Forming press with supporting device

By setting up adjustable support components and rollers in the press, the problem of collapse of large-span plates due to excessive weight during the pressing process is solved, and stable support for different plate types and guarantee of processing quality are achieved.

CN223394184UActive Publication Date: 2025-09-30DUO WEI LV JIAN KE JI (SI CHUAN) YOU XIAN GONG SI
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Patent Information

Application Number
CN202422669366.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-02
Publication Date
2025-09-30
Estimated Expiration
2034-11-02

AI Technical Summary

Technical Problem

When profiling large-span plates, the plates often collapse in the middle due to their excessive weight, their edges shift, and the shapes pressed by the profiling rollers do not meet the design requirements, resulting in the plates being scrapped.

Method used

An adjustable support assembly is set between the press devices, and the support height and angle are adjusted through the support rod and the adjustment assembly to support the plate to avoid bending and deformation, and stable support is provided through the rollers.

Benefits of technology

It effectively avoids bending and deformation of the plate, adapts to the processing requirements of different plate shapes, and ensures the quality of the pressing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a forming press with a supporting device, which comprises a machine base, a plurality of supporting devices and a plurality of supporting devices, the two profiling devices stretch across the transverse sliding rails in the direction perpendicular to the transverse sliding rails and are connected to the transverse sliding rails in a sliding mode; the sliding bases are arranged on the transverse sliding rails between the two profiling devices, and each transverse sliding rail is provided with at least one sliding base; the supporting rod is connected to the top of the sliding base and extends upwards; the supporting assembly is connected to the tops of the multiple supporting rods through an adjusting assembly, and the adjusting assembly can adjust the distance and the angle between the supporting assembly and the supporting rods; wherein the top of the supporting assembly is flush with the profiling plane of the profiling device, and the distance between the sliding base and the profiling device can be adjusted. According to the technical scheme, the adjustable supporting assembly is arranged between the profiling devices so as to support the profiled plate, and therefore bending deformation of the plate is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of building material manufacturing equipment, and in particular to a press with a supporting device. Background Art

[0002] In the building board manufacturing industry, forming boards typically requires the use of a profiling machine, which is equipped with a set of profiling rollers. As the board is conveyed to the profiling machine, the rollers sequentially press the board, shaping it into the desired shape. A typical profiling machine has a set of profiling rollers on each side, each for profiling the edges of the board.

[0003] However, when this type of plate forming machine is used to form plates with large spans, the plates will collapse in the middle due to their excessive weight, which will cause the edges of the plates to shift. The shape formed by the forming rollers does not meet the design requirements, and eventually the plates will be scrapped. Utility Model Content

[0004] In view of the above problems, the present application is proposed to provide a press with a supporting device that solves the above problems.

[0005] In one embodiment of the present application, a forming press having a supporting device is provided, comprising:

[0006] A machine base, wherein the machine base is provided with a plurality of transverse slide rails arranged at intervals;

[0007] Two profiling devices, along a direction perpendicular to the transverse slide rails, the profiling devices spanning a plurality of the transverse slide rails and slidably connected to the transverse slide rails, the two profiling devices being arranged in parallel and spaced apart;

[0008] A sliding base is provided on the transverse slide rail between the two pressing devices, and each transverse slide rail is provided with at least one sliding base;

[0009] A support rod connected to the top of the sliding base and extending upward;

[0010] A support assembly is connected to the top of each of the support rods through an adjustment assembly, wherein the adjustment assembly can adjust the distance and angle between the support assembly and the support rods;

[0011] The top of the support assembly is flush with the profiling plane of the profiling device, and the distance between the sliding base and the profiling device is adjustable.

[0012] Optionally, the support assembly is arranged parallel to the profiling device.

[0013] Optionally, a connecting rod assembly is further included, one end of the connecting rod assembly is connected to the sliding base, and the other end is connected to the pressing device.

[0014] Optionally, an adjusting member is provided on the connecting rod assembly, and the adjusting member can adjust the distance between the sliding base and the pressing device.

[0015] Optionally, the support assembly is arranged along the length direction of the forming machine, and the support assembly includes a plurality of rollers with consistent heights.

[0016] Optionally, the roller is a cylindrical rubber-coated roller.

