Soft magnetic dry-wet separation ultrasonic cleaning machine conveyed through steel belt

Abstract

The utility model relates to the technical field of ultrasonic cleaning, and discloses a soft magnetic dry-wet separation ultrasonic cleaning machine conveyed through a steel belt, which comprises a first conveying line body, a second conveying line body, an ultrasonic cleaning tank and a dry-wet separation device, the ultrasonic cleaning tank is positioned between the first conveying line body and the second conveying line body, the first conveying line body comprises a first feeding side, and the second conveying line body comprises a second feeding side; the first conveying line body comprises a first feeding side and a first discharging side, the second conveying line body comprises a second feeding side and a second discharging side, the ultrasonic cleaning tank comprises a third feeding side and a third discharging side, the second discharging side can correspond to the third feeding side, the third discharging side can correspond to the second feeding side, a dry-wet separation device is erected on the upper side of the second conveying line body, and a scraper mechanism is arranged below the first conveying line body and the second conveying line body. The scraper mechanism comprises a magnetic powder box, the conveying belts of the first conveying line body and the second conveying line body are steel belts, the steel belts are provided with smooth surfaces, and compared with a rubber conveying belt, the conveying belts are not prone to hiding dirt and easy to clean.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning, in particular to a soft magnetic dry-wet separation ultrasonic cleaning machine transmitted through a steel belt. Background Art

[0002] With the rapid development of the magnetic materials industry, the market demand for soft ferrite products is growing. However, how to increase production and efficiency and reduce overall operating costs will be a problem that soft magnetic manufacturers must solve. The current traditional cleaning methods have the main problems of not cleaning thoroughly, product mess affecting manual packaging, and product drying failure, which restrict production capacity and quality.

[0003] According to the soft magnetic dry-wet separation ultrasonic cleaning and drying device disclosed on the patent website (authorization announcement number: CN206199757U), "the dry-wet separation transition system includes a conveyor belt that receives materials conveyed by the cleaning system, and main synchronous pulleys and tensioning synchronous pulleys are installed at both ends of the conveyor belt. A transmission motor is installed on the main synchronous pulley. A lower magnetic attraction platform is installed on the inner side of the conveyor belt, and a separation mounting base is installed above the conveyor belt. A separation conveyor belt is installed on the separation mounting base. A height adjustment assembly for adjusting the height of the separation conveyor belt is also installed on the separation mounting base. An upper magnetic attraction platform is installed on the inner side of the separation conveyor belt."

[0004] In view of the above description, the applicant believes that the following problems exist:

[0005] During use of the utility model, since the dry-wet separation transition system includes a conveyor belt that receives materials transmitted by the cleaning system, main synchronous wheels and tensioning synchronous wheels are installed at both ends of the conveyor belt, and a transmission motor is installed on the main synchronous wheel. From the above text, it can be seen that the belt used in the utility model is a synchronous belt, and there is no second embodiment of this type of transmission belt in the specification. However, the synchronous belt is usually made of rubber material. When used to transport soft magnetic materials, the synchronous belt of this material is easy to adhere to magnetic powder, thereby causing the conveyor belt to be dirty. Therefore, it is necessary to improve a soft magnetic dry-wet separation ultrasonic cleaning machine that transmits through a steel belt to solve the above problem. Utility Model Content

[0006] In order to overcome the problem that rubber synchronous belts are prone to sticking to magnetic powder when used to transport soft magnetic materials.

[0007] The technical solution of the utility model is: a soft magnetic dry-wet separation ultrasonic cleaning machine transmitted by a steel belt, comprising a transmission line body 1, a transmission line body 2, an ultrasonic cleaning tank and a dry-wet separation device, the ultrasonic cleaning tank is located between the transmission line body 1 and the transmission line body 2, the transmission line body 1 comprises a feed side 1 and a discharge side 1, the transmission line body 2 comprises a feed side 2 and a discharge side 2, the ultrasonic cleaning tank comprises a feed side 3 and a discharge side 3, the discharge side 2 can correspond to the feed side 3, and the discharge side 3 can correspond to the feed side 2, the dry-wet separation device is mounted on the upper side of the transmission line body 2, a scraper mechanism is provided below the transmission line body 1 and the transmission line body 2, the scraper mechanism includes a magnetic powder box, and the conveyor belts of the transmission line body 1 and the transmission line body 2 are steel belts.

