Protective mechanism of carbon dioxide protection welding machine

By designing a protective mechanism for the two-guard welding machine and utilizing push-pull components and protective components to achieve contactless welding and stable clamping of objects, the safety and stability issues of the existing two-guard welding machine are solved, and the welding quality and operational safety are improved.

CN223394485UActive Publication Date: 2025-09-30JIANGSU JINBANG STEEL STRUCTURE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422682261.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-30
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing two-way welding machines have dangerous factors such as high temperature and spark splashing during use, which pose a great threat to the safety of operators. In addition, it is difficult to ensure welding stability and accuracy with a handheld welding gun, especially when welding large or complex structures. It is prone to movement or shaking, affecting the welding quality.

Method used

A two-protection welding machine protection mechanism is designed, which includes a push-pull component and a protection component. The push-pull component realizes contactless extension and retraction of the welding gun through an electric push rod. The protection component blocks spatter and sparks through a transparent protective shell. The splint bracket ensures the stability of the object. The transparent plate allows observation of the welding process.

Benefits of technology

It reduces the risk of direct contact between operators and high-temperature welding areas, improves welding stability and safety, ensures welding quality, reduces the possibility of burns and electric shocks, and improves work efficiency.

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Abstract

The utility model discloses a protection mechanism of a carbon dioxide protection welding machine, and relates to the technical field of carbon dioxide protection welding machines. Comprising a mounting base, the mounting base is provided with a machining mechanism for the carbon dioxide protection welding machine, the machining mechanism comprises a push-pull assembly, the push-pull assembly comprises a supporting platform fixedly connected to the upper end of the mounting base, supporting sliding rails are fixedly connected to the two sides of the supporting platform, and mounting supports are slidably connected to the interiors of the supporting sliding rails; the protective shells of the U-shaped structures are fixedly connected to the two sides of the sliding block through the connecting supports to block the welding head area machined by the mounting plate, and then the transparent plates used for internal observation are fixed to the protective shells, so that splashing substances, sparks and the like generated in the welding process can be effectively blocked; according to the utility model, the welding process can be clearly observed by the operators without being directly exposed to the welding area, so that the safety of the operators is ensured, and the working efficiency and the welding quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of two-way welding machines, in particular to a protective mechanism for a two-way welding machine. Background Art

[0002] Gas shielded welding is an arc welding that uses gas as the arc medium and protects the arc and welding area. It is called gas shielded arc welding, or gas shielded welding for short. Gas shielded welding machines are widely used in various fields, and are particularly outstanding in some parts processing fields. Therefore, people have developed a variety of gas shielded welding machines, which are divided into many types according to different shielding gases. Among them, carbon dioxide shielded welding machines are generally popular because of their cheap gas, high safety, and no odor. They are particularly widely used.

[0003] The reference patent (publication number: CN211248738U; publication date: 2020-08-14) discloses a two-protection welding machine protective device, including a support frame, a gas welding machine body is fixedly installed on the upper surface of the support frame bottom plate, a wire feeding mechanism is fixedly installed on one side of the inner cavity of the support frame, a smoke purifier is fixedly installed on one side of the outer surface of the support frame, and the upper end of the smoke purifier is fixedly connected to two conduits, and the upper ends of the two conduits are fixedly connected to a smoke absorption port. The two-protection welding machine protective device is fixedly welded on one side of the upper surface of the support frame. When the gas welding gun is used, due to the high temperature generated during the welding process, if the gas welding gun is placed randomly at this time, the gas welding gun is easily burned or burns objects or workers that come into contact with it. At this time, the gas welding gun can be inserted into the placement ring. The gas welding gun in the placement ring is in a suspended state, which is convenient for it to cool down by itself, avoiding burns due to negligence of the staff.

[0004] During the use of existing two-guard welding machines, welding operations are often accompanied by dangerous factors such as high temperature and spark flying, which pose a threat to the safety of operators. At the same time, traditional two-guard welding machines require operators to directly hold the welding gun for welding, which is easy to come into contact with the high-temperature welding area, increasing the risk of burns and electric shocks. In addition, manual support of the welding gun makes it difficult to ensure the stability and accuracy of the object during the welding process. Especially when welding large or complex structures, movement or shaking is prone to occur, affecting the welding quality and easily causing danger. For this reason, the utility model provides a two-guard welding machine protection mechanism. Utility Model Content

