechanism. The oil supply assembly conveys lubricating edible oil to all the oil outlets through the oil supply pipe, then the absorbing part absorbs the oil, and when the cutting mechanism passes through the oil penetrating holes, the oil on the absorbing part is smeared to the cutting mechanism through the oil penetrating holes, so that the cutting mechanism can better cut grains under the lubricating effect of the edible oil.

Description

Technical Field

[0001] The utility model relates to the technical field of instant cereal product extrusion, in particular to an instant cereal product extrusion device. Background Art

[0002] Puffed food is made from grains, beans, potatoes, vegetables, etc., and is processed into ready-to-eat food through puffing equipment. It comes in a wide variety of varieties, exquisite appearance, and rich nutrition.

[0003] In the production process of cereal products, in order to meet the processing requirements of ready-to-eat cereal products, it is necessary to extrude the gelatinized cereal raw materials and then cut the extruded cereals with cutting tools. Since the pasty starch cereals easily stick to the extrusion die and cutting blades, the subsequent cutting process quality is poor, affecting the shape of the formed cereal products and thus affecting subsequent processing. Utility Model Content

[0004] (1) Technical issues to be resolved

[0005] In order to solve the above-mentioned problems of the prior art, the utility model provides an instant cereal product extrusion device, which can cut the extruded cereals more conveniently and efficiently, so that the paste starch will not stick to the extrusion die and blades too much, thereby improving the cutting quality and making the cut and shaped cereals better for the next step of processing.

[0006] (2) Technical solution

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0008] A ready-to-eat cereal product extrusion device comprises an extrusion mechanism, a forming die, a cutting mechanism and an oiling mechanism, wherein one end of the extrusion mechanism is provided with a feed port, the other end of the extrusion mechanism is provided with a discharge port, the forming die is provided at the discharge port, the forming die is provided with a plurality of forming ports, the forming ports are communicated with the discharge port, the cutting mechanism is connected to the forming die and one side of the extrusion mechanism, the oiling mechanism is provided on the forming die and is movably connected to the cutting mechanism;

[0009] The oiling mechanism includes an oil supply assembly, an oil supply pipe and an absorber. A plurality of placement grooves adapted to the absorber are arranged around the forming mold. An absorber is arranged inside one of the placement grooves. A plurality of oil holes are provided on a side of the placement groove close to the cutting mechanism. The cutting mechanism is movably connected to the oil holes. The oil supply pipe is sleeved on the outside of the forming mold. A plurality of oil outlets are provided on the oil supply pipe. One of the oil outlets is connected to one of the absorbers. The oil supply assembly is connected to the oil supply pipe.

[0010] Furthermore, the oil supply assembly includes an oil storage tank, an oil pumping member and an oil guide pipe. The upper part of the oil storage tank is provided with an oil replenishing port, the lower part of the oil storage tank is provided with an oil outlet, the oil outlet is provided with the oil pumping member, and the oil pumping member is connected to the oil supply pipe through the oil guide pipe.

[0011] Furthermore, the cutting mechanism includes a first rotating drive member, a rotating shaft and a blade. The rotating shaft is rotatably connected to the middle part of the forming mold. Several blades are arranged around the outside of the rotating shaft. The blades are in contact with the side of the forming mold away from the extrusion mechanism, and the blades are movably connected to the oil hole.

[0012] Furthermore, the extrusion mechanism includes a feeding tube, a second rotating driving member and a spiral extrusion rod, the feed port is arranged at one end of the feeding tube, the discharge port is arranged at the other end of the feeding tube, the forming mold is detachably connected to the discharge port, the spiral extrusion rod is rotatably connected to the inside of the feeding tube, and the second rotating driving member is drivingly connected to the spiral extrusion rod.

[0013] Furthermore, it also includes a feed hopper, and the feed port is fixedly connected to the feed hopper.

[0014] Furthermore, it also includes supporting feet, and the lower surface of the feeding tube is fixedly connected to the supporting feet.

[0015] Furthermore, it also includes a PLC controller, which is electrically connected to the extrusion mechanism, the cutting mechanism and the oiling mechanism respectively.