[0008] Preferably, the product can be transported to an ultrasonic cleaning tank through conveyor line body one, where cleaning is completed. Then, the gantry can transfer the product to conveyor line body two, where dry and wet separation is completed. The water adhering to conveyor line body two will drip or dry from conveyor line body two. The conveyor belt here is a steel belt, which has a smooth surface. Compared with rubber conveyor belts, it is not easy to hide dirt and is easy to clean. A scraper mechanism is provided on the lower side of conveyor line body one and conveyor line body two. The scraper of the scraper mechanism can remove the magnetic powder from the conveyor belt and collect the magnetic powder into a magnetic powder box.

[0009] Preferably, the ultrasonic cleaning tank includes a bracket and a water tank arranged in the middle of the bracket, a water inlet is provided at the upper edge of the water tank, a water outlet is provided at the bottom of the water tank, the water outlet is in a normally open state, the water inlet speed of the water inlet is greater than the water outlet speed of the water outlet, the normally open water outlet is conducive to the timely discharge of sewage, the water inlet can be selected to enter water at an appropriate time according to needs, it is easy to maintain the cleanliness of the inside of the water tank, and avoid secondary contamination of the product.

[0010] Preferably, the water trough is provided with a feed slope and a discharge slope on the feed side three and the discharge side three respectively. The feed slope includes a first feed slope and a second feed slope. The slope of the first feed slope is gentler than the slope of the second feed slope. By setting the first feed slope and the second feed slope, it is convenient for the product to enter the water trough without splashing water, thereby keeping the workshop clean.

[0011] Preferably, the bracket is provided with a slide rail, the slide rail is parallel to the length direction of the conveyor line body one, the slide rail is provided with a gantry, the gantry is provided with a cylinder perpendicular to the water tank, the output end of the cylinder is set upward, a baffle is provided under the gantry, a slide rod vertically passing through the gantry is provided above the baffle, a contact plate is provided on the top of the slide rod, the output end of the cylinder can support the contact plate and move upward, and the baffle is pushed by the movable gantry to better push the product onto the conveyor line body two, reducing the trouble of manual pushing.

[0012] Preferably, the conveyor line body 2 includes a leg group 1 and a leg group 2, wherein the leg group 1 is arranged toward the dry-wet separation device, and the leg group 2 is arranged away from the dry-wet separation device. The height of the leg group 2 is higher than the height of the leg group 1. Since the height of the leg group 1 is lower than the height of the leg group 2, the water brought out from the water trough will drip from the feed side 2 due to the action of gravity, thereby realizing dry-wet separation.

[0013] Preferably, the dry-wet separation device includes an air jet device and a drying device. The air jet device is arranged on a side close to the ultrasonic cleaning tank, and the drying device is arranged on a side away from the ultrasonic cleaning tank. After the water adhering to the product is blown away, the product is transferred to the drying device for further drying, so that the dry-wet separation is more thorough.

[0014] Preferably, a heating tube is provided inside the drying device. The reason why the drying device can dry is that the heating tube is provided inside the drying device, and the heating tube can emit a large amount of heat.

[0015] Beneficial effects of the utility model:

[0016] 1. The product can be transported to the ultrasonic cleaning tank through the conveyor line body 1, and the cleaning is completed in the ultrasonic cleaning tank. Then the gantry can transfer the product to the conveyor line body 2, and the dry and wet separation is completed on the conveyor line body 2. The water adhering to the conveyor line body 2 will drip from the conveyor line body 2 or dry. The conveyor belt here is a steel belt. The steel belt has a smooth surface. Compared with the rubber conveyor belt, it is not easy to hide dirt and is easy to clean. A scraper mechanism is provided on the lower side of the conveyor line body 1 and the conveyor line body 2. The scraper of the scraper mechanism can remove the magnetic powder from the conveyor belt and collect the magnetic powder into the magnetic powder box.

[0017] 2. By adjusting the height of the second leg group of the conveyor line body, it is more conducive to the dripping of water on the surface of the conveyor line body, thereby better achieving dry and wet separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the location of the ultrasonic cleaning tank of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the ultrasonic cleaning tank of the utility model;

[0021] Figure 4 This is a schematic diagram of the gantry structure of the utility model;

[0022] Figure 5 This is a structural schematic diagram of the support leg group 1 and the support leg group 2 of the present invention.