[0017] Optionally, two groups of spaced-apart support assemblies are provided between the two profiling devices, and the support heights of the two support assemblies are the same or different.

[0018] Optionally, when the profiling plane heights of the two profiling devices are different, the support height of one of the support assemblies is the same as the profiling plane height of an adjacent profiling device, and the support height of the other support assembly is the same as the profiling plane height of the other profiling device.

[0019] Optionally, the distance between two support assemblies is equal to the distance between adjacent support assemblies and the profiling device.

[0020] Optionally, the support rod includes a first section and a second section, and an elastic member is provided between the first section and the second section.

[0021] In the technical solution provided in the embodiments of the present application, an adjustable support assembly is provided between the profiling devices to support the sheet being profiled, thereby preventing bending and deformation of the sheet. Furthermore, an adjustment assembly is provided between the support assembly and the support rod, allowing the support assembly's height and angle to be adjusted to accommodate the processing of different sheet shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0023] Figure 1 A top view of a molding machine provided in an embodiment of the present application;

[0024] Figure 2 A cross-sectional view of a molding machine provided in an embodiment of the present application;

[0025] Figure 3 A cross-sectional view of another molding press provided in an embodiment of the present application;

[0026] Figure 4 A schematic structural diagram of a support device provided in an embodiment of the present application.

[0027] Description of the accompanying figures:

[0028] Machine base 1, transverse slide rail 2, pressing device 3, sliding base 4, support rod 5, first section 51, second section 52, elastic member 53, adjustment assembly 6, upper adjustment plate 61, adjustment bolt 62, lower adjustment plate 63, connecting rod assembly 7, roller 8, support assembly 9. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the embodiments described are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of this application. The "including" mentioned throughout the specification and claims is an open term and should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect. In addition, in the embodiments of the present application, a plurality refers to two or more. Unless there is any contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0030] Figure 1 A top view of a forming machine provided in an embodiment of the present application is shown. Figure 2 This is a cross-sectional view of a molding machine provided in an embodiment of the present application. Figure 1 and Figure 2 In one embodiment of the present application, a press with a support device is provided, and the press with a support device comprises: a machine base 1, two press devices 3, a sliding base 4, a support rod 5 and a support assembly 9. A plurality of transverse slide rails 2 arranged at intervals are provided on the machine base 1; the machine base 1 has a length direction and a width direction. The length direction of the machine base 1 can be considered as the feeding direction or the discharging direction of the press with a support device, and the width direction of the machine base 1 is the width direction of the press with a support device, that is, the same direction as the width direction of the processed plate. The machine base 1 can be fixed to a horizontal ground by fasteners, and a plurality of transverse rails are arranged in parallel and at intervals along the width direction of the machine base 1.

[0031] The setting direction of the profiling device 3 is the same as the length direction of the machine base 1, that is, the two profiling devices 3 are arranged in a direction perpendicular to the transverse slide rail 2, and the profiling devices 3 span multiple transverse slide rails 2 and can be slidably connected to the transverse slide rail 2. The two profiling devices 3 are arranged in parallel and spaced apart; when the plate enters the processing area of ​​the profiling machine, the two profiling devices 3 can respectively profil the edges on both sides of the plate, thereby realizing the processing of the plate. The profiling device 3 can slide on the transverse slide rail 2, and when it slides to the set position, the profiling device 3 can be fixed to the transverse rail limit. This technical solution can adjust the distance between the two profiling devices 3, thereby meeting the profiling processing requirements for plates of different widths.

[0032] The sliding base 4 is arranged on the transverse slide rail 2 between the two pressing devices 3, and each transverse slide rail 2 is provided with at least one sliding base 4; similarly, the sliding base 4 can slide on the transverse slide rail 2, thereby changing the position of the sliding base 4.

[0033] The support rods 5 are connected to the top of the sliding base 4 and extend upward. Specifically, one end of the support rods 5 is connected to the top of the sliding base 4, and the other end of the support rods 5 extends vertically upward. The support assembly 9 is connected to the tops of the support rods 5 through the adjustment assembly 6. The adjustment assembly 6 can adjust the distance and angle between the support assembly 9 and the support rods 5.