[0016] (3) Beneficial effects

[0017] The beneficial effect of the utility model is that when it is necessary to extrude the gelatinized grains during actual production and use, the gelatinized grains can be first fed into the extrusion mechanism through the feed port, and then the extrusion mechanism is operated to move the grains from the feed port to the discharge port, and then the grains are extruded into the required shape through the forming die and discharged from the forming die. When the formed grains need to be cut, the cutting mechanism can be operated to cut the grains to obtain the required length and size. When the cutting mechanism is in operation, the oil supply component delivers lubricating edible oil to each oil outlet through the oil supply pipe, and then the absorbent absorbs the oil. When the cutting mechanism passes through the oil penetration hole, the oil on the absorbent is smeared on the cutting mechanism through the oil penetration hole, so that the cutting mechanism can better cut the grains under the lubrication of the edible oil, thereby being able to cut the extruded grains more conveniently and efficiently, so that the paste starch will not stick too much to the extrusion die and the blade, thereby improving the cutting quality and making the cut and formed grains better for the next step of processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the instant cereal product extrusion device according to an embodiment of the present invention;

[0019] Figure 2 Schematic diagram of the extrusion mechanism and forming die of the instant cereal product extrusion device according to an embodiment of the present invention;

[0020] Figure 3 A side view of the overall structure of the instant cereal product extrusion device according to an embodiment of the present invention;

[0021] Figure 4 This is a cross-sectional view of the overall structure of the instant cereal product extrusion device according to an embodiment of the present invention;

[0022] Figure 5 Schematic diagram of the cutting mechanism and oiling mechanism of the instant cereal product extrusion device according to an embodiment of the present invention;

[0023] [Description of Reference Numerals]

[0024] Feed hopper 1, forming port 2, cutting mechanism 3, forming mold 4, fixing buckle 5, oiling mechanism 6, supporting foot 7, feeding pipe 8, second rotating drive member 9, spiral extrusion rod 10, placement groove 11, oil hole 12, first rotating drive member 301, rotating shaft 302, blade 303, absorption member 601, oil supply pipe 602, oil guide pipe 603, oil extraction member 604, oil replenishment port 605, oil storage tank 606. DETAILED DESCRIPTION

[0025] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.

[0026] Please refer to Figures 1 to 5 As shown, the utility model is an extrusion device for instant cereal products, comprising an extrusion mechanism, a forming die 4, a cutting mechanism 3 and an oiling mechanism 6, wherein one end of the extrusion mechanism is provided with a feed port, the other end of the extrusion mechanism is provided with a discharge port, the forming die 4 is provided at the discharge port, the forming die 4 is provided with a plurality of forming ports 2, the forming ports 2 are communicated with the discharge port, the cutting mechanism 3 is connected to the forming die 4 on one side of the extrusion mechanism, the oiling mechanism 6 is provided on the forming die 4, and is movably connected to the cutting mechanism 3;

[0027] The oiling mechanism 6 includes an oil supply assembly, an oil supply pipe 602 and an absorber 601. A plurality of placement grooves 11 adapted to the absorber 601 are arranged around the forming mold 4. One of the absorbers 601 is arranged inside one of the placement grooves 11. A plurality of oil holes 12 are provided on a side of the placement groove 11 close to the cutting mechanism 3. The cutting mechanism 3 is movably connected to the oil holes 12. The oil supply pipe 602 is sleeved on the outside of the forming mold 4. A plurality of oil outlets are provided on the oil supply pipe 602. One of the oil outlets is connected to one of the absorbers 601. The oil supply assembly is connected to the oil supply pipe 602.

[0028] The working principle of the present invention is as follows: in actual production and use, when it is necessary to extrude the gelatinized grains, the gelatinized grains can be first fed into the extrusion mechanism through the feed port, and then the extrusion mechanism is operated to move the grains from the feed port toward the discharge port, and then the grains are extruded into the required shape through the forming mold 4 and discharged from the forming mold 4. When the formed grains need to be cut, the cutting mechanism 3 can be operated to cut the grains to obtain the required length and size. When the cutting mechanism 3 is in operation, the oil supply assembly delivers the lubricating edible oil to each oil outlet through the oil supply pipe 602, and then the absorber 601 absorbs the oil. When the cutting mechanism 3 passes through the oil hole 12, the oil on the absorber 601 is smeared onto the cutting mechanism 3 through the oil hole 12, so that the cutting mechanism 3 can better cut the grains under the lubrication of the edible oil.

[0029] Furthermore, the oil supply assembly includes an oil storage tank 606, an oil pumping member 604 and an oil inlet pipe 603. The upper portion of the oil storage tank 606 is provided with an oil replenishing port 605, the lower portion of the oil storage tank 606 is provided with an oil outlet, the oil pumping member 604 is provided on the oil outlet, and the oil pumping member 604 is connected to the oil supply pipe 602 through the oil inlet pipe 603.

[0030] From the above description, it can be seen that when the absorption member 601 needs to be replenished with cooking oil, the oil extraction member 604 can be operated so that the oil extraction member 604 draws the cooking oil in the oil storage tank 606 into the oil inlet pipe 603 through the oil extraction member 604, and then the cooking oil in the oil inlet pipe 603 enters the absorption member 601 through the oil supply pipe 602 and is absorbed by the absorption member 601. When the blade 303 passes through the oil hole 12, the excess cooking oil on the absorption member 601 is smeared onto the blade 303 through the oil hole 12, so that the blade 303 will not stick during subsequent cutting.