[0023] Explanation of the accompanying symbols: 1. Conveyor line body one; 11. Feed side one; 12. Discharge side one; 2. Conveyor line body two; 21. Feed side two; 22. Discharge side two; 23. Conveyor belt; 24. Support leg group one; 25. Support leg group two; 3. Ultrasonic cleaning tank; 31. Feed side three; 311. Feed slope; 3111. First feed slope; 3112. Second feed slope; 32. Discharge side three; 321. Discharge slope; 33. Bracket; 34. Water tank; 341. Water inlet; 342. Water outlet; 4. Dry-wet separation device; 41. Jet device; 42. Drying device; 5. Scraper mechanism; 51. Magnetic powder box; 6. Gantry; 61. Slide rail; 62. Cylinder; 621. Output end; 63. Baffle; 64. Slide rod; 65. Contact plate. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] See also Figure 1-Figure 5 , Figure 1 The direction of the arrow in the middle is the direction in which the device conveys the product; Figure 4 The direction of the arrow in the middle is the direction of the length of the transmission line; Figure 5 The direction of the middle arrow is the direction pointing to the ultrasonic cleaning tank 3. The utility model provides an embodiment: a soft magnetic dry-wet separation ultrasonic cleaning machine transmitted by a steel belt, comprising a transmission line body 1, a transmission line body 2, an ultrasonic cleaning tank 3 and a dry-wet separation device 4, the ultrasonic cleaning tank 3 is located between the transmission line body 1 and the transmission line body 2, the transmission line body 1 includes a feed side 11 and a discharge side 12, the transmission line body 2 includes a feed side 21 and a discharge side 22, the ultrasonic cleaning tank 3 includes a feed side 31 and a discharge side 32, the discharge side 22 can correspond to the feed side 31, and the discharge side 32 can correspond to the feed side 21, the dry-wet separation device 4 is mounted on the upper side of the transmission line body 2, a scraper mechanism 5 is provided below the transmission line body 1 and the transmission line body 2, the scraper mechanism 5 includes a magnetic powder box 51, and the conveyor belts 23 of the transmission line body 1 and the transmission line body 2 are steel belts. The product can be transported to the ultrasonic cleaning tank 3 through the conveyor line body 1, and the cleaning is completed in the ultrasonic cleaning tank 3. Then the gantry 6 can transfer the product to the conveyor line body 2 2, and the dry and wet separation is completed on the conveyor line body 2 2. The water adhering to the conveyor line body 2 2 will drip from the conveyor line body 2 2 or dry. The conveyor belt 23 here is a steel belt. The steel belt has a smooth surface. Compared with the rubber conveyor belt 23, it is not easy to hide dirt and is easy to clean. A scraper mechanism 5 is provided on the lower side of the conveyor line body 1 and the conveyor line body 2 2. The scraper of the scraper mechanism 5 can remove the magnetic powder from the conveyor belt 23 and collect the magnetic powder into the magnetic powder box 51.

[0026] See also Figures 1-4 In this embodiment, the ultrasonic cleaning tank 3 includes a bracket 33 and a water tank 34 disposed in the middle of the bracket 33. A water inlet 341 is provided at the upper edge of the water tank 34, and a water outlet 342 is provided at the bottom of the water tank 34. The water outlet 342 is normally open, and the water inlet rate of the water inlet 341 is greater than the water outlet rate of the water outlet 342. The normally open water outlet 342 facilitates the timely discharge of sewage. The water inlet 341 can be selected to enter water at the appropriate time as needed, which facilitates maintaining the cleanliness of the interior of the water tank 34 and avoiding secondary contamination of the product. The water tank 34 is provided with a feed slope 311 and a discharge slope 321 on the feed side 31 and the discharge side 32, respectively. The feed slope 311 includes a first feed slope 3111 and a second feed slope 3112. The slope of the first feed slope 3111 is gentler than the slope of the second feed slope 3112. By providing a first feed ramp 3111 and a second feed ramp 3112, products are easily prevented from splashing when entering the water tank 34, keeping the workshop clean and tidy. The bracket 33 is provided with a slide rail 61, which is parallel to the length of the conveyor line 1. A gantry 6 is provided on the slide rail 61. The gantry 6 is provided with a cylinder 62 perpendicular to the water tank 34, with the output end 621 of the cylinder 62 facing upward. A baffle 63 is provided below the gantry 6. A slide bar 64 is provided above the baffle 63, extending vertically through the gantry 6. A contact plate 65 is provided on top of the slide bar 64. The output end 621 of the cylinder 62 can move upward against the contact plate 65. Pushing the baffle 63 by the movable gantry 6 can better push products onto the conveyor line 2, reducing the need for manual pushing.

