Metal casting processing waste gas treatment device
By designing a metal casting processing waste gas treatment device, using chemical solutions to react with waste gas and combining stirring and adsorption mechanisms, the air pollution problem caused by untreated waste gas during metal casting processing was solved, and efficient waste gas treatment and cleaning was achieved.
Patent Information
- Application Number
- CN202422848673.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The waste gas generated during the metal casting process can easily cause air pollution if it is not treated.
A waste gas treatment device for metal casting processing was designed. Chemical solution was used to react with waste gas, and the motor-driven turntable and rod were used to stir and accelerate the mixing. Subsequently, adsorption treatment was performed through an adsorption mechanism, and solid impurities were separated by a cleaning mechanism.
It improves the efficiency of waste gas treatment, ensures the effective removal of air pollutants, avoids air pollution, and simplifies the cleaning process of the device.
Smart Images

Figure CN223393210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment, in particular to a waste gas treatment device for metal casting processing. Background Art
[0002] Casting is a metal remelting and hot working forming process. Its basic process includes: melting solid metal into molten metal that meets the required specifications, then pouring it into a casting mold. After cooling and solidification, cleaning and heat treatment, a shaped metal blank with a predetermined shape, size and properties is obtained. After further mechanical processing, it becomes a finished casting.
[0003] During the processing of metal castings, waste gas is generated in the smelting, shaping, pouring, cleaning and surface treatment stages. These waste gases contain a variety of pollutants such as suspended matter, organic matter, heavy metal ions and oil substances. Specialized treatment equipment is required to treat the waste gas to prevent it from causing air pollution. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the shortcomings of the existing technology, the utility model provides a metal casting processing waste gas treatment device, which has the advantage of being easy to treat and solves the problem that waste gas is generated during the metal casting processing and easily causes air pollution if the waste gas is not treated.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal casting processing waste gas treatment device, comprising a main body component, the main body component comprising:
[0008] The processing frame has a rear side wall through which an air outlet is connected;
[0009] An air inlet pipe is connected to an end of the air outlet away from the processing frame through an air pump, a chemical solution is provided in the processing frame, and the air outlet is provided below the liquid level of the chemical solution;
[0010] The processing frame is provided with a processing component, and the processing component includes:
[0011] A turntable, penetrating through and rotatably connected to the right side wall of the processing frame;
[0012] A motor is provided on the right side wall of the processing frame, and the output shaft of the motor is fixedly connected to the right side wall of the turntable;
[0013] The rod body is symmetrically arranged on the left side wall of the turntable;
[0014] A movable door, slidably connected to the left side wall of the processing frame;
[0015] Side blocks are symmetrically arranged on the outer side walls of the movable door;
[0016] The first electric push rod is symmetrically arranged on the outer side wall of the turntable, and the top of the first electric push rod is fixedly connected to the side blocks respectively;
[0017] A filter frame is provided on the left side wall of the turntable, and the filter frame is located below the movable door;
[0018] The collecting frame is arranged at the bottom of the filter frame.
[0019] Preferably, a cleaning mechanism is provided on the processing frame and the rod body, and the cleaning mechanism includes:
[0020] A bottom plate, fixedly connected to the front side wall of the processing frame;
[0021] A second electric push rod is arranged on the top of the base plate;
[0022] A connecting plate, fixedly connected to the second right output shaft of the electric push rod;
[0023] A sliding rod, fixedly connected to the left side wall of the connecting plate, wherein the left end of the sliding rod passes through and is slidably connected to the right side wall of the processing frame;
[0024] A scraper is slidably connected to the interior of the processing frame, and the scraper is fixedly connected to the left end of the sliding rod.
[0025] Preferably, the filter frame and the collection frame are slidably connected via a slide block.
[0026] Preferably, the air outlets are symmetrically arranged in multiple groups.
[0027] Preferably, the inner side wall of the scraper is rotatably connected to a movable plate, and the rod body passes through the movable plate in sequence.
[0028] Preferably, the processing frame is provided with an adsorption mechanism, and the adsorption mechanism includes:
[0029] A tube body, connected to the top of the processing frame;
[0030] An adsorption frame is provided on the top of the processing frame and is connected to the tube body;
[0031] The adsorption layer is symmetrically and movably connected in the adsorption frame.
[0032] (3) Beneficial effects
[0033] Compared with the prior art, the present invention provides a metal casting processing waste gas treatment device with the following beneficial effects:
[0034] This treatment device offers the advantage of ease of processing. The waste gas ejected from the outlet comes into contact with the chemical solution to react, and the motor is started, which drives the turntable and rod to rotate. The rotation of the rod stirs the chemical solution, allowing the gas and chemical solution to mix more thoroughly, improving reaction efficiency. The gas that has reacted with the chemical solution is directed to the adsorption mechanism for adsorption. After waste gas treatment is complete, the operator controls the electric push rod to extend, which drives the movable door upward through the side block. The waste liquid inside the treatment frame flows into the filter frame, which filters out solid impurities in the waste liquid and treats them separately from the waste liquid inside the collection frame. This device solves the problem of waste gas generated during metal casting processing, which, if not treated, can easily pollute the air. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 This is a schematic diagram of the structure of the utility model;
[0036] Figure 2 This is a schematic diagram of the movable door and collection frame removal structure in the utility model;
[0037] Figure 3 This is a schematic diagram of the internal rear view structure of the processing frame in the present invention;
[0038] Figure 4 This is a schematic diagram of the structure of the adsorption layer in the present invention;
[0039] Figure 5 This is a schematic diagram of the connection structure between the scraper and the movable plate in the present utility model.
