Grillage machine with adjustable rake tooth length
By designing a screen machine structure with adjustable rake tooth length, the problem of insufficient flexibility of existing screen machines is solved, and efficient adaptability and intelligent control of the equipment are achieved. It is suitable for sewage treatment, drinking water purification and industrial wastewater treatment facilities.
Patent Information
- Application Number
- CN202422855245.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing screen machine has a non-adjustable rake tooth spacing, resulting in poor flexibility and inability to meet the sewage interception needs of wastes of different sizes.
A grating machine with adjustable rake tooth length is designed. The rake tooth length is adjusted by meshing the adjustment gear with the adjustment teeth through a driving sprocket, a driven sprocket, a bar transmission chain, a first and a second driving member, and a retractable rake tooth structure. The machine is equipped with a spring, a fixed crossbeam, a liquid level meter, and a pressure sensor to improve the stability and intelligent control of the equipment.
It realizes flexible adjustment of the rake tooth length, improves the applicability and processing efficiency of the equipment, extends the equipment life, reduces the failure rate and maintenance cost, and is suitable for sewage treatment, drinking water purification and industrial wastewater treatment facilities.
Smart Images
Figure CN223393046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grille machine equipment, in particular to a grille machine with adjustable rake tooth length. Background Art
[0002] Screen machines are essential equipment in sewage treatment plants, drinking water purification plants, power plant water diversion systems, and other industrial wastewater treatment facilities. Their primary function is to intercept and remove various solid wastes from the fluid, ensuring smooth subsequent treatment processes. Common types include rotary screen machines, chain screen machines, and grab screen machines. However, current screen machines lack adjustable tine spacing and lack intelligent adjustments based on waste size and actual needs, resulting in limited flexibility.
[0003] It can be seen that the existing technology still needs to be improved and enhanced. Utility Model Content
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a grille machine with adjustable rake tooth length, so as to solve the problem that the grille machine in the prior art is non-adjustable and has poor flexibility.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a grating machine with adjustable rake tooth length, comprising a driving sprocket, a driven sprocket, a bar transmission chain, a first driving member, a second driving member and rake teeth: the output end of the first driving member is connected to the driving sprocket, and the driving sprocket is connected to the driven sprocket through the bar transmission chain, and the bar transmission chain is arranged at an angle; the rake teeth include a tooth body, an adjustment cavity, an adjustment gear and an adjustment saw tooth, the tooth body is provided with the adjustment cavity, the inner wall of the adjustment cavity is provided with the adjustment saw tooth, the adjustment gear is located in the adjustment cavity and meshes with the adjustment saw tooth, and the adjustment gear is fixed to the output end of the second driving member.
[0006] In one embodiment of the present invention, a groove is formed on the bar transmission chain, and the rake teeth are telescopically arranged in the groove.
[0007] The beneficial effect of the above embodiment is that the groove allows the rake teeth to retract when adjusting the length and protects the rake teeth from damage, thereby ensuring the applicability of the grill machine and extending the service life of the equipment.
[0008] In one embodiment of the present invention, a spring is further included in the groove, the roots of the rake teeth are in contact with the spring, and the spring is compressed between the rake teeth and the inner wall of the groove.
[0009] The beneficial effects of the above embodiment are: the addition of the spring provides additional support force for the rake teeth, ensuring that they maintain a stable position during operation; when encountering greater resistance, the spring can buffer the impact force and protect the rake teeth from damage.
[0010] In one embodiment of the present invention, it further includes a frame body and a fixed beam fixed to the frame body, the driving sprocket and the driven sprocket are rotatably arranged on the frame body, and the fixed beam is arranged on the inner side of the grid transmission chain.
[0011] The beneficial effect of the above embodiment is that the fixed crossbeam is located on the inner side of the bar transmission chain, which helps to maintain the tension of the chain, prevents the chain from loosening or falling off, and ensures that the bar transmission chain can rotate smoothly.
[0012] In one embodiment of the present invention, a plurality of limiting grooves are provided on the fixed crossbeam, and the bar transmission chain is located in one of the limiting grooves.
[0013] The beneficial effects of the above embodiment are: the limit groove ensures that the bar transmission chain will not deviate from the track during movement, maintains the stability and reliability of the equipment, and helps to reduce failures and maintenance costs caused by chain deviation.
[0014] In one embodiment of the present invention, a liquid level gauge is further included, and the liquid level gauges are respectively provided on the front and rear sides of the frame body.
[0015] The beneficial effect of the above embodiment is that the water level of the equipment can be monitored in real time through the liquid level meter, which is of great significance for intelligent detection and control of the grid machine, ensuring that the equipment maintains normal operation in different operating environments.
[0016] In one embodiment of the present invention, a garbage collection box and a pressure sensor are further included. The garbage collection box is located at the discharge port of the grid transmission chain, and the pressure sensor is arranged in the garbage collection box.