[0027] See also Figure 5 In this embodiment, the conveyor line body 2 includes leg group 1 24 and leg group 2 25. Leg group 1 24 is positioned toward the wet-dry separation device 4, while leg group 25 is positioned away from the wet-dry separation device 4. Leg group 2 25 is higher than leg group 1 24. Because leg group 1 24 is lower than leg group 2 25, water drawn from the water tank 34 drips from the feed side 2 21 due to gravity, achieving wet-dry separation. The wet-dry separation device 4 includes an air jet device 41 and a drying device 42. The air jet device 41 is positioned on the side closest to the ultrasonic cleaning tank 3, while the drying device 42 is positioned away from the ultrasonic cleaning tank 3. After the water adhering to the product is blown away, the product is conveyed to the drying device 42 for further drying, achieving a more thorough wet-dry separation. The drying device 42 is internally equipped with a heating pipe. The drying device 42 is able to dry the product because it contains a heating pipe that emits a large amount of heat.

[0028] During operation, the line body of the previous workstation first conveys the product to the feed side 11 of the conveyor line body 1, and then the conveyor belt 23 drives the product to the discharge side 12. Then the product will be pushed into the ultrasonic cleaning tank 3 by the power of the conveyor belt 23 of the conveyor line body 1, but some magnetic powder carried with the product will fall from the gap between the discharge side 12 and the feed side 31. A magnetic powder barrel needs to be placed in the gap here to hold the magnetic powder. The conveyor belt 23 of the conveyor line body 1 that has touched the product turns under the conveyor line body 1, and the scraper of the scraper mechanism 5 under the conveyor line body 1 will scrape off the magnetic powder stuck on the conveyor belt 23, and let the magnetic powder on the scraper fall freely into the magnetic powder box 51. The product moved into the ultrasonic cleaning tank 3 will first fall from the feed side 12. The product enters the feed slope 311 at the third side 31 and slowly slides down at the second feed slope 3112 into the water in the water tank 34. When the product slides to the first feed slope 3111, it slides down quickly until the product is completely immersed in the water in the water tank 34. The dirt of the product sinks to the bottom of the water due to gravity and is discharged through the water outlet 342. When the discharged water is not enough to immerse the water in the water tank 34, water will be immediately introduced into the water inlet 341 to maintain sufficient water in the water tank 34. An ultrasonic device is also provided at the bottom of the water tank 34. The ultrasonic device is a prior art and will not be described in detail here. The ultrasonic wave emitted by the ultrasonic device will cause the product to vibrate violently and slightly in the water, so that the magnetic powder on the product will fall off and be discharged through the water outlet 342. After the device is cleaned, the gantry 6 will move to the left side of the ultrasonic cleaning tank 3. In order to facilitate the baffle 63 to pass over the product, during the movement, the cylinder 62 will extend the output end 621 to support the contact plate 65, and the contact plate 65 drives the baffle 63 to be lifted up. When the gantry 6 moves completely to the right, the cylinder 62 will retract the output end 621. Here, the baffle 63 falls into the water tank 34 and contacts the bottom of the water tank 34. Then the gantry 6 moves to the left, and the baffle 63 pushes the product to move to the left. There are many holes on the surface of the baffle 63 here. These holes are used to keep the magnetic powder and water in the water tank 34. When the product is pushed out from the discharge slope 321 and moves to the discharge side three 32, part of the product will contact the feed side two of the conveyor line body two 2. 21, at this time, the water adhering to the product will fall from the gap between the discharge side three 32 and the feed side two 21. A sewage bucket needs to be placed in the gap here to hold the water brought out by the product. The product contacts the conveyor belt 23 of the conveyor line body two 2 and drives the product to move to the drying device 42. Here it will first pass through the jet device 41. The gas sprayed by the jet device 41 blows on the product to blow away the water attached to the surface of the product. At the same time, because the support leg group two 25 is higher than the support leg group one 24, the blown water will be affected by gravity and slide to the feed side two 21 and drip. At this time, the product is conveyed to the drying device 42 through the conveyor belt 23 of the conveyor line body two 2 for further dry and wet separation. The surface of the product in the drying device 42 heats up rapidly.The water film attached to the surface of the product will evaporate quickly, thus completing the final step of dry and wet separation.

