Frozen trimming material cleaning machine
Through the design of the drum drive device and spiral guide strips, combined with the flushing mechanism and circulating water system, the problem of poor cleaning effect of the frozen trimming machine is solved, and efficient cleaning of finished products and resource conservation are achieved.
Patent Information
- Application Number
- CN202422594138.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-25
AI Technical Summary
When the existing frozen trimming machine cleans the finished product, it is difficult to effectively remove the debris and impurities after the polymer particles hit the burrs, resulting in poor cleaning effect.
The drum drive device is used to drive the drum to rotate, and combined with the spiral guide bar and flushing mechanism, the finished product can be flipped and flushed. At the same time, the cooperation of the circulating water system and the air outlet pipe can improve the cleaning effect and resource utilization.
It realizes efficient flipping and flushing of finished products, reduces the operating difficulty of staff, prolongs the cleaning time, and improves the cleaning effect and resource utilization.
Smart Images
Figure CN223393931U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of trimming material cleaning equipment, and in particular to a frozen trimming material cleaning machine. Background Art
[0002] A cryo-trimming machine is a device used to replace manual deburring of rubber molded parts, precision injection molding, and die-casting products. It is an essential post-processing equipment in the rubber, plastic, and die-casting industries. The cryo-trimming machine utilizes the cryogenic freezing effect of liquid nitrogen to embrittle rubber, plastic, or zinc-magnesium-aluminum alloy products. During the delay between the burr forming and the embrittlement of the product, a high-speed jet of polymer particles is injected into the product, effectively removing the burr with high efficiency and precision.
[0003] Because the burrs and burrs of the polymer impact products will be attached to the finished products, the debris and impurities after burrs are very small, which makes it difficult to clean the finished products and the cleaning effect is poor. Utility Model Content
[0004] In order to ensure the cleaning effect of the finished product, the present application provides a frozen trimming material cleaning machine.
[0005] The present application provides a frozen trimming material cleaning machine that adopts the following technical solutions:
[0006] A frozen trimming material cleaning machine includes an outer cover shell and a support frame, the outer cover shell is installed on the support frame, a roller is installed in the outer cover shell, the roller is installed in the outer cover shell, a roller driving device is installed on the outer cover shell, the roller driving device is used to drive the roller to rotate, a flushing mechanism is provided in the outer cover shell, the flushing mechanism is used to flush the processed finished products, and a spiral material guide strip is installed in the drum.
[0007] By adopting the above technical solution, the drum is installed in the outer cover shell, the drum is driven to rotate by the drum driving device, and the finished product in the drum is flushed by the flushing mechanism, thereby realizing the flipping and flushing of the finished product, ensuring the cleaning effect of the finished product. At the same time, the setting of the spiral guide strip facilitates the transportation of the cleaned finished product to the discharge port, reducing the difficulty of the staff in taking out the finished product.
[0008] In a specific possible implementation scheme, the roller drive device includes a first motor and a synchronous belt, a pulley is installed on the output shaft of the first motor, a roller gear ring is provided on the circumferential part of one end of the roller, and the synchronous belt is jointly mounted on the pulley and the roller gear ring.
[0009] By adopting the above technical solution, the first motor drives the pulley to rotate. Since the synchronous belt is jointly mounted on the pulley and the drum gear ring, the pulley drives the drum to rotate, and the rotation speed of the drum is controlled, thereby ensuring the flipping and cleaning effect of the finished product.
[0010] In a specific possible implementation scheme, it also includes a guide strip drive, which includes a second motor, a drive gear and a drive gear ring. The second motor is installed on the outer cover shell, the drive gear is fixedly connected to the output shaft of the second motor, the drive gear ring is rotatably connected to the outer cover shell, the drive gear is engaged with the drive gear ring, and one end of the spiral guide strip is fixedly connected to the drive gear ring.
[0011] By adopting the above technical solution, the second motor drives the driving gear to rotate. Since the driving gear and the driving gear ring are engaged, the driving gear drives the driving gear ring to rotate, thereby adjusting the rotation speed of the spiral guide strip relative to the drum. This can prevent the spiral guide strip from rotating too fast when the drum is cleaned at a high speed, thereby extending the cleaning time of the finished product.
[0012] In a specific possible implementation scheme, a slider is provided at one end of the spiral material guide strip away from the driving gear ring, a sliding groove is provided on the inner side wall of the drum, and the slider is slidably connected in the sliding groove.