[0017] The beneficial effect of the above embodiment is that the garbage collection box is used to collect solid waste intercepted by the rake teeth, and the pressure sensor can monitor the filling status of the garbage collection box in real time, reminding people to clean up the garbage to avoid garbage overflow or clogging of equipment.
[0018] In one embodiment of the present invention, both the first driving element and the second driving element are brushless motors.
[0019] The beneficial effects of the above embodiment are: the brushless motor as a driving component has the advantages of high efficiency, low noise, long life, etc., which can improve the overall performance and working efficiency of the grille machine and reduce maintenance costs.
[0020] As described above, the screen machine with adjustable rake tooth length of the present invention has the following beneficial effects: after starting the equipment, the first driving member drives the active sprocket to rotate, and is connected to the driven sprocket through the bar transmission chain, so that the bar system tilts to intercept solid waste in the fluid; at the same time, the adjustment gear engages with the adjustment serrations on the rake teeth, and the second driving member drives the adjustment gear to rotate to change the extension or retraction of the rake teeth, so that the screen machine can flexibly adjust the length of the rake teeth according to different types of waste, optimize the sewage interception effect, and improve the overall treatment efficiency; in addition, it is easy to operate and has strong adaptability, and is suitable for various environmental requirements in sewage treatment plants, drinking water purification plants, power plant water diversion systems and other industrial wastewater treatment facilities. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0022] Figure 1 This is a schematic diagram of the structure of a grille machine with adjustable rake tooth length provided by the utility model;
[0023] Figure 2 The utility model provides a schematic diagram of the rake tooth structure of a grille machine with adjustable rake tooth length.
[0024] Component number description
[0025] 1 driving sprocket 8 adjusting gear
[0026] 2 Driven sprocket 9 Adjust the serrations
[0027] 3 Bar Conveyor Chain 10 Spring
[0028] 4 First driving member 11 beam
[0029] 5 rake teeth 12 garbage collection box
[0030] 6 Tooth body 13 Pressure sensor
[0031] 7 Adjustment cavity DETAILED DESCRIPTION
[0032] The utility model provides a grating machine with adjustable rake tooth length. In order to make the purpose, technical solution and effect of the utility model clearer and more specific, the utility model is further described in detail below with reference to the accompanying drawings and embodiments.
[0033] In the description of this utility model, it should be understood that the terms "upper, lower, left, and right" and the like indicating directions or positions are based on the directions or positions shown in the accompanying drawings and are intended solely to facilitate and simplify the description of this utility model and are not to be construed as limiting the scope of this utility model. Furthermore, the terms "installation" and "connection" are to be understood broadly, and those skilled in the art will be able to understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0034] See also Figure 1 and Figure 2 The present invention provides a grating machine with adjustable rake tooth length, which integrates a driving sprocket 1, a driven sprocket 2, a bar transmission chain 3, a first drive member 4, a second drive member, and rake teeth 5 whose length can be adjusted by telescoping. The output end of the first drive member 4 is tightly connected to the driving sprocket 1, and the driving sprocket 1 is connected to the driven sprocket 2 through the bar transmission chain 3, and the bar transmission chain 3 is arranged in an inclined posture. Optionally, both the first drive member 4 and the second drive member use high-efficiency, low-noise, and long-life brushless motors, which not only improve the overall performance and work efficiency of the grating machine, but also greatly reduce maintenance costs.
[0035] The length-adjustable rake teeth 5 consist of a tooth body 6, an adjustment cavity 7, an adjustment gear 8, and adjustment serrations 9. The tooth body 6 defines an adjustment cavity 7, the inner wall of which is fitted with adjustment serrations 9. The adjustment gear 8 is mounted within the cavity and precisely meshes with the adjustment serrations 9. The adjustment gear 8 is directly fixed to the output end of the second drive member.
[0036] In this embodiment, grooves are provided on the bar transmission chain 3, which provide space for the rake teeth 5 to expand and contract, thereby protecting the rake teeth 5 from damage when adjusting the length and greatly enhancing the applicability and durability of the grating machine. Furthermore, the grating machine of this embodiment is also provided with a spring 10 in the groove, one end of which is tightly against the root of the rake teeth 5, while the other end is in contact with the inner wall of the groove and is always in a compressed state. The spring 10 not only provides additional support for the rake teeth 5, ensuring their stability during operation, but also acts as a buffer when encountering greater resistance, effectively preventing the rake teeth 5 from being damaged. It can be understood that the second drive member drives the adjustment gear 8 by rotating, and the adjustment gear 8 interacts with the adjustment saw teeth 9 to control the extension length of the rake teeth 5.