[0034] The top of the support assembly 9 is flush with the profiling surface of the profiling device 3, and the distance between the sliding base 4 and the profiling device 3 is adjustable. Specifically, the support surface of the support assembly 9 is flush with the profiling surface of the profiling device 3, and the support assembly 9 can provide effective support for the sheet material during the profiling process. When the distance between the two profiling devices 3 is adjusted to increase, in order to provide better support for the support assembly 9, it is necessary to simultaneously adjust the distance between the support assembly 9 and the profiling device 3. During this adjustment process, only the position of the sliding base 4 on the transverse slide rail 2 needs to be adjusted.

[0035] In the technical solution provided in the embodiment of the present application, an adjustable support assembly 9 is provided between the profiling device 3 to support the sheet being profiling, thereby preventing bending and deformation of the sheet. In addition, since an adjustment assembly 6 is provided between the support assembly 9 and the support rod 5, the support height and angle of the support assembly 9 can be adjusted by the adjustment assembly 6 to adapt to the processing of different sheet shapes.

[0036] Furthermore, the support assembly 9 is arranged parallel to the profiling device 3 , that is, the arrangement direction of the support assembly 9 is the same as the arrangement direction of the profiling device 3 .

[0037] In one embodiment provided herein, the adjustment assembly 6 includes an upper adjustment plate 61, adjustment bolts 62, and a lower adjustment plate 63. The upper adjustment plate 61 is connected to the support assembly 9, and the lower adjustment plate 63 is connected to the top of the support rod 5. The upper adjustment plate 61 and the lower adjustment plate 63 are connected at the four corners by adjustment bolts 62. When the support height of the support assembly 9 needs to be adjusted, the support height of the support assembly 9 can be changed by simply adjusting the four adjustment bolts 62 at the four corners at the same time. When the support angle of the support assembly 9 needs to be adjusted, the support angle of the support assembly 9 can be changed by simply raising the two adjustment bolts 62 on one side and lowering the two adjustment bolts 62 on the other side.

[0038] See also Figures 1 to 2 In one embodiment provided in the present application, the press with the support device further includes a connecting rod assembly 7, one end of the connecting rod assembly 7 is connected to the sliding base 4, and the other end is connected to the press device 3. Specifically, some sliding bases 4 are connected to the press device 3 through the connecting rod assembly 7, or each sliding base 4 is connected to the press device 3 through a connecting rod assembly 7. It can be considered that the connecting rod assembly 7 is mainly used to limit the distance between the sliding base 4 and the press device 3, thereby ensuring that the support assembly 9 is always arranged parallel to the press device 3. When each sliding base 4 has a connecting rod assembly 7, each connecting rod assembly 7 has the same length.

[0039] Furthermore, to facilitate adjustment of the distance between the support assembly 9 and the profiling device 3, in one embodiment provided herein, an adjustment member is provided on the connecting rod assembly 7, which can adjust the distance between the sliding base 4 and the profiling device 3. Specifically, the adjustment member can change the length of the connecting rod assembly 7, thereby changing the distance between the sliding base 4 and the profiling device 3. In one specific embodiment, the connecting rod assembly 7 can be a screw, and the adjustment member is a nut provided on the sliding base 4. By rotating the screw, the distance between the sliding base 4 and the profiling device 3 can be changed. This technical solution has a simple structure, is easy and convenient to operate, and is low in cost.

[0040] When the press is performing press-forming processing on the sheet material, the unprocessed sheet material enters the press from one end of the press, and the sheet material after the press-forming processing is continuously output from the other end of the press. Therefore, the support assembly 9 must not only be able to support the sheet material during the press-forming process, but also need to adapt to the continuous movement of the sheet material. In one embodiment provided in the present application, the support assembly 9 is arranged along the length direction of the press, and the support assembly 9 includes a plurality of rollers 8 with consistent heights. When the press is processing the sheet material, the rollers 8 can rotate relative to the sheet material at all times.

[0041] In a specific embodiment, the roller 8 is a cylindrical rubber-coated roller 8. The cylindrical roller 8 can provide better support for the plate. In addition, the roller 8 is a rubber-coated roller 8, which can effectively prevent the roller 8 from scratching the plate surface.