[0013] By adopting the above technical solution, a slider is provided at one end of the spiral guide bar away from the driving gear ring, and a slide groove is opened on the inner wall of the drum. The slider is slidably connected in the slide groove, thereby ensuring the stability of the spiral guide bar when rotating and guiding materials.
[0014] In a specific possible implementation manner, a plurality of water outlet holes are opened on a side wall of one side of the drum.
[0015] By adopting the above technical solution, when the side wall of the drum with multiple water outlet holes is facing downward, the sewage after washing the finished products can be easily discharged. When the side wall of the drum without multiple water outlet holes is facing downward, water can be stored to soak the finished products, thereby ensuring the cleaning effect of the finished products.
[0016] In a specific possible implementation scheme, it further includes an air outlet pipe, both ends of which are installed on the support frame, the air outlet pipe is arranged through the drum, and a plurality of air outlets are arranged on the air outlet pipe.
[0017] By adopting the above technical solution, both ends of the air outlet pipe are installed on the support frame, and the air outlet pipe is set through the drum. Several air outlets are provided on the air outlet pipe, so that air can be blown into the drum, which is convenient for blowing away impurities adhering to the side wall of the drum.
[0018] In a specific possible implementation scheme, it also includes a circulating water tank, filter cotton, a water pump and a circulating water pipe. The circulating water tank is installed under the drum, the filter cotton is installed in the circulating water tank, the water pump is installed on a support frame, the circulating water pipe is installed in the drum, and the water pump is connected to the circulating water tank and the circulating water pipe respectively.
[0019] By adopting the above technical solution, the water used for cleaning thrown out of the drum is filtered through the filter cotton and then enters the circulating water tank for collection. The water stored in the circulating water tank is then pumped into the circulating water pipe through a water pump to rinse the finished products in the drum again, which can improve the utilization rate of water resources and avoid wasting water resources.
[0020] In a specific embodiment, it further includes a discharge plate, which is installed at one end of the discharge port on the inner side wall of the drum.
[0021] By adopting the above technical solution, a discharge plate is installed at one end of the discharge port on the inner wall of the drum. The discharge plate is used to assist in the discharge of the finished products and prevent the cleaned finished products from falling back into the center of the drum and mixing with the uncleaned finished products during the rotation of the drum.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. The drum is installed in the outer shell, and the drum is driven to rotate by the drum driving device, and then the finished products in the drum are flushed by the flushing mechanism, realizing the flipping and flushing of the finished products to ensure the cleaning effect of the finished products. At the same time, the setting of the spiral guide strip facilitates the transportation of the cleaned finished products to the discharge port, reducing the difficulty of the staff in taking out the finished products;
[0024] 2. The second motor drives the driving wheel to rotate. Since the driving wheel and the driving gear ring are both covered with a second synchronous belt, the driving wheel drives the driving gear ring to rotate, thereby adjusting the rotation speed of the spiral guide strip relative to the drum. This can prevent the spiral guide strip from rotating too fast when the drum is cleaning at a high speed, thereby extending the cleaning time of the finished product;
[0025] 3. When the drum has multiple water outlet holes and the side wall faces downward, it can facilitate the discharge of sewage after washing the finished products. When the drum does not have multiple water outlet holes and the side wall faces downward, it can store water to soak the finished products, thereby ensuring the cleaning effect of the finished products. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a structural diagram of an embodiment of the present application.
[0027] Figure 2 This is a front view of an embodiment of the present application.
[0028] Figure 3 This is a structural schematic diagram showing that the roller is installed on the support frame in the implementation of this application.
[0029] Figure 4 This is a cross-sectional view of the drum in an embodiment of the present application.
[0030] Figure 5 for Figure 3 Enlarged view of part A.
[0031] Figure 6 for Figure 4 Magnified view of part B.
[0032] Explanation of the accompanying drawings: 1. Outer cover shell; 2. Support frame; 3. Drum; 31. Slide groove; 32. Water outlet; 4. Drum driving device; 41. First motor; 42. Synchronous belt; 43. Pulley; 51. Filter cotton; 52. Circulating water tank; 53. Water pump; 54. Circulating water pipe; 6. Spiral guide bar; 61. Slider; 7. Guide bar driving part; 71. Second motor; 72. Driving gear; 73. Driving gear ring; 8. Discharge plate; 9. Air outlet pipe; 91. Air outlet. DETAILED DESCRIPTION
[0033] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0034] In this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features.
