Flotation automatic emulsifier

By designing a flotation emulsifier with an automatic cleaning system, the problem of difficult cleaning of emulsifier residues was solved, and automated cleaning and safe and efficient production were achieved.

CN223393248UActive Publication Date: 2025-09-30GUIZHOU PANJIANG REFINED COAL
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Patent Information

Application Number
CN202422455265.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-30
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Existing emulsifiers require manual cleaning of residues after use, which poses a safety hazard and is inefficient, affecting production efficiency.

Method used

A flotation automatic emulsifier was designed, which uses a motor to drive a bevel gear and screw system to drive a scraper to clean the residue. It is also combined with a cleaning water pipe to achieve automatic cleaning and reduce manual intervention.

Benefits of technology

The automatic cleaning of the residue inside the emulsifier is realized, which reduces the harm to human body and improves the production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flotation automatic emulsifier which comprises a base assembly, the rear side of the base assembly is fixedly connected with a second motor, the output end of the second motor penetrates through the base assembly and is fixedly connected with a second rotating rod, and the two ends of the outer wall of the second rotating rod are fixedly connected with driving bevel gears. Driven bevel gears are fixedly connected to the outer walls of the first screw rod and the second screw rod, the driven bevel gears are in meshed connection with the driving bevel gear, the outer walls of the first screw rod and the second screw rod are in threaded connection with the same circular scraping plate, and a cleaning water pipe is arranged on the upper side of the inner wall of the emulsifying barrel. Compared with the prior art, through operation of the second motor on the rear side of the base assembly, the second rotating rod connected with the output end of the second motor drives the driving bevel gear to rotate, and at the moment, the circular scraper in threaded connection with the first lead screw and the second lead screw can ascend or descend; the cleaning water pipe on the upper side of the inner wall of the emulsifying barrel can spray water.
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Description

Technical Field

[0001] The utility model relates to the technical field of flotation process medicament emulsification, in particular to a flotation automatic emulsifier. Background Art

[0002] In today's mineral flotation operation environment, flotation emulsifiers, as key reagent processing equipment, play a vital role in the mineral flotation operation environment. Mineral flotation is a complex process that requires precise control of the addition and mixing of various reagents to achieve efficient separation of minerals. The performance and efficiency of flotation emulsifiers play an important role in the efficiency of the entire flotation process and the quality of subsequent mineral products.

[0003] Since various impurities and residues will accumulate inside the emulsifier during the emulsification process, if they are not cleaned in time, the emulsification effect and production efficiency will be affected. The existing emulsifier requires staff to manually clean the residues inside the emulsifier after use. However, the drugs in the emulsion are usually harmful to human health. In addition, manual cleaning of the residues by staff also increases the working time and production efficiency of the staff, and therefore cannot meet the needs of users. In order to solve the shortcomings and deficiencies of the existing technology, the utility model proposes a flotation automatic emulsifier. Summary of the Invention

[0004] In order to solve the above shortcomings and deficiencies of the prior art, the purpose of the present invention is to provide a flotation automatic emulsifier.

[0005] The technical solution of the utility model is: a flotation automatic emulsifier, comprising:

[0006] An emulsification barrel, one side of which is fixedly connected to a raw material outlet pipe, and one side of which is fixedly connected to a raw material inlet pipe;

[0007] A gland assembly, which is arranged on the top of the emulsification barrel;

[0008] A water pumping assembly, wherein the water outlet end of the water pumping assembly is arranged on one side of the emulsification barrel;

[0009] An emulsion extraction component, wherein the liquid outlet end of the emulsion extraction component is arranged on one side of the emulsification barrel;

[0010] A stirring assembly, which is installed inside the emulsifying tank 3;