[0005] In response to the deficiencies in the prior art, the utility model provides a protective mechanism for a two-guard welding machine, which solves the problem that during the use of the existing two-guard welding machine, welding operations are often accompanied by dangerous factors such as high temperature and spark splashing, posing a threat to the safety of the operator. At the same time, traditional two-guard welding machines require operators to directly hold the welding gun for welding, which makes it easy to come into contact with the high-temperature welding area, increasing the risk of burns and electric shocks. In addition, manual support of the welding gun makes it difficult to ensure the stability and accuracy of the object during the welding process, especially when welding large or complex structures, which is prone to movement or shaking, affecting the welding quality and easily causing danger.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a protective mechanism for a two-guard welding machine, comprising a mounting base, on which a processing mechanism for the two-guard welding machine is provided, the processing mechanism comprising:

[0007] The push-pull assembly includes a support platform fixedly connected to the upper end of the mounting base, support rails fixedly connected to both sides of the support platform, a mounting bracket slidably connected to the interior of the support rails, a connecting groove formed on the upper end surface of the mounting bracket, a slider slidably connected to the interior of the connecting groove, a mounting plate connected via a lifting assembly fixed to the interior of the front end of the slider, and a push-pull rod fixedly connected to the side wall of the slider;

[0008] The protective component includes two groups of L-shaped connecting brackets fixedly connected to the upper end surface of the slider, the ends of the connecting brackets are fixedly connected to the protective shell, the interior of the protective shell is inlaid with a transparent plate, and first sliding grooves are provided on both sides of the upper end surface of the support platform, and the interior of the first sliding groove is provided with a splint bracket connected through a driving component.

[0009] Preferably, the lifting assembly includes an electric push rod fixedly connected to the front end of the slider, and the mounting plate is located at the telescopic end of the electric push rod and is fixedly connected.

[0010] Preferably, a second-protection welding machine body is fixedly connected to the left side of the upper end surface of the mounting base, an output end of the second-protection welding machine body is connected to a connecting wire, and the end of the connecting wire is electrically connected to the welding head.

[0011] Preferably, a positioning bolt is internally threadedly connected to the lower end of the front end surface of the mounting bracket, and the end of the positioning bolt is rotatably connected to a rubber plate.

[0012] Preferably, the driving assembly includes a second slide groove opened at the center of the upper end surface of the support platform, the inner wall of the second slide groove is rotatably connected to a bidirectional screw rod, the splint bracket is located on the outer wall of the bidirectional screw rod and is threadedly connected, and the splint bracket is slidably connected to the support platform through the first slide groove.

[0013] Preferably, a card block is provided inside the card slot, and a stirring rod is provided at the end of the card block.

[0014] Beneficial effects

[0015] The utility model provides a two-protection welding machine protection mechanism. Compared with the existing technology, it has the following beneficial effects:

[0016] Firstly, the utility model can push the slider to slide and adjust along the connecting groove on the mounting bracket through the push-pull rod, drive the electric push rod on the slider and the mounting plate to adjust the position on the support platform, and the welding head electrically connected to the mounting plate and the end of the connecting wire is extended and retracted by the electric push rod to realize contactless welding, reduce the risk of direct contact between the operator and the high-temperature welding area, reduce the possibility of burns and electric shocks, and is simple and convenient to operate. By rotating the bidirectional screw rod, the two sets of splint brackets can be retracted along the first slide groove and the second slide groove on the support platform to realize clamping of the welded objects, ensure that the objects will not move or shake during the welding process, improve the stability of welding, avoid direct manual support, and further increase safety at work.

[0017] Secondly, the two sides of the practical slider are fixedly connected with a U-shaped protective shell through a connecting bracket to block the welding head area processed by the mounting plate, and then a transparent plate for internal observation is fixed on the protective shell, which can effectively block the spatter, sparks, etc. generated during the welding process to prevent them from causing harm to the operator or surrounding equipment, allowing the operator to clearly observe the welding process without being directly exposed to the welding area, thereby ensuring the safety of the operator and improving work efficiency and welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure of the mounting bracket of the utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure of the splint bracket of the utility model;

[0021] Figure 4 This is a schematic diagram of the connection structure between the support rail and the mounting bracket of the utility model.