[0029] Through the above steps, the product can be transported to the ultrasonic cleaning tank 3 through the transmission line body 1, and the cleaning is completed in the ultrasonic cleaning tank 3. Then the gantry 6 can transfer the product to the transmission line body 2 2, and the dry and wet separation is completed on the transmission line body 2 2. The water adhering to the transmission line body 2 2 will drip from the transmission line body 2 2 or dry. The conveyor belt 23 here is a steel belt. The steel belt has a smooth surface. Compared with the rubber conveyor belt 23, it is not easy to hide dirt and is easy to clean. A scraper mechanism 5 is provided on the lower side of the transmission line body 1 and the transmission line body 2 2. The scraper of the scraper mechanism 5 can hang the magnetic powder of the conveyor belt 23 and collect the magnetic powder into the magnetic powder box 51 to solve the problem that the rubber synchronous belt is easily adhered to the magnetic powder when used to transport soft magnetic materials.

Claims

1. A soft magnetic dry-wet separation ultrasonic cleaning machine transmitted by steel belt, characterized by: The invention comprises a transmission line body 1 (1), a transmission line body 2 (2), an ultrasonic cleaning tank (3) and a dry-wet separation device (4), wherein the ultrasonic cleaning tank (3) is located between the transmission line body 1 (1) and the transmission line body 2 (2), the transmission line body 1 (1) comprises a feed side 1 (11) and a discharge side 1 (12), the transmission line body 2 (2) comprises a feed side 2 (21) and a discharge side 2 (22), the ultrasonic cleaning tank (3) comprises a feed side 3 (31) and a discharge side 3 (32). (32), the discharging side 2 (22) can correspond to the feeding side 3 (31), the discharging side 3 (32) can correspond to the feeding side 2 (21), a dry-wet separation device (4) is mounted on the upper side of the conveying line body 2 (2), a scraper mechanism (5) is provided below the conveying line body 1 (1) and the conveying line body 2 (2), the scraper mechanism (5) includes a magnetic powder box (51), and the conveying belts (23) of the conveying line body 1 (1) and the conveying line body 2 (2) are steel belts.

2. The soft magnetic dry-wet separation ultrasonic cleaning machine with steel belt transmission according to claim 1, characterized in that: The ultrasonic cleaning tank (3) comprises a bracket (33) and a water tank (34) arranged in the middle of the bracket (33); a water inlet (341) is provided at the upper edge of the water tank (34); a water outlet (342) is provided at the bottom of the water tank (34); the water outlet (342) is in a normally open state; and the water inlet speed of the water inlet (341) is greater than the water outlet speed of the water outlet (342).

3. The soft magnetic dry-wet separation ultrasonic cleaning machine transmitted by steel belt according to claim 2, characterized in that: The water trough (34) is provided with a feed slope (311) and a discharge slope (321) on the feed side three (31) and the discharge side three (32), respectively. The feed slope (311) includes a first feed slope (3111) and a second feed slope (3112). The slope of the first feed slope (3111) is gentler than the slope of the second feed slope (3112).

4. The soft magnetic dry-wet separation ultrasonic cleaning machine with steel belt transmission according to claim 3, characterized in that: The bracket (33) is provided with a slide rail (61), and the slide rail (61) is parallel to the length direction of the conveyor line body (1). A gantry (6) is provided on the slide rail (61), and a cylinder (62) perpendicular to the water tank (34) is provided on the gantry (6). The output end (621) of the cylinder (62) is set upward, and a baffle (63) is provided below the gantry (6). A slide rod (64) vertically passing through the gantry (6) is provided above the baffle (63). A contact plate (65) is provided on the top of the slide rod (64). The output end (621) of the cylinder (62) can move upward by supporting the contact plate (65).

5. The soft magnetic dry-wet separation ultrasonic cleaning machine transmitted by steel belt according to claim 1, characterized in that: The second conveying line body (2) comprises a first leg group (24) and a second leg group (25), wherein the first leg group (24) is arranged toward the dry-wet separation device (4), and the second leg group (25) is arranged away from the dry-wet separation device (4), and the height of the second leg group (25) is higher than the height of the first leg group (24).

6. The soft magnetic dry-wet separation ultrasonic cleaning machine with steel belt transmission according to claim 5, characterized in that: The dry-wet separation device (4) comprises an air jet device (41) and a drying device (42), wherein the air jet device (41) is arranged on a side close to the ultrasonic cleaning tank (3), and the drying device (42) is arranged on a side away from the ultrasonic cleaning tank (3).

7. The soft magnetic dry-wet separation ultrasonic cleaning machine with steel belt transmission according to claim 6, characterized in that: A heating tube is provided inside the drying device (42).

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