[0040] In the picture:
[0041] 1. Main assembly; 11. Processing frame; 12. Air inlet pipe; 13. Air outlet;
[0042] 2. Processing component; 21. Turntable; 211. Motor; 22. Rod body; 23. Movable door; 231. Edge block; 232. Electric push rod 1; 24. Filter frame; 25. Collection frame; 26. Cleaning mechanism; 261. Bottom plate; 262. Electric push rod 2; 263. Connecting plate; 264. Sliding rod; 265. Scraper; 266. Movable plate; 27. Adsorption mechanism; 271. Tube body; 272. Adsorption frame; 273. Adsorption layer. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0044] Example 1
[0045] See Figure 1-5 A metal casting processing waste gas treatment device includes a main body component 1, the main body component 1 includes: a treatment frame 11, the rear side wall of which is connected to an air outlet 13; an air inlet pipe 12, which is connected to the end of the air outlet 13 away from the treatment frame 11 through an air pump, the treatment frame 11 is provided with a chemical solution, and the air outlet 13 is provided below the liquid level of the chemical solution; a treatment component 2 is provided on the treatment frame 11, and the treatment component 2 includes: a turntable 21, which penetrates and is rotatably connected to the right side wall of the treatment frame 11; a motor 211 is provided on the right side wall of the treatment frame 11 , the output shaft of the motor 211 is fixedly connected to the right side wall of the turntable 21; the rod body 22 is symmetrically arranged on the left side wall of the turntable 21; the movable door 23 is slidably connected to the left side wall of the processing frame 11; the side block 231 is symmetrically arranged on the outer side wall of the movable door 23; the electric push rod 232 is symmetrically arranged on the outer side wall of the turntable 21, and the top of the electric push rod 232 is fixedly connected to the side block 231 respectively; the filter frame 24 is arranged on the left side wall of the turntable 21, and the filter frame 24 is located below the movable door 23; the collection frame 25 is arranged at the bottom of the filter frame 24. The processing frame 11 and the rod body 22 are provided with a cleaning mechanism 26. The cleaning mechanism 26 comprises: a base plate 261 fixedly connected to the front wall of the processing frame 11; a second electric push rod 262 disposed on the top of the base plate 261; a connecting plate 263 fixedly connected to the right output shaft of the second electric push rod 262; a sliding rod 264 fixedly connected to the left wall of the connecting plate 263, the left end of the sliding rod 264 passing through and slidably connected to the right wall of the processing frame 11; and a scraper 265 slidably connected to the interior of the processing frame 11 and fixedly connected to the left end of the sliding rod 264. The filter frame 24 and the collection frame 25 are slidably connected via a slide block.
[0046] During use, the staff leads the waste gas generated during the metal casting processing to the air inlet pipe 12, and the air pump transports the gas in the air inlet pipe 12 to the inside of the treatment frame 11 through the air outlet 13, and the treatment component 2 treats the waste gas: the air outlet 13 is located below the liquid level of the chemical solution in the treatment frame 11, so that the gas ejected from the air outlet 13 contacts the chemical solution, which is convenient for reacting with harmful substances. At the same time, the staff starts the motor 211, and the motor 211 drives the turntable 21 and the rod body 22 to rotate. When the rod body 22 rotates, the chemical solution is stirred, so that the gas and the chemical solution are more fully mixed, thereby improving the reaction efficiency. The gas that has completed the reaction with the chemical solution is directed to the adsorption mechanism 27 for adsorption. After the waste gas treatment is completed, the staff controls the electric push rod 232 to extend, and the electric push rod 232 drives the movable door 23 to lift upward through the side block 231, and the waste liquid inside the treatment frame 11 flows into the filter frame 24. The filter frame 24 filters out the solid impurities in the waste liquid and mixes them with the collection frame 25. The waste liquid in the part is treated separately. When the chemical solution is discharged, the cleaning mechanism 26 cleans the inner wall of the treatment frame 11 to prevent impurities generated by the reaction from adhering to the inner wall of the treatment frame 11 and affecting the normal reaction effect of the next clean chemical solution: when the turntable 21 drives the rod body 22 to rotate and stir the chemical solution, the scraper 265 is initially located on the side close to the turntable 21. When the chemical solution inside the treatment frame 11 is discharged, the staff controls the electric push rod 262 to retract, and the electric push rod 262 drives the connecting plate 263 and the sliding rod 264 to move to the left. The sliding rod 264 drives the scraper 265 to slide to the left. When the scraper 265 slides, the impurities adhered to the inner wall of the treatment frame 11 are scraped to the movable door 23 for the staff to clean, so as to avoid affecting the normal reaction effect of the next chemical solution. After cleaning the impurities on the scraper 265, the staff controls the electric push rod 262 to extend, and the scraper 265 returns to the far right to facilitate the next waste gas treatment. When the waste liquid in the collecting frame 25 is almost full, the staff slides the collecting frame 25 out of the bottom of the filter frame 24 through the chute slider, so that the staff can process the waste liquid in the collecting frame 25.
