New energy battery rack track positioning tool

By introducing a fixed seat and a motor-driven transmission system on the new energy battery rack track, the battery components can be stably fixed, solving the problem that traditional tracks cannot be fixed, and improving safety and flexibility of the production line.

CN223394729UActive Publication Date: 2025-09-30SUZHOU GENXIANG ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422268465.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-30
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Traditional new energy battery rack rails cannot effectively fix battery components, causing them to move or tilt during operation, increasing the risk of accidents.

Method used

The system adopts a structure including a fixed seat, a motor, a rotating rod, a transmission rod, a movable plate, and an electric push rod. The rotating rod is driven by the motor to drive the transmission rod and the movable plate. The electric push rod is combined to realize the comprehensive fixation of the battery assembly, ensuring its stable position and direction during the processing.

Benefits of technology

It effectively prevents battery components from moving or tilting during processing, reduces the risk of accidents, improves the safety and flexibility of the production line, adapts to rapid movement and adjustment in different positions, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery rack track clamps, and discloses a new energy battery rack track positioning tool which comprises a fixing base, a limiting groove is formed in the fixing base, a motor is fixedly connected to the outer wall of the fixing base, a rotating rod is fixedly connected to the output end of the motor, transmission rods are rotationally connected to the two sides of the rotating rod, and the transmission rods are fixedly connected to the rotating rod. A moving plate is rotatably connected to one side of the outer wall of the transmission rod, the bottom of the moving plate is slidably connected to the interior of the limiting groove, a connecting rod is fixedly connected to the top of the moving plate, a first sliding rail is fixedly connected to the bottom of the connecting rod, and a first electric push rod is fixedly connected to the interior of the moving plate. According to the utility model, through the structures of the rotating rod, the transmission rod and the like, the effect of fixing the battery assembly during processing is realized, the risk of accidents can be reduced, the battery can be prevented from moving or inclining during processing, the problem that the battery is easy to topple during processing is solved, and the safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery rack rail clamps, in particular to a new energy battery rack rail positioning tool. Background Art

[0002] New energy batteries are batteries that use renewable or non-fossil energy as their primary energy source. They are widely used in electric vehicles, energy storage systems, renewable energy power generation equipment, and other fields to reduce dependence on traditional fossil fuels, lower carbon emissions, and achieve energy transformation and sustainable development. Lithium-ion batteries are currently one of the most widely used battery types in electric vehicles and mobile devices. Their high energy density, long cycle life, and low self-discharge rate make them the preferred choice for many applications. New energy battery rack rails are the infrastructure used to support and position new energy battery components. They are typically used in battery assembly lines or production lines. These rail systems play a vital role in ensuring that battery components move accurately and stably during the assembly process and maintain the desired position and orientation.

[0003] Traditional new energy battery rack rails are usually made of high-strength metal materials (such as aluminum alloy or steel) and have sufficient strength and stability to support the weight and movement of battery components. New energy battery rack rails must be able to ensure that battery components are accurately positioned during the assembly process. They are usually equipped with positioning slots or guides to ensure that the battery rack is accurately positioned on the rails.

[0004] However, traditional new energy battery rack rails cannot fix battery components. Unfixed battery components may move or tilt during operation, increasing the risk of accidents such as battery falling, collision or short circuit, which may lead to serious consequences such as fire or explosion. Therefore, a new energy battery rack rail positioning tooling is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a new energy battery rack rail positioning tooling, which aims to improve the problem in the existing technology that the battery components being processed cannot be fixed and easily cause deviation.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A new energy battery rack track positioning tool, comprising a fixed seat, the fixed seat is provided with a limiting groove, the outer wall of the fixed seat is fixedly connected to the motor, the output end of the motor is fixedly connected to a rotating rod, both sides of the rotating rod are rotatably connected to the transmission rod, one side of the outer wall of the transmission rod is rotatably connected to the movable plate, the bottom of the movable plate is slidably connected to the inside of the limiting groove, the top of the movable plate is fixedly connected to the connecting rod, the bottom of the connecting rod is fixedly connected to a slide rail, the inside of the movable plate is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to a moving fixture, the inside of the moving fixture is slidably connected to the outer wall of the slide rail, and a transmission mechanism is provided at the bottom of the fixed seat;

[0008] As a further description of the above technical solution:

[0009] The conveying mechanism includes a conveyor belt and a support plate, the conveyor belt is arranