Water invasion cooling type linear pig casting machine
Through the cooperation of scrapers, vertical rods, electric push rods and drive components, bubbles and excess liquid in the molten aluminum are automatically removed, solving the problem of tedious manual operation, achieving a smooth and consistent ingot surface, and improving production efficiency.
Patent Information
- Application Number
- CN202422655111.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The existing water-immersion cooling linear ingot casting machine requires manual operation to remove bubbles and excess liquid from the aluminum liquid during the casting process, which is tedious and prone to errors, resulting in an uneven surface of the ingot and affecting the consistency of the ingot.
The scraper, vertical rod, electric push rod and drive assembly are used to automatically remove bubbles and excess liquid in the molten aluminum. The excess liquid is collected in a collection box. The structure is convenient and there is no need to modify the traditional production line.
It realizes the automatic removal of bubbles and excess liquid in the aluminum liquid, ensures the smoothness and consistency of the ingot surface, simplifies the operation process and improves production efficiency.
Smart Images

Figure CN223394271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of linear ingot casting machines, in particular to a water-immersion cooling type linear ingot casting machine. Background Art
[0002] A water-cooled linear ingot casting machine is a type of metal casting equipment primarily used to produce various metal ingots. This equipment pours molten metal into a mold and rapidly solidifies it using water cooling. Linear ingot casting machines are characterized by their long ingot lengths, often reaching several meters or even longer, making them suitable for producing large batches of long metal ingots.
[0003] During ingot casting, molten aluminum is poured into the mold. During the pouring process, some air will enter the mold along with the molten aluminum. Therefore, a staff member usually removes bubbles in the molten aluminum with the help of scrapers or other items. At the same time, the surface of the molten aluminum can be scraped to ensure the smoothness of the ingot surface. Excess molten aluminum can also be scraped off to ensure the consistency of the ingot. However, manual operation is cumbersome and labor-intensive, and there is a possibility of missing scrapes due to distraction. In view of this, we have proposed a water-immersion cooling linear ingot casting machine. Utility Model Content
[0004] The purpose of the present invention is to provide a water-immersion cooling linear ingot casting machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a water-immersion cooling linear ingot casting machine, comprising a U-shaped track, the upper surface of the U-shaped track is provided with a driving wheel, the outer surface of the driving wheel is provided with a mold, the rear surface of the U-shaped track is fixedly connected to an L-shaped mounting plate, the front surface of the L-shaped mounting plate is fixedly connected to a support plate, the upper surface of the support plate is fixedly connected to an electric push rod, the lower end of the electric push rod slides through the lower surface of the support plate, the lower end of the electric push rod is fixedly connected to the U-shaped frame, the lower surface of the U-shaped frame is fixedly connected to a first mounting plate, the lower surface of the first mounting plate is provided with a limiting slide groove, the lower surface of the first mounting plate is provided with a first displacement plate, the lower surface of the first displacement plate is fixedly connected to a scraper, the lower surface of the first displacement plate is fixedly connected to a vertical rod, and a driving assembly is provided on the first mounting plate.
[0006] Preferably, the driving assembly includes two second mounting plates, both of which are fixedly connected to the upper surface of the first mounting plate, a winding roller is rotatably connected between the two second mounting plates, a forward and reverse motor is fixedly connected to the right side surface of the right second mounting plate, and the output end of the forward and reverse motor is fixedly connected to the winding roller.
[0007] Preferably, mounting grooves are respectively provided on the left and right surfaces of the first mounting plate, and the upper and lower sides of the two mounting grooves extend out of the upper and lower surfaces of the first mounting plate. The inner wall of the mounting groove is rotatably connected to a fixed pulley, and the outer surface of the winding roller is fixedly connected to two cables.
[0008] Preferably, the two cables are fixedly connected to the first displacement plate after passing through two fixed pulleys respectively, the inner wall of the limiting slide is fixedly connected to the first limiting rod, and the lower surface of the first mounting plate is slidably connected to the second displacement plate.
[0009] Preferably, the upper surface of the second displacement plate extends into the interior of the limiting slide groove, the second displacement plate is slidably sleeved on the outer surface of the first limiting rod, and a spring is fixedly connected between the right side surface of the second displacement plate and the inner wall of the limiting slide groove.