[0031] Furthermore, the cutting mechanism 3 includes a first rotating drive member 301, a rotating shaft 302 and a blade 303. The rotating shaft 302 is rotatably connected to the middle part of the forming mold 4. Several blades 303 are arranged around the outside of the rotating shaft 302. The blades 303 are in contact with the side of the forming mold 4 away from the extrusion mechanism, and the blades 303 are movably connected to the oil hole 12.

[0032] From the above description, it can be seen that when it is necessary to cut the formed grains, the first rotating drive member 301 can be operated to drive the blade 303 to rotate at high speed through the rotating shaft 302, so that the formed grains are cut. When the blade 303 passes through the oil hole 12, the edible oil that penetrates the oil hole 12 smears the blade 303.

[0033] Furthermore, the extrusion mechanism includes a feeding tube 8, a second rotating driving member 9 and a spiral extrusion rod 10, the feed port is arranged at one end of the feeding tube 8, the discharge port is arranged at the other end of the feeding tube 8, the forming mold 4 is detachably connected to the discharge port, the spiral extrusion rod 10 is rotatably connected to the inside of the feeding tube 8, and the second rotating driving member 9 is drivingly connected to the spiral extrusion rod 10.

[0034] From the above description, it can be seen that when the gelatinized grains need to be extruded, the grains can be put into the feed pipe 8 through the feed port, and then the second rotating drive member 9 is operated to drive the spiral extrusion rod 10 to rotate, so that the spiral extrusion rod 10 extrude the grains from the feed port to the discharge direction, and then the grains enter the forming mold 4 through the discharge port, and the grains are formed into the required shape under the action of the forming port 2, and then cut.

[0035] Furthermore, it also includes a feed hopper 1, and the feed port is fixedly connected to the feed hopper 1.

[0036] From the above description, it can be seen that it is beneficial for grains to pass through the feed hopper 1 and enter the feeding pipe 8 better.

[0037] Furthermore, it also includes a supporting foot 7, and the lower surface of the feeding tube 8 is fixedly connected to the supporting foot 7.

[0038] From the above description, it can be seen that this is conducive to more stable operation of the device.

[0039] Furthermore, a PLC controller is included, and the PLC controller is electrically connected to the extrusion mechanism, the cutting mechanism 3 and the oiling mechanism 6 respectively.

[0040] From the above description, it can be seen that it is beneficial to adjust the parameters of the extrusion device through the PLC controller, and it is more convenient for the operator to operate the extrusion device.

[0041] Example 1

[0042] Please refer to Figures 1 to 5 , a ready-to-eat cereal product extrusion device, comprising an extrusion mechanism, a forming die 4, a cutting mechanism 3 and an oiling mechanism 6, wherein one end of the extrusion mechanism is provided with a feed port, the other end of the extrusion mechanism is provided with a discharge port, the forming die 4 is provided at the discharge port, the forming die 4 is provided with a plurality of forming ports 2, the forming ports 2 are communicated with the discharge port, the cutting mechanism 3 is connected to the forming die 4 on one side of the extrusion mechanism, the oiling mechanism 6 is provided on the forming die 4, and is movably connected to the cutting mechanism 3;

[0043] The oiling mechanism 6 includes an oil supply assembly, an oil supply pipe 602 and an absorber 601. The forming mold 4 is surrounded by a plurality of placement grooves 11 adapted to the absorber 601. One of the absorbers 601 is arranged inside one of the placement grooves 11. A side of the placement groove 11 close to the cutting mechanism 3 is provided with a plurality of oil holes 12. The cutting mechanism 3 is movably connected to the oil holes 12. The oil supply pipe 602 is sleeved on the outside of the forming mold 4. The oil supply pipe 602 is provided with a plurality of oil outlets. One of the oil outlets is connected to one of the absorbers 601. The oil supply assembly is connected to the oil supply pipe 602.

[0044] It also includes a fixing buckle 5, and the oil supply pipe 602 is detachably connected to the outside of the forming mold 4 through a plurality of the fixing buckles 5;

[0045] The oil supply assembly includes an oil storage tank 606, an oil pumping member 604, and an oil inlet pipe 603. The upper portion of the oil storage tank 606 is provided with an oil replenishment port 605, and the lower portion of the oil storage tank 606 is provided with an oil outlet. The oil pumping member 604 is provided on the oil outlet, and the oil pumping member 604 is connected to the oil supply pipe 602 through the oil inlet pipe 603.