[0022] In the figure: 1. Mounting base; 2. Support platform; 201. Support slide rail; 202. Mounting bracket; 203. Connecting groove; 204. Slider; 205. Push-pull rod; 206. Electric push rod; 207. Mounting plate; 3. Connecting bracket; 301. Protective shell; 302. Transparent plate; 4. Positioning bolt; 401. Rubber plate; 5. Support rod; 501. Support ring; 6. Second-protection welding machine body; 7. Connecting wires; 8. First slide groove; 801. Second slide groove; 802. Bidirectional screw rod; 803. Clamp bracket. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1

[0025] See also Figure 1-4 The utility model provides a technical solution: a protective mechanism for a two-protection welding machine, including a mounting base 1, characterized in that a processing mechanism for the two-protection welding machine is provided on the mounting base 1, and the processing mechanism includes:

[0026] The push-pull assembly includes a support platform 2 fixedly connected to the upper end of the mounting base 1, support rails 201 fixedly connected to both sides of the support platform 2, a mounting bracket 202 slidably connected to the inner portion of the support rails 201, a connecting groove 203 formed on the upper end surface of the mounting bracket 202, a slider 204 slidably connected to the inner portion of the connecting groove 203, a mounting plate 207 connected via a lifting assembly fixed to the inner portion of the front end of the slider 204, and a push-pull rod 205 fixedly connected to the side wall of the slider 204;

[0027] The protective component includes two groups of L-shaped connecting brackets 3 fixedly connected to the upper end face of the slider 204, the end of the connecting bracket 3 is fixedly connected to a protective shell 301, the interior of the protective shell 301 is inlaid with a transparent plate 302, and a first slide groove 8 is provided on both sides of the upper end face of the support platform 2. The interior of the first slide groove 8 is provided with a splint bracket 803 connected through a driving component, and the slider 204 is fixedly connected to a U-shaped protective shell 301 on both sides through the connecting bracket 3 to block the welding head area processed by the mounting plate 207, and then a transparent plate 302 for internal observation is fixed on the protective shell 301, which can effectively block spatter, sparks, etc. generated during the welding process to prevent them from causing harm to the operator or surrounding equipment, and allow the operator to clearly observe the welding process without being directly exposed to the welding area, thereby ensuring the safety of the operator and improving work efficiency and welding quality.

[0028] In a preferred embodiment, a two-protection welding machine body 6 is fixedly connected to the left side of the upper end surface of the mounting base 1, the output end of the two-protection welding machine body 6 is connected to a connecting wire 7, and the end of the connecting wire 7 is electrically connected to a welding head, and the lifting assembly includes an electric push rod 206 fixedly connected to the front end of the slider 204, and the mounting plate 207 is located at the telescopic end of the electric push rod 206 and is fixedly connected. The slider 204 can be pushed to slide and adjust on the mounting bracket 202 along the connecting groove 203 through the push-pull rod 205, driving the electric push rod 206 and the mounting plate 207 on the slider 204 to adjust their positions on the support platform 2, and the welding head electrically connected to the mounting plate 207 and the end of the connecting wire 7 is retracted and extended through the electric push rod 206, thereby realizing contactless welding work, reducing the risk of direct contact between the operator and the high-temperature welding area, reducing the possibility of burns and electric shock, and simple and convenient operation.

[0029] In a preferred embodiment, a positioning bolt 4 is internally threadedly connected to the lower end of the front end face of the mounting bracket 202, and the end of the positioning bolt 4 is rotatably connected to a rubber plate 401. The mounting bracket 202 is pushed to slide along the inside of the supporting slide rail 201 through the handle on the mounting bracket 202 to adjust the position of the mounting bracket 202 on the supporting platform 2, and then the positioning bolt 4 is rotated to make the rubber plate 401 contact the side wall of the supporting slide rail 201 to ensure the stability of the mounting bracket 202 after sliding.

[0030] In a preferred embodiment, the driving assembly includes a second slide groove 801 opened at the center of the upper end surface of the support platform 2, and the inner wall of the second slide groove 801 is rotatably connected to a bidirectional screw rod 802, and the splint bracket 803 is located on the outer wall of the bidirectional screw rod 802 and is threadedly connected. The splint bracket 803 is slidably connected to the support platform 2 through the first slide groove 8. By rotating the bidirectional screw rod 802, the two groups of splint brackets 803 are contracted along the first slide groove 8 and the second slide groove 801 on the support platform 2 to achieve clamping of the welded objects, ensuring that the objects will not move or shake during the welding process, improving the stability of welding, avoiding direct manual support, and increasing safety during work.