[0011] The rear side of the base assembly is fixedly connected to a second motor, an output end of the second motor is rotatably connected to the base assembly, the output end of the second motor passes through the base assembly and is fixedly connected to a second rotating rod, both ends of the outer wall of the second rotating rod are fixedly connected to a driving bevel gear, the front and rear sides of the inner wall of the base assembly are fixedly connected to a second fixed plate, the second fixed plate is rotatably connected to a second screw rod, the bottom of the inner wall of the base assembly is rotatably connected to the first screw rod, the outer walls of the first screw rod and the second screw rod are fixedly connected to the driven bevel gear, the driven bevel gear is meshed with the driving bevel gear, the outer walls of the first screw rod and the second screw rod are threadedly connected to the same circular scraper, the outer wall of the circular scraper is fixedly connected to a plurality of second fixed blocks, the inner wall of the emulsification barrel is provided with a plurality of first grooves, the second fixed block is slidably connected to the first groove, a cleaning water pipe is provided on the upper side of the inner wall of the emulsification barrel, the cleaning water pipe is distributed in a winding manner at the upper end of the inner wall of the emulsification barrel, the outer wall of the cleaning water pipe is provided with a plurality of holes, and the cleaning water pipe is connected to the water outlet end of the pumping assembly.

[0012] As a further description of the above technical solution: the emulsion extraction assembly includes an emulsion tank, one side of the emulsion tank is fixedly connected to an emulsion inlet pipe, the emulsion inlet pipe between the emulsion tank and the emulsion barrel is installed with a second delivery pump, the liquid outlet of the emulsion inlet pipe is fixedly connected to an emulsion metering barrel, the liquid outlet end of the emulsion metering barrel is fixedly connected to a second connecting pipe, and the end of the second connecting pipe away from the emulsion metering barrel passes through the pressure cover assembly.

[0013] As a further description of the above technical solution: the pumping assembly includes a water tank, a first connecting pipe is fixedly connected to one side of the water tank, the first connecting pipe between the water tank and the emulsification barrel is installed with a first delivery pump, and the water outlet of the first connecting pipe is connected to the water inlet of the cleaning water pipe.

[0014] As a further description of the above technical solution: the base assembly includes a first hollow base, a second hollow base is provided at the lower end of the first hollow base, a plurality of first fixing plates are fixedly connected to the lower surface of the first hollow base, a plurality of second grooves are provided at one end of the second hollow base close to the first hollow base, and the first fixing plates are slidably connected to the second grooves.

[0015] As a further description of the above technical solution: the pressure cover assembly includes a cover plate, the outer wall of the cover plate is fixedly connected with a plurality of first U-shaped fixing blocks, the outer wall of the emulsifying barrel is fixedly connected with a plurality of fixing clips, and the first U-shaped fixing blocks are snap-connected with the fixing clips.

[0016] As a further description of the above technical solution: the stirring assembly includes a first motor, the first motor is fixedly connected to the upper surface of the cover plate, the output end of the first motor is rotatably connected to the cover plate, the output end of the first motor passes through the cover plate and is fixedly connected to a first rotating rod, and the outer wall of the first rotating rod is fixedly connected to multiple stirring rods.

[0017] As a further description of the above technical solution: a drain pipe is fixedly connected to one side of the emulsification barrel, and a cover head is threadedly connected to one end of the drain pipe away from the emulsification barrel.

[0018] The beneficial effects of the present utility model are as follows: compared with the prior art, the second motor on the rear side of the base assembly is operated, so that the second rotating rod connected to the output end of the second motor drives the active bevel gear to rotate, and since the active bevel gear is meshed with the driven bevel gear, the first screw rod and the second screw rod are driven to rotate. At this time, the circular scraper threadedly connected to the first screw rod and the second screw rod can rise or fall, and the second fixed block on the circular scraper slides in the first groove on the inner wall of the emulsification barrel, so that the circular scraper can maintain stable movement. At the same time, the cleaning water pipe on the upper side of the inner wall of the emulsification barrel can spray water, thereby realizing automatic cleaning of the residue inside the emulsification barrel, reducing the harm of the residue inside the emulsifier to the human body, and meeting the needs of users. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional view of the utility model;

[0020] Figure 2 It is a partial cross-sectional view of the utility model;

[0021] Figure 3 It is a rear view of the utility model;

[0022] Figure 4 It is a partial exploded view of the present utility model.

[0023] Legend:

[0024] 1. First groove; 2. Cleaning water pipe; 3. Emulsification barrel; 4. Gland assembly; 401. Cover plate; 402. First U-shaped fixing block; 403. Fixing buckle; 5. Pumping assembly; 501. Water tank; 502. First connecting pipe; 503. First delivery pump; 6. Emulsion extraction assembly; 601. Emulsion tank; 602. Emulsion inlet pipe; 603. Second delivery pump; 604. Emulsion metering barrel; 605. Second connecting pipe; 7. Stirring assembly; 701. First motor; 702. First rotating rod; 703, stirring rod; 8, raw material outlet pipe; 9, raw material inlet pipe; 10, second groove; 11, first fixed plate; 12, second motor; 13, second rotating rod; 14, driving bevel gear; 15, second fixed plate; 16, driven bevel gear; 17, first screw rod; 18, circular scraper; 19, second screw rod; 20, second fixed block; 21, base assembly; 211, first hollow base; 212, second hollow base; 22, hole; 23, cover; 24, drain pipe. DETAILED DESCRIPTION

[0025] The utility model is further described below with reference to the accompanying drawings and specific embodiments:

[0026] refer to Figures 1 to 4 The flotation automatic emulsifier includes: an emulsification barrel 3, a pressure cover assembly 4, a pumping assembly 5, an emulsion extraction assembly 6, a base assembly 21, and a stirring assembly 7.

[0027] One side of the emulsification barrel 3 is fixedly connected with a raw material outlet pipe 8, one side of the emulsification barrel 3 is fixedly connected with a raw material inlet pipe 9, the pressure cover assembly 4 is arranged on the top of the emulsification barrel 3, the water outlet end of the pumping assembly 5 is arranged on one side of the emulsification barrel 3, the liquid outlet end of the emulsification extraction assembly 6 is arranged on one side of the emulsification barrel 3, the stirring assembly 7 is installed inside the emulsification barrel 3, the base assembly 21 is arranged at the bottom of the emulsification barrel 3, the rear side of the base assembly 21 is fixedly connected with a second motor 12, the output end of the second motor 12 is rotatably connected to the base assembly 21, the output end of the second motor 12 passes through the base assembly 21 and is fixedly connected to a second rotating rod 13, both ends of the outer wall of the second rotating rod 13 are fixedly connected with an active bevel gear 14, the front and rear sides of the inner wall of the base assembly 21 are fixedly connected with a second fixed plate 15, and the second fixed plate 15 is rotatably connected with a second screw rod 19, the base assembly The bottom of the inner wall of 21 is rotatably connected to the first screw rod 17, and the outer walls of the first screw rod 17 and the second screw rod 19 are fixedly connected to the driven bevel gear 16, which is meshed with the driving bevel gear 14. The outer walls of the first screw rod 17 and the second screw rod 19 are threadedly connected to the same circular scraper 18, and the outer wall of the circular scraper 18 is fixedly connected to a plurality of second fixed blocks 20. The inner wall of the emulsification barrel 3 is provided with a plurality of first grooves 1, and the second fixed block 20 is slidably connected to the first groove 1. A cleaning water pipe 2 is provided on the upper side of the inner wall of the emulsification barrel 3. The cleaning water pipe 2 is distributed in a winding manner at the upper end of the inner wall of the emulsification barrel 3, and a plurality of holes 22 are provided on the outer wall of the cleaning water pipe 2. The cleaning water pipe 2 is connected to the water outlet end of the pumping assembly 5. A drain pipe 24 is fixedly connected to one side of the emulsification barrel 3, and a cover head 23 is threadedly connected to the end of the drain pipe 24 away from the emulsification barrel 3.

[0028] Specifically, the second motor 12 on the rear side of the base assembly 21 rotates to drive the second rotating rod 13 connected to the second motor 12 to rotate. The rotation of the second rotating rod 13 will drive the active bevel gear 14 at both ends of the outer wall to rotate. Since the active bevel gear 14 is engaged with the driven bevel gear 16 on the first screw rod 17 and the second screw rod 19, the first screw rod 17 and the second screw rod 19 are driven to rotate. Therefore, the circular scraper 18 threadedly connected to the first screw rod 17 and the second screw rod 19 will rise or fall. At the same time, the second fixed block 20 on the circular scraper 18 slides in the first groove 1 on the inner wall of the emulsification barrel 3, so that the circular scraper 18 can maintain stable movement. In addition, the cleaning water pipe 2 on the upper side of the inner wall of the emulsification barrel 3 can spray water into the inside of the emulsification barrel 3 through the water in the water tank 501. When the residue inside the emulsification barrel 3 is cleaned, the cover 23 can be unscrewed to discharge the waste water out of the emulsification barrel 3.

[0029] In one embodiment, the emulsion extraction assembly 6 includes an emulsion tank 601, one side of the emulsion tank 601 is fixedly connected to an emulsion inlet pipe 602, the emulsion inlet pipe 602 between the emulsion tank 601 and the emulsion barrel 3 is installed with a second delivery pump 603, the liquid outlet of the emulsion inlet pipe 602 is fixedly connected to an emulsion metering barrel 604, the liquid outlet end of the emulsion metering barrel 604 is fixedly connected to a second connecting pipe 605, and the end of the second connecting pipe 605 away from the emulsion metering barrel 604 passes through the pressure cover assembly 4.

[0030] Specifically, the emulsion in the emulsion tank 601 can be delivered to the emulsion metering barrel 604 through the second delivery pump 603. The delivery amount of the emulsion can be seen through the emulsion metering barrel 604. The emulsion metering barrel 604 then delivers the emulsion to the emulsion barrel 3 through the second connecting pipe 605 at the liquid outlet end.

[0031] In one embodiment, the pumping assembly 5 includes a water tank 501, and a first connecting pipe 502 is fixedly connected to one side of the water tank 501. The first connecting pipe 502 between the water tank 501 and the emulsifying barrel 3 is installed with a first delivery pump 503. The water outlet of the first connecting pipe 502 is connected to the water inlet of the cleaning water pipe 2. The water inside the water tank 501 can be delivered to the cleaning water pipe 2 through the first delivery pump 503.

[0032] In one embodiment, the base assembly 21 includes a first hollow base 211, a second hollow base 212 is provided at the lower end of the first hollow base 211, a plurality of first fixing plates 11 are fixedly connected to the lower surface of the first hollow base 211, and a plurality of second grooves 10 are provided at one end of the second hollow base 212 close to the first hollow base 211. The first fixing plates 11 are slidably connected to the second grooves 10. When too much dust accumulates on the parts inside the base assembly 21, the first hollow base 211 can be slid open to clean the dust on the parts inside the base assembly 21.

[0033] In one embodiment, the pressure cover assembly 4 includes a cover plate 401, and the outer wall of the cover plate 401 is fixedly connected to a plurality of first U-shaped fixing blocks 402, and the outer wall of the emulsification barrel 3 is fixedly connected to a plurality of fixing clips 403. The first U-shaped fixing blocks 402 are snap-connected with the fixing clips 403. When the parts inside the emulsification barrel 3 need to be repaired, the parts inside the emulsification barrel 3 can be repaired by opening the fixing clips 403 fixed to the outer wall of the emulsification barrel 3.

[0034] In one embodiment, the stirring assembly 7 is installed inside the emulsifying barrel 3, and the stirring assembly 7 includes a first motor 701. The output end of the first motor 701 is rotatably connected to the cover plate 401. The first motor 701 is fixedly connected to the upper surface of the cover plate 401. The output end of the first motor 701 passes through the cover plate 401 and is fixedly connected to the first rotating rod 702. The outer wall of the first rotating rod 702 is fixedly connected to multiple stirring rods 703. The first rotating rod 702 is rotated by the first motor 701 to drive the stirring rod 703 to stir the raw materials that have been added to the emulsion, so that the emulsion and the raw materials are integrated faster.

[0035] The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For those skilled in the art of the present invention, without departing from the concept of the present invention, several simple deductions or substitutions can be made, which should be considered to fall within the scope of protection of the present invention.