[0047] Example 2
[0048] On the basis of the first embodiment, an auxiliary function is added.
[0049] See Figure 1-5 The air outlets 13 are symmetrically arranged in multiple groups. A movable plate 266 is rotatably connected to the inner wall of the scraper 265, and the rod 22 sequentially passes through the movable plate 266. The processing frame 11 is provided with an adsorption mechanism 27, which includes: a tube 271, which is connected to the top of the processing frame 11; an adsorption frame 272, which is arranged at the top of the processing frame 11 and is connected to the tube 271; and an adsorption layer 273, which is symmetrically and movably connected to the adsorption frame 272.
[0050] The multiple gas outlets 13 increase the contact area between the gas and the chemical solution, thereby accelerating the reaction speed and improving the efficiency of waste gas treatment. The scraper 265 drives the movable plate 266 to move together when moving. The movable plate 266 processes the impurities adhered to the outer wall of the rod body 22. Since the scraper 265 is rotatably connected to the movable plate 266, the movable plate 266 does not affect the normal rotation of the rod body 22 while cleaning the rod body 22. The gas after reacting with the chemical solution enters the adsorption frame 272 through the tube 271. The multiple adsorption layers 273 set on the adsorption frame 272 sequentially adsorb water vapor and impurities in the gas, thereby enhancing the treatment effect. As the use time of the adsorption layer 273 increases, its adsorption effect also weakens. The staff can remove the adsorption layer 273 from the adsorption frame 272 by lifting it, which is convenient for regular replacement to avoid affecting the adsorption effect.
[0051] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal casting processing waste gas treatment device, comprising a main body component (1), wherein the main body component (1) comprises: The processing frame (11) has a rear side wall through which an air outlet (13) is connected; An air inlet pipe (12) is connected to an end of the air outlet (13) away from the processing frame (11) through an air pump, a chemical solution is provided in the processing frame (11), and the air outlet (13) is provided below the liquid level of the chemical solution; The invention is characterized in that: a processing component (2) is provided on the processing frame (11), and the processing component (2) comprises: A turntable (21) passes through and is rotatably connected to the right side wall of the processing frame (11); A motor (211) is arranged on the right side wall of the processing frame (11), and an output shaft of the motor (211) is fixedly connected to the right side wall of the turntable (21); A rod body (22) is symmetrically arranged on the left side wall of the turntable (21); A movable door (23) is slidably connected to the left side wall of the processing frame (11); Side blocks (231) are symmetrically arranged on the outer side walls of the movable door (23); An electric push rod (232) is symmetrically arranged on the outer side wall of the turntable (21), and the top of the electric push rod (232) is fixedly connected to the side block (231) respectively; A filter frame (24) is provided on the left side wall of the rotary disk (21), and the filter frame (24) is located below the movable door (23); The collecting frame (25) is arranged at the bottom of the filter frame (24).
2. The metal casting processing waste gas treatment device according to claim 1, characterized in that: A cleaning mechanism (26) is provided on the processing frame (11) and the rod body (22), and the cleaning mechanism (26) comprises: A bottom plate (261) fixedly connected to the front side wall of the processing frame (11); A second electric push rod (262) is arranged on the top of the bottom plate (261); A connecting plate (263) is fixedly connected to the right output shaft of the second electric push rod (262); A sliding rod (264) is fixedly connected to the left side wall of the connecting plate (263), and the left end of the sliding rod (264) passes through and is slidably connected to the right side wall of the processing frame (11); The scraper (265) is slidably connected to the inside of the processing frame (11), and the scraper (265) is fixedly connected to the left end of the sliding rod (264).
3. The metal casting processing waste gas treatment device according to claim 2, characterized in that: The filter frame (24) and the collection frame (25) are slidably connected via a slide block.
4. The metal casting processing waste gas treatment device according to claim 3, characterized in that: The air outlets (13) are symmetrically arranged in multiple groups.
5. The metal casting processing waste gas treatment device according to claim 4, characterized in that: The inner side wall of the scraper (265) is rotatably connected to a movable plate (266), and the rod body (22) passes through the movable plate (266) in sequence.
6. The metal casting processing waste gas treatment device according to claim 5, characterized in that: The processing frame (11) is provided with an adsorption mechanism (27), and the adsorption mechanism (27) comprises: A tube body (271) is connected to the top of the processing frame (11); An adsorption frame (272) is arranged on the top of the processing frame (11) and is connected to the tube body (271); The adsorption layer (273) is symmetrically and movably connected to the adsorption frame (272).