[0035] The embodiment of the present application discloses a machine for cleaning frozen trimming materials.
[0036] like Figure 1 and Figure 2As shown, the frozen trimming material cleaning machine includes an outer housing 1, a support frame 2, a drum 3, a drum drive device 4, and a flushing mechanism 5. The outer housing 1 is mounted on the support frame 2, and the drum 3 is rotatably connected to the drum 3. The drum drive device 4 is connected to the drum 3. The flushing mechanism 5 is mounted on the outer housing 1 and extends through the interior of the drum 3. A spiral guide bar 6 is installed in the drum 3 to assist in the transportation of the finished product. A discharge plate is provided at one end of the outer housing 1 adjacent to the feed port of the drum 3. The discharge plate is located at the discharge port of the drum 3.
[0037] like Figure 3 As shown, the roller drive device 4 includes a first motor 41, a synchronous belt and a pulley 43. The first motor 41 is installed on the support frame 2. The pulley 43 is installed on the output shaft of the first motor 41. A roller 3 gear ring is provided on the circumferential part of one end of the roller 3 adjacent to the first motor 41. The synchronous belt is jointly mounted on the roller 3 gear ring and the pulley 43, so that the roller 3 can be driven to rotate by the first motor 41.
[0038] A plurality of water outlet holes 32 are provided on the side wall of one side of the drum 3, and the side wall of the other side of the drum 3 is solid. In other embodiments, water outlet holes 32 can also be provided on the entire side wall of the drum 3, and then the water outlet holes 32 on the side wall of one side of the drum 3 can be blocked by a rubber plate, so as to facilitate the staff to adjust the area of the drum 3 that can drain water.
[0039] When the drum 3 has multiple water outlet holes 32 with the side wall facing downward, it is convenient to discharge the sewage after washing the finished products for water filtering. When the drum 3 does not have multiple water outlet holes 32 with the side wall facing downward, it can store water to soak and clean the finished products, thereby ensuring the cleaning effect of the finished products.
[0040] like Figures 4 to 6 , In the implementation of the present application, it also includes a guide bar drive member 7, a guide bar drive member 7 second motor 71, a driving gear 72 and a driving gear ring 73. The second motor 71 is mounted on the outer cover shell 1, the driving gear 72 is fixedly connected to the output shaft of the second motor 71, the driving gear ring 73 is rotatably connected to the outer cover shell 1, the driving gear 72 is meshed with the driving gear ring 73, the spiral guide bar 6 is mounted in the drum 3, one end of the spiral guide bar 6 is fixedly connected to the driving gear ring 73, the other end of the spiral guide bar 6 is provided with a slider 61, a slide groove 31 is opened on the inner side wall of the drum 3 corresponding to the slider 61, the slide groove 31 is preferably set as an annular groove, the slider 61 is slidably connected in the slide groove 31, the rotation direction of the spiral guide bar 6 is set in the same direction as the rotation direction of the drum 3, and a discharge plate 8 is installed at one end of the discharge port in the drum 3. The discharge plate 8 is preferably set as a spiral plate. The thickness of the discharge plate 8 is greater than the thickness of the driving gear ring 73, which can prevent the finished products after cleaning from returning to the center of the drum 3 and mixing with the unfinished finished products.
[0041] The second motor 71 drives the driving wheel to rotate. Since the driving wheel and the driving gear ring 73 are jointly provided with a second synchronous belt, the driving wheel drives the driving gear ring 73 to rotate, thereby adjusting the rotation speed of the spiral guide strip 6 relative to the drum 3. In this way, when the drum 3 is cleaned at a high speed, the spiral guide strip 6 can be prevented from rotating too fast, thereby extending the cleaning time of the finished product.
[0042] like Figure 3 As shown, it also includes an air outlet pipe 9, both ends of which are installed on the support frame 2. Usually, one end of the air outlet pipe 9 is connected to an air compressor or blower through a hose. The air outlet pipe 9 is set in the drum 3, and both ends of the air outlet pipe 9 pass through the drum 3. The air outlet pipe 9 is evenly installed with a number of air outlets 91 along the length direction, so that impurities attached to the side wall of the drum 3 can be blown out by blowing air into the drum 3, which facilitates the cleaning of the drum 3.