[0046] The oil pumping member 604 is a liquid pump;

[0047] The cutting mechanism 3 includes a first rotating drive member 301, a rotating shaft 302, and blades 303. The rotating shaft 302 is rotatably connected to the middle portion of the forming mold 4. A plurality of blades 303 are disposed around the outer portion of the rotating shaft 302. The blades 303 are in contact with a surface of the forming mold 4 away from the extrusion mechanism. The blades 303 are movably connected to the oil-permeable hole 12.

[0048] The first rotation driving member 301 is a motor;

[0049] The extrusion mechanism includes a feed pipe 8, a second rotary drive member 9 and a spiral extrusion rod 10, the feed port is provided at one end of the feed pipe 8, the discharge port is provided at the other end of the feed pipe 8, the forming die 4 is detachably connected to the discharge port, the spiral extrusion rod 10 is rotatably connected to the inside of the feed pipe 8 through a bearing, and the second rotary drive member 9 is drivingly connected to the spiral extrusion rod 10 through a coupling;

[0050] The second rotating drive member 9 is a reduction motor;

[0051] It also includes a feed hopper 1, and the feed port is fixedly connected to the feed hopper 1 by welding;

[0052] It also includes a support leg 7, and the lower surface of the feeding tube 8 is fixedly connected to the support leg 7 by welding;

[0053] It also includes a PLC controller, which is electrically connected to the extrusion mechanism, the cutting mechanism 3 and the oiling mechanism 6 respectively;

[0054] The PLC controller model is DATA-7311, and the PLC controller is electrically connected to the first rotating drive member 301, the second rotating drive member 9 and the oil pumping member 604 respectively.

[0055] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0056] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A ready-to-eat cereal product extrusion device, characterized in that: The invention comprises an extrusion mechanism, a forming die, a cutting mechanism and an oiling mechanism, wherein a feed port is provided at one end of the extrusion mechanism, a discharge port is provided at the other end of the extrusion mechanism, the forming die is provided at the discharge port, a plurality of forming ports are provided on the forming die, and the forming ports are connected to the discharge port, the cutting mechanism is connected to a side of the forming die away from the extrusion mechanism, and the oiling mechanism is provided on the forming die and is movably connected to the cutting mechanism; The oiling mechanism includes an oil supply assembly, an oil supply pipe and an absorber. A plurality of placement grooves adapted to the absorber are arranged around the forming mold. An absorber is arranged inside one of the placement grooves. A plurality of oil holes are provided on a side of the placement groove close to the cutting mechanism. The cutting mechanism is movably connected to the oil holes. The oil supply pipe is sleeved on the outside of the forming mold. A plurality of oil outlets are provided on the oil supply pipe. One of the oil outlets is connected to one of the absorbers. The oil supply assembly is connected to the oil supply pipe.

2. The ready-to-eat cereal product extrusion device according to claim 1, characterized in that: The oil supply assembly includes an oil storage tank, an oil pumping member and an oil inlet pipe. The upper part of the oil storage tank is provided with an oil replenishing port, the lower part of the oil storage tank is provided with an oil outlet, the oil outlet is provided with the oil pumping member, and the oil pumping member is connected to the oil supply pipe through the oil inlet pipe.

3. The ready-to-eat cereal product extrusion device according to claim 1, wherein: The cutting mechanism includes a first rotating drive member, a rotating shaft and a blade. The rotating shaft is rotatably connected to the middle part of the forming mold. A plurality of blades are arranged around the outside of the rotating shaft. The blades are in contact with a side of the forming mold away from the extrusion mechanism. The blades are movably connected to the oil hole.

4. The ready-to-eat cereal product extrusion device according to claim 1, wherein: The extrusion mechanism includes a feeding tube, a second rotating driving member and a spiral extrusion rod. The feed port is arranged at one end of the feeding tube, and the discharge port is arranged at the other end of the feeding tube. The forming mold is detachably connected to the discharge port, the spiral extrusion rod is rotatably connected to the inside of the feeding tube, and the second rotating driving member is drivingly connected to the spiral extrusion rod.

5. The ready-to-eat cereal product extrusion device according to claim 4, characterized in that: It also includes a feed hopper, which is fixedly connected to the feed port.

6. The ready-to-eat cereal product extrusion device according to claim 4, characterized in that: It also includes supporting feet, and the lower surface of the feeding tube is fixedly connected to the supporting feet.

7. The ready-to-eat cereal product extrusion device according to claim 1, wherein: It also includes a PLC controller, which is electrically connected to the extrusion mechanism, the cutting mechanism and the oiling mechanism respectively.

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