[0031] Embodiment 2: This embodiment differs from Embodiment 1 in that the technical solution includes:

[0032] In a preferred embodiment, a support rod 5 is fixedly connected to the left edge of the upper end surface of the support platform 2, and a support ring 501 is fixedly connected to the top of the support rod 5. The support ring 501 is used for passing the connecting wire 7. The connecting wire 7 is supported by the support rod 5 to avoid dragging on the support platform 2.

[0033] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] During operation, the two sets of clamping plate brackets 803 are retracted along the first slide groove 8 and the second slide groove 801 on the support platform 2 by rotating the bidirectional screw rod 802, so as to clamp the welded object and ensure that the object will not move or shake during the welding process, thereby improving the stability of welding, avoiding direct manual support, and increasing the safety during work. Then, the push-pull rod 205 can push the slider 204 to slide and adjust on the mounting bracket 202 along the connecting groove 203, driving the electric push rod 206 and the mounting plate 207 on the slider 204 to adjust their positions on the support platform 2. The welding head electrically connected to the mounting plate 207 and the end of the connecting wire 7 is extended and retracted by the electric push rod 206, thereby realizing contactless welding and reducing the risk of direct contact between the operator and the high-temperature welding area.

[0035] A U-shaped protective shell 301 is fixedly connected to both sides of the slider 204 through a connecting bracket 3 to block the welding head area processed by the mounting plate 207, and then a transparent plate 302 for internal observation is fixed on the protective shell 301, which can effectively block spatter, sparks, etc. generated during the welding process to prevent them from causing harm to the operator or surrounding equipment, allowing the operator to clearly observe the welding process without being directly exposed to the welding area, thereby ensuring the safety of the operator and improving work efficiency and welding quality.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A protective mechanism for a two-guard welding machine, comprising a mounting base (1), characterized in that: The mounting base (1) is provided with a processing mechanism for a second-protection welding machine, the processing mechanism comprising: A push-pull assembly comprises a support platform (2) fixedly connected to the upper end of a mounting base (1), support rails (201) fixedly connected to both sides of the support platform (2), a mounting bracket (202) slidably connected inside the support rails (201), a connecting groove (203) formed on the upper end surface of the mounting bracket (202), a slider (204) slidably connected inside the connecting groove (203), a mounting plate (207) connected via a lifting assembly fixed inside the front end of the slider (204), and a push-pull rod (205) fixedly connected to the side wall of the slider (204); The protective assembly comprises a slider (204) whose upper end surface is fixedly connected to two groups of L-shaped connecting brackets (3), the ends of the connecting brackets (3) are fixedly connected to a protective shell (301), the interior of the protective shell (301) is inlaid with a transparent plate (302), and first sliding grooves (8) are provided on both sides of the upper end surface of the support platform (2), and a splint bracket (803) connected via a driving assembly is provided inside the first sliding groove (8).

2. A two-protection welding machine protection mechanism according to claim 1, characterized in that: The lifting assembly comprises an electric push rod (206) fixedly connected to the front end of the slider (204), and the mounting plate (207) is located at the telescopic end of the electric push rod (206) and is fixedly connected thereto.

3. A two-protection welding machine protection mechanism according to claim 1, characterized in that: A two-protection welding machine body (6) is fixedly connected to the left side of the upper end surface of the mounting base (1), an output end of the two-protection welding machine body (6) is connected to a connecting wire (7), and an end of the connecting wire (7) is electrically connected to a welding machine head.

4. A two-protection welding machine protection mechanism according to claim 1, characterized in that: The lower end of the front end surface of the mounting bracket (202) is internally threadedly connected to a positioning bolt (4), and the end of the positioning bolt (4) is rotatably connected to a rubber plate (401).

5. A two-protection welding machine protection mechanism according to claim 1, characterized in that: The driving assembly includes a second slide groove (801) provided at the center of the upper end surface of the support platform (2); the inner wall of the second slide groove (801) is rotatably connected to a bidirectional screw rod (802); the splint bracket (803) is located on the outer wall of the bidirectional screw rod (802) and is threadedly connected; the splint bracket (803) is slidably connected to the support platform (2) via the first slide groove (8).

6. A two-protection welding machine protection mechanism according to claim 1, characterized in that: A support rod (5) is fixedly connected to the left edge of the upper end surface of the support platform (2), and a support ring (501) is fixedly connected to the top end of the support rod (5).

Citation Information

Patent Citations

  • Two-protection welding machine protection device

    CN211248738U