Claims

1. Flotation automatic emulsifier, including: An emulsification barrel (3), one side of the emulsification barrel (3) is fixedly connected to a raw material outlet pipe (8), and one side of the emulsification barrel (3) is fixedly connected to a raw material inlet pipe (9); It is characterized by further comprising: A gland assembly (4), the gland assembly (4) being arranged on the top of the emulsification barrel (3); A water pumping assembly (5), wherein the water outlet end of the water pumping assembly (5) is arranged on one side of the emulsification barrel (3); An emulsion extraction component (6), wherein the liquid outlet end of the emulsion extraction component (6) is arranged on one side of the emulsification barrel (3); A stirring assembly (7), wherein the stirring assembly (7) is installed inside the emulsifying barrel (3); A base assembly (21), wherein the base assembly (21) is arranged at the bottom of the emulsification barrel (3); The rear side of the base assembly (21) is fixedly connected to a second motor (12), the output end of the second motor (12) is rotatably connected to the base assembly (21), the output end of the second motor (12) passes through the base assembly (21) and is fixedly connected to a second rotating rod (13), both ends of the outer wall of the second rotating rod (13) are fixedly connected to a driving bevel gear (14), the front and rear sides of the inner wall of the base assembly (21) are fixedly connected to a second fixed plate (15), the second fixed plate (15) is rotatably connected to a second screw rod (19), the bottom of the inner wall of the base assembly (21) is rotatably connected to a first screw rod (17), the outer walls of the first screw rod (17) and the second screw rod (19) are fixedly connected to the driven bevel gear (14), and the second screw rod (19) is fixedly connected to the outer walls of the second screw rod (19). 6), the driven bevel gear (16) is meshedly connected with the active bevel gear (14), the outer walls of the first screw rod (17) and the second screw rod (19) are both threadedly connected to the same circular scraper (18), the outer wall of the circular scraper (18) is fixedly connected with a plurality of second fixed blocks (20), the inner wall of the emulsification barrel (3) is provided with a plurality of first grooves (1), the second fixed blocks (20) are slidably connected with the first grooves (1), a cleaning water pipe (2) is provided on the upper side of the inner wall of the emulsification barrel (3), the cleaning water pipe (2) is distributed in a winding manner at the upper end of the inner wall of the emulsification barrel (3), the outer wall of the cleaning water pipe (2) is provided with a plurality of holes (22), and the cleaning water pipe (2) is connected to the water outlet end of the pumping component (5).

2. The flotation automatic emulsifier according to claim 1, characterized in that: The emulsion extraction assembly (6) comprises an emulsion tank (601), one side of the emulsion tank (601) is fixedly connected to an emulsion inlet pipe (602), a second delivery pump (603) is installed on the emulsion inlet pipe (602) between the emulsion tank (601) and the emulsion barrel (3), the liquid outlet of the emulsion inlet pipe (602) is fixedly connected to an emulsion metering barrel (604), the liquid outlet end of the emulsion metering barrel (604) is fixedly connected to a second connecting pipe (605), and the end of the second connecting pipe (605) away from the emulsion metering barrel (604) passes through the gland assembly (4).

3. The flotation automatic emulsifier according to claim 1, characterized in that: The pumping assembly (5) comprises a water tank (501), one side of the water tank (501) is fixedly connected to a first connecting pipe (502), the first connecting pipe (502) between the water tank (501) and the emulsifying tank (3) is installed with a first delivery pump (503), and the water outlet of the first connecting pipe (502) is connected to the water inlet of the cleaning water pipe (2).

4. The flotation automatic emulsifier according to claim 1, characterized in that: The base assembly (21) comprises a first hollow base (211), a second hollow base (212) is provided at the lower end of the first hollow base (211), a plurality of first fixing plates (11) are fixedly connected to the lower surface of the first hollow base (211), a plurality of second grooves (10) are formed at one end of the second hollow base (212) close to the first hollow base (211), and the first fixing plates (11) are slidably connected to the second grooves (10).

5. The flotation automatic emulsifier according to claim 1, characterized in that: The pressure cover assembly (4) comprises a cover plate (401), the outer wall of the cover plate (401) is fixedly connected with a plurality of first U-shaped fixing blocks (402), the outer wall of the emulsifying barrel (3) is fixedly connected with a plurality of fixing buckles (403), and the first U-shaped fixing blocks (402) are buckledly connected to the fixing buckles (403).

6. The flotation automatic emulsifier according to claim 1, characterized in that: The stirring assembly (7) comprises a first motor (701), the first motor (701) being fixedly connected to the upper surface of the cover plate (401), the output end of the first motor (701) being rotatably connected to the cover plate (401), the output end of the first motor (701) passing through the cover plate (401) and being fixedly connected to a first rotating rod (702), and a plurality of stirring rods (703) being fixedly connected to the outer wall of the first rotating rod (702).

7. The flotation automatic emulsifier according to claim 1, characterized in that: A drainage pipe (24) is fixedly connected to one side of the emulsification barrel (3), and a cover (23) is threadedly connected to one end of the drainage pipe (24) away from the emulsification barrel (3).