[0042] When a press is pressing a sheet, it usually only presses the two edges of the sheet, but the sheet is not necessarily in the shape of a flat plate, and the pressing planes of the two presses 3 are not necessarily on the same plane. Therefore, in order to adapt to this situation, in one embodiment provided in the present application, two sets of spaced support assemblies 9 are provided between the two presses 3, and the support heights of the two support assemblies 9 are the same or different. When the pressing plane heights of the two presses 3 are different, the support height of one support assembly 9 is the same as the pressing plane height of the adjacent press assemblies 3, and the support height of the other support assembly 9 is the same as the pressing plane height of the other press assemblies 3.

[0043] In order to improve the uniformity of the supporting force of the support assembly 9 , in one embodiment provided in the present application, the distance between two support assemblies 9 is equal to the distance between the support assembly 9 and the adjacent profiling device 3 .

[0044] When the profiling device 3 is profiling the sheet material, the sheet material is prone to vibration. When the sheet material collides with the support assembly 9 during vibration, not only will a huge noise be generated, but the surface of the sheet material will also be easily scratched. In one embodiment provided in the present application, the support rod 5 includes a first section 51 and a second section 52, and an elastic member 53 is provided between the first section 51 and the second section 52, so that the second section 52 of the support rod 5 has a certain degree of elasticity. The first section 51 is connected to the sliding base 4, and the second section 52 is connected to the adjustment assembly 6. This technical solution can not only reduce the vibration amplitude of the sheet material, but also dynamically adjust the supporting force on the sheet material.

[0045] In summary, the technical solution provided in the embodiments of the present application employs an adjustable support assembly disposed between the profiling devices to support the sheet being profiled, thereby preventing bending and deformation of the sheet. Furthermore, an adjustment assembly is disposed between the support assembly and the support rod, allowing the support assembly's height and angle to be adjusted to accommodate the processing of different sheet shapes.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A forming machine with a supporting device, characterized in that: include: A machine base, wherein the machine base is provided with a plurality of transverse slide rails arranged at intervals; Two profiling devices, along a direction perpendicular to the transverse slide rails, the profiling devices spanning a plurality of the transverse slide rails and slidably connected to the transverse slide rails, the two profiling devices being arranged in parallel and spaced apart; A sliding base is provided on the transverse slide rail between the two pressing devices, and each transverse slide rail is provided with at least one sliding base; A support rod connected to the top of the sliding base and extending upward; A support assembly is connected to the top of each of the support rods through an adjustment assembly, wherein the adjustment assembly can adjust the distance and angle between the support assembly and the support rods; The top of the support assembly is flush with the profiling plane of the profiling device, and the distance between the sliding base and the profiling device is adjustable.

2. The forming press with a supporting device according to claim 1, characterized in that: The support assembly is arranged parallel to the profiling device; The adjustment assembly includes an upper adjustment plate, an adjustment bolt and a lower adjustment plate. The upper adjustment plate is connected to the support assembly, the lower adjustment plate is connected to the top of the support rod, and the upper and lower adjustment plates are connected at four corners by the adjustment bolts.

3. The forming press with a supporting device according to claim 2, characterized in that: It also includes a connecting rod assembly, one end of which is connected to the sliding base, and the other end is connected to the pressing device.

4. The forming press with a supporting device according to claim 3, characterized in that: The connecting rod assembly is provided with an adjusting piece, and the adjusting piece can adjust the distance between the sliding base and the pressing device.

5. The forming press with a supporting device according to claim 1, characterized in that: The support assembly is arranged along the length direction of the forming machine, and the support assembly includes a plurality of rollers with the same height.

6. The forming press with a supporting device according to claim 5, characterized in that: The roller is a cylindrical rubber-coated roller.

7. The forming press with a supporting device according to claim 1, characterized in that: Two groups of spaced-apart support assemblies are provided between the two profiling devices, and the support heights of the two support assemblies are the same or different.

8. The forming press with a supporting device according to claim 7, characterized in that: When the profiling plane heights of the two profiling devices are different, the support height of one of the support assemblies is the same as the profiling plane height of an adjacent profiling device, and the support height of the other support assembly is the same as the profiling plane height of the other profiling device.

9. The forming press with a supporting device according to claim 8, characterized in that: The distance between the two support assemblies is equal to the distance between the support assembly and the adjacent profiling device.

10. The forming press with a supporting device according to claim 1, characterized in that: The support rod includes a first section and a second section, and an elastic member is provided between the first section and the second section.