[0010] Preferably, two third mounting plates are fixedly connected to the lower surface of the second displacement plate, a second limiting rod is fixedly connected between the two third mounting plates, and the first displacement plate is slidably sleeved on the outer surface of the second limiting rod.
[0011] Preferably, the right side surface of the second displacement plate is fixedly connected to an L-shaped clamping plate, the front side surface of the U-shaped track is fixedly connected to an L-shaped support plate, and the upper side surface of the L-shaped support plate is provided with a through groove extending from its lower side surface.
[0012] Preferably, a collection box is provided on the front surface of the U-shaped track, and connecting plates are fixedly connected to the left and right side surfaces of the collection box respectively. A fixing rod is fixedly connected to the lower surface of the connecting plate, and the fixing rod is adapted to the through slot, and the lower end of the fixing rod is set to be conical.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. This water-cooled linear ingot casting machine can automatically remove bubbles and excess liquid from the aluminum liquid inside the mold through the cooperation of scrapers, vertical rods, electric push rods and subsequent drive components. This structure does not require changes to the traditional production line structure, and additional installation is also relatively convenient. In addition, the movement of the mold does not need to be stopped during the removal process.
[0015] 2. The water-cooled linear ingot casting machine can not only use the L-shaped clamping plate to enable the scraper and the vertical rod to move with the mold, but also can use the collection box to collect the excess aluminum liquid after scraping it, which is convenient for subsequent unified collection and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below with reference to the accompanying drawings and embodiments:
[0017] Figure 1This is a schematic structural diagram of a water-cooled linear ingot casting machine according to the present invention;
[0018] Figure 2 This is a schematic diagram of the bottom of the first mounting plate of the utility model;
[0019] Figure 3 This is a schematic diagram of an L-shaped pallet of the present invention;
[0020] Figure 4 This is a schematic diagram of the collection box of the utility model;
[0021] Figure 5 for Figure 2 Enlarged view of point A in the middle.
[0022] Figure numerals: 1. U-shaped track; 2. driving wheel; 3. mold; 4. L-shaped mounting plate; 5. support plate; 6. electric push rod; 7. U-shaped frame; 8. first mounting plate; 9. limiting slide groove; 10. first displacement plate; 11. scraper; 12. vertical rod; 13. second mounting plate; 14. winding roller; 15. forward and reverse motor; 16. mounting groove; 17. fixed pulley; 18. cable; 19. first limiting rod; 20. second displacement plate; 21. spring; 22. third mounting plate; 23. second limiting rod; 24. L-shaped clamping plate; 25. L-shaped support plate; 26. through groove; 27. collection box; 28. connecting plate; 29. fixing rod. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0024] See also Figure 1-5The utility model provides a technical solution: a water-immersion cooling linear ingot casting machine, comprising a U-shaped track 1, a driving wheel 2 is provided on the upper surface of the U-shaped track 1, a mold 3 is provided on the outer surface of the driving wheel 2, an L-shaped mounting plate 4 is fixedly connected to the rear surface of the U-shaped track 1, a support plate 5 is fixedly connected to the front surface of the L-shaped mounting plate 4, an electric push rod 6 is fixedly connected to the upper surface of the support plate 5, the lower end of the electric push rod 6 slides through the lower surface of the support plate 5, the lower end of the electric push rod 6 is fixedly connected to the U-shaped frame 7, the lower surface of the U-shaped frame 7 is fixedly connected to the first mounting plate 8, the first mounting plate 8 is fixedly connected to the lower surface of the U-shaped frame 7, and the lower surface of the U-shaped frame 7 is fixedly connected to the first mounting plate 8. A limiting slide groove 9 is provided on the lower surface, and a first displacement plate 10 is provided on the lower surface of the first mounting plate 8. A scraper 11 is fixedly connected to the lower surface of the first displacement plate 10, and a vertical rod 12 is fixedly connected to the lower surface of the first displacement plate 10. A driving assembly is provided on the first mounting plate 8. Through the cooperation of the scraper 11, the vertical rod 12, the electric push rod 6 and the subsequent driving assembly, the bubbles and excess liquid in the aluminum liquid inside the mold 3 can be automatically removed. This structure does not require changes to the traditional production line structure, and the additional installation is also relatively convenient. In addition, the movement of the mold 3 does not need to be stopped during the removal process.