[0037] In addition, the grille machine is also equipped with a frame body and a fixed crossbeam 11. Both the driving sprocket 1 and the driven sprocket 2 can be rotatably mounted on the frame body, while the fixed crossbeam 11 is arranged on the inner side of the bar transmission chain 3, which helps to maintain the tension of the chain and prevent it from loosening or falling off, thereby ensuring that the bar transmission chain 3 can rotate smoothly and smoothly. In detail, a plurality of limit grooves are also provided on the fixed crossbeam 11, and the bar transmission chain 3 is located in one of the limit grooves. It ensures that the chain always moves along the correct track during movement, greatly improves the stability and reliability of the equipment, and significantly reduces the failure rate and maintenance costs caused by chain deviation. It can be understood that the bar transmission chain 3 is movably provided in the multiple grooves of the crossbeam 11, that is, a plurality of the bar transmission chains 3 are arranged side by side on the grille machine.
[0038] To further enhance the intelligent level of the screen machine, a liquid level sensor has been added. The liquid level sensor is installed on the front and rear sides of the frame body, which can monitor the water level of the equipment in real time. This is of great significance to the intelligent detection and control of the screen machine, ensuring that the equipment can maintain normal operation in different working environments.
[0039] In addition, the system also includes a garbage collection box 12 and a pressure sensor 13. The garbage collection box 12 is located at the discharge port of the bar conveyor chain 3 and is specifically used to collect solid waste intercepted by the rake teeth 5. The pressure sensor 13 installed in the garbage collection box 12 can monitor the filling level of the box in real time. Once the garbage accumulates to a certain level, it will issue a timely reminder to prevent garbage from overflowing or clogging the equipment. Optionally, the pressure sensor 13 is located below the garbage collection box 12.
[0040] In summary, the utility model has a screen machine with adjustable rake teeth length. After starting the equipment, the first driving member 4 drives the active sprocket 1 to rotate, which is connected to the driven sprocket 2 through the bar transmission chain 3, so that the bar system tilts to intercept solid waste in the fluid; at the same time, the adjustment gear 8 engages with the adjustment serrations 9 on the rake teeth, and the second driving member drives the adjustment gear 8 to rotate to change the extension or retraction of the rake teeth, so that the screen machine can flexibly adjust the length of the rake teeth according to different types of waste, optimize the sewage interception effect, and improve the overall treatment efficiency; in addition, the screen machine is easy to operate and has strong adaptability, and is suitable for various environmental requirements in sewage treatment plants, drinking water purification plants, power plant water diversion systems, and other industrial wastewater treatment facilities. Therefore, the utility model effectively overcomes the various shortcomings of the existing technology and has high industrial utilization value.
[0041] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and the utility model concept of the present invention, and all these changes or substitutions should fall within the scope of protection of the present invention.
Claims
1. A grille machine with adjustable rake tooth length, characterized in that: It includes a driving sprocket, a driven sprocket, a bar transmission chain, a first driving member, a second driving member and rake teeth: the output end of the first driving member is connected to the driving sprocket, the driving sprocket is connected to the driven sprocket through the bar transmission chain, and the bar transmission chain is arranged at an angle; the rake teeth include a tooth body, an adjustment cavity, an adjustment gear and an adjustment saw tooth, the tooth body is provided with the adjustment cavity, the inner wall of the adjustment cavity is provided with the adjustment saw tooth, the adjustment gear is located in the adjustment cavity and meshes with the adjustment saw tooth, and the adjustment gear is fixed to the output end of the second driving member.
2. The grille machine with adjustable rake tooth length according to claim 1, characterized in that: The bar transmission chain is provided with a groove, and the rake teeth are telescopically arranged in the groove.
3. The grill machine with adjustable rake tooth length according to claim 2, characterized in that: It also includes a spring accommodated in the groove, the root of the rake teeth is against the spring, and the spring is compressed between the rake teeth and the inner wall of the groove.
4. The grill machine with adjustable rake tooth length according to claim 1, characterized in that: It also includes a frame body and a fixed beam fixed on the frame body, the driving sprocket and the driven sprocket are rotatably arranged on the frame body, and the fixed beam is arranged on the inner side of the grid transmission chain.
5. The grill machine with adjustable rake tooth length according to claim 4, characterized in that: A plurality of limiting grooves are provided on the fixed crossbeam, and the bar transmission chain is located in one of the limiting grooves.
6. The grill machine with adjustable rake tooth length according to claim 4, characterized in that: It also includes a liquid level meter, which is respectively arranged on the front and rear sides of the frame body.
7. The grill machine with adjustable rake tooth length according to claim 1, characterized in that: It also includes a garbage collection box and a pressure sensor. The garbage collection box is located at the discharge port of the grid transmission chain, and the pressure sensor is arranged in the garbage collection box.
8. The grill machine with adjustable rake tooth length according to claim 1, characterized in that: The first driving member and the second driving member are both brushless motors.