[0043] like Figure 4 As shown, filter cotton 51 is installed on the outer cover shell 1 below the drum 3, and a circulating water tank 52 is provided below the filter cotton 51. The water after flushing the finished product passes through the filter cotton 51 and enters the circulating water tank 52. A water pump 53 is installed on the support frame 2, and the water pump 53 is connected to the circulating water tank 52. A circulating water pipe 54 is installed in the drum 3, and the circulating water pipe 54 is connected to the water pump 53. Several nozzles 52 are also installed on the circulating water pipe 54, thereby improving the utilization rate of water.
[0044] The implementation principle of a frozen trimming material cleaning machine in an embodiment of the present application is as follows: a first motor 41 drives the pulley 43 to rotate. Since the synchronous belt is jointly mounted on the pulley 43 and the toothed ring of the drum 3, the pulley 43 drives the drum 3 to rotate, and the rotation speed of the drum 3 is controlled, thereby ensuring the flipping and cleaning effect of the finished product. The second motor 71 drives the driving wheel to rotate. Since the driving wheel and the driving toothed ring 73 are jointly mounted with a second synchronous belt, the driving wheel drives the driving toothed ring 73 to rotate, thereby adjusting the rotation speed of the spiral guide strip 6 relative to the drum 3, thereby preventing the spiral guide strip 6 from rotating too fast when the drum 3 is cleaned at a high speed, so as to extend the cleaning time of the finished product, thereby ensuring the cleaning effect of the finished product.
[0045] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A frozen trimming material cleaning machine, characterized by: The invention comprises an outer cover shell (1) and a support frame (2), wherein the outer cover shell (1) is mounted on the support frame (2), a roller (3) is mounted in the outer cover shell (1), the roller (3) is mounted in the outer cover shell (1), a roller driving device (4) is mounted on the outer cover shell (1), the roller driving device (4) is used to drive the roller (3) to rotate, a flushing mechanism (5) is provided in the outer cover shell (1), the flushing mechanism (5) is used to flush the finished product, and a spiral material guide strip (6) is mounted in the roller (3).
2. The frozen trimming material cleaning machine according to claim 1, characterized in that: The roller drive device (4) comprises a first motor (41) and a synchronous belt (42); a pulley (43) is mounted on the output shaft of the first motor (41); a roller (3) toothed ring is provided on the circumferential portion of one end of the roller (3); and the synchronous belt (42) is mounted on the pulley (43) and the roller (3) toothed ring.
3. The frozen trimming material cleaning machine according to claim 1, characterized in that: The invention also includes a material guide strip driving member (7), wherein the material guide strip driving member (7) includes a second motor (71), a driving gear (72) and a driving gear ring (73), wherein the second motor (71) is mounted on the outer cover shell (1), the driving gear (72) is fixedly connected to the output shaft of the second motor (71), the driving gear ring (73) is rotatably connected to the outer cover shell (1), the driving gear (72) is meshed with the driving gear ring (73), and one end of the spiral material guide strip (6) is fixedly connected to the driving gear ring (73).
4. The frozen trimming material cleaning machine according to claim 3, characterized in that: A slider (61) is provided at one end of the spiral guide bar (6) away from the driving gear ring (73), a slide groove (31) is provided on the inner side wall of the roller (3), and the slider (61) is slidably connected in the slide groove (31).
5. The frozen trimming material cleaning machine according to claim 1, characterized in that: A plurality of water outlet holes (32) are provided on a side wall of one side of the drum (3).
6. The frozen trimming material cleaning machine according to claim 1, characterized in that: It also includes an air outlet pipe (9), both ends of which are mounted on the support frame (2), the air outlet pipe (9) is arranged through the drum (3), and a plurality of air outlets (91) are arranged on the air outlet pipe (9).
7. The frozen trimming material cleaning machine according to claim 1, characterized in that: The invention also comprises filter cotton (51), a circulating water tank (52), a water pump (53) and a circulating water pipe (54), wherein the circulating water tank (52) is installed below the drum (3), the filter cotton (51) is installed in the circulating water tank (52), the water pump (53) is installed on the support frame (2), the circulating water pipe (54) is installed in the drum (3), and the water pump (53) is connected to the circulating water tank (52) and the circulating water pipe (54) respectively.
8. The frozen trimming material cleaning machine according to claim 7, characterized in that: It also includes a discharge plate (8), which is installed at one end of the discharge port on the inner side wall of the drum (3).