[0025] Furthermore, the driving assembly includes two second mounting plates 13, the two second mounting plates 13 are fixedly connected to the upper side surface of the first mounting plate 8, a winding roller 14 is rotatably connected between the two second mounting plates 13, the right side surface of the right second mounting plate 13 is fixedly connected to the forward and reverse motor 15, and the output end of the forward and reverse motor 15 is fixedly connected to the winding roller 14. The left and right side surfaces of the first mounting plate 8 are respectively provided with mounting grooves 16, the upper and lower sides of the two mounting grooves 16 extend out of the upper and lower side surfaces of the first mounting plate 8, the inner wall of the mounting groove 16 is rotatably connected to a fixed pulley 17, the outer surface of the winding roller 14 is fixedly connected to two cables 18, the two cables 18 are respectively fixedly connected to the first displacement plate 10 after passing through the two fixed pulleys 17, the inner wall of the limiting slide 9 is fixedly connected to the first limiting rod 19, the lower side surface of the first mounting plate 8 is slidably connected to the second displacement plate 20, the upper side surface of the second displacement plate 20 extends into the interior of the limiting slide 9, the second displacement plate 20 is slidably sleeved on the outer surface of the first limiting rod 19, and the second displacement plate 20 A spring 21 is fixedly connected between the right side surface and the inner wall of the limiting slide groove 9, two third mounting plates 22 are fixedly connected to the lower side surface of the second displacement plate 20, a second limiting rod 23 is fixedly connected between the two third mounting plates 22, the first displacement plate 10 is slidably sleeved on the outer surface of the second limiting rod 23, an L-shaped card plate 24 is fixedly connected to the right side surface of the second displacement plate 20, an L-shaped support plate 25 is fixedly connected to the front side surface of the U-shaped track 1, and the upper side surface of the L-shaped support plate 25 is provided with a through hole extending from its lower side surface. Groove 26, a collecting box 27 is provided on the front surface of the U-shaped track 1, and the left and right side surfaces of the collecting box 27 are respectively fixedly connected with connecting plates 28, and the lower surface of the connecting plate 28 is fixedly connected with a fixing rod 29, which is adapted to the through groove 26. The lower end of the fixing rod 29 is set to be conical, which can not only make the scraper 11 and the vertical rod 12 move with the mold 3 with the help of the L-shaped clamping plate 24, but also can collect the excess aluminum liquid with the help of the collecting box 27 after scraping it off, so as to facilitate subsequent unified collection and processing.
[0026] Working principle: After the aluminum liquid is injected into the interior of the mold 3, the mold 3 is driven to move horizontally through the external drive and the driving wheel 2. At this time, a signal can be sent through external sensors and other components to extend the electric push rod 6. When the electric push rod 6 is extended, it will synchronously drive the U-shaped frame 7 to move. After the U-shaped frame 7 moves, it will synchronously drive the first mounting plate 8 to move. After the first mounting plate 8 moves, it indirectly drives the second displacement plate 20 to move. When the second displacement plate 20 moves, it drives the L-shaped card plate 24 to move. After the L-shaped card plate 24 moves, it contacts the right surface of the mold 3, and then drives the second displacement plate 20 to move with the help of the movement of the mold 3. At this time, the vertical rod 12 has been inserted into the interior of the mold 3, and the scraper 11 is also flush with the aluminum liquid surface. At this time, the movement of the second displacement plate 20 will not only press The compression spring 21 will also synchronously drive the first displacement plate 10 to move horizontally, and when the second displacement plate 20 moves, its movement trajectory will be limited by the first limit rod 19, so that the scraper 11, the mold 3 and the vertical rod 12 are relatively stationary. At this time, the forward and reverse motor 15 drives the winding roller 14 to rotate. After the winding roller 14 rotates, it synchronously drives the two cables 18 to perform winding and unwinding operations respectively, and then uses the winding cable 18 to pull the first displacement plate 10 to move. The movement of the first displacement plate 10 is used to drive the scraper 11 and the vertical rod 12 to move, so as to remove bubbles in the aluminum liquid and scrape off excess liquid. After scraping, the excess liquid enters the interior of the collection box 27, which is convenient for the staff to collect and process it in a unified manner later.
[0027] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A water-cooled linear ingot casting machine, comprising a U-shaped track (1), characterized in that: The upper surface of the U-shaped track (1) is provided with a driving wheel (2), the outer surface of the driving wheel (2) is provided with a mold (3), the rear surface of the U-shaped track (1) is fixedly connected with an L-shaped mounting plate (4), the front surface of the L-shaped mounting plate (4) is fixedly connected with a support plate (5), the upper surface of the support plate (5) is fixedly connected with an electric push rod (6), the lower end of the electric push rod (6) slides through the lower surface of the support plate (5), the lower end of the electric push rod (6) is fixedly connected to the U-shaped frame (7), the lower surface of the U-shaped frame (7) is fixedly connected with a first mounting plate (8), the lower surface of the first mounting plate (8) is provided with a limiting sliding groove (9), the lower surface of the first mounting plate (8) is provided with a first displacement plate (10), the lower surface of the first displacement plate (10) is fixedly connected with a scraper (11), the lower surface of the first displacement plate (10) is fixedly connected with a vertical rod (12), and a driving component is provided on the first mounting plate (8).
2. The water-cooled linear ingot casting machine according to claim 1, characterized in that: The driving assembly comprises two second mounting plates (13), both of which are fixedly connected to the upper surface of the first mounting plate (8), a winding roller (14) is rotatably connected between the two second mounting plates (13), a forward and reverse motor (15) is fixedly connected to the right side surface of the right second mounting plate (13), and an output end of the forward and reverse motor (15) is fixedly connected to the winding roller (14).
3. The water-cooled linear ingot casting machine according to claim 2, characterized in that: The left and right surfaces of the first mounting plate (8) are respectively provided with mounting grooves (16), and the upper and lower sides of the two mounting grooves (16) extend out of the upper and lower surfaces of the first mounting plate (8). The inner wall of the mounting groove (16) is rotatably connected to a fixed pulley (17), and the outer surface of the winding roller (14) is fixedly connected to two cables (18).
4. The water-cooled linear ingot casting machine according to claim 3, characterized in that: The two cables (18) are fixedly connected to the first displacement plate (10) after passing through two fixed pulleys (17), the inner wall of the limiting slide groove (9) is fixedly connected to the first limiting rod (19), and the lower surface of the first mounting plate (8) is slidably connected to the second displacement plate (20).
5. The water-cooled linear ingot casting machine according to claim 4, characterized in that: The upper surface of the second displacement plate (20) extends into the interior of the limiting slide groove (9), and the second displacement plate (20) is slidably mounted on the outer surface of the first limiting rod (19). A spring (21) is fixedly connected between the right side surface of the second displacement plate (20) and the inner wall of the limiting slide groove (9).
6. The water-cooled linear ingot casting machine according to claim 5, characterized in that: Two third mounting plates (22) are fixedly connected to the lower surface of the second displacement plate (20), a second limiting rod (23) is fixedly connected between the two third mounting plates (22), and the first displacement plate (10) is slidably sleeved on the outer surface of the second limiting rod (23).
7. The water-cooled linear ingot casting machine according to claim 6, characterized in that: An L-shaped clamping plate (24) is fixedly connected to the right side surface of the second displacement plate (20), an L-shaped support plate (25) is fixedly connected to the front side surface of the U-shaped track (1), and a through groove (26) extending from the lower side surface of the L-shaped support plate (25) is formed on the upper side surface.
8. The water-cooled linear ingot casting machine according to claim 7, characterized in that: The front surface of the U-shaped track (1) is provided with a collection box (27), the left and right side surfaces of the collection box (27) are respectively fixedly connected with connecting plates (28), the lower side surface of the connecting plate (28) is fixedly connected with a fixing rod (29), the fixing rod (29) is adapted to the through groove (26), and the lower end of the fixing rod (29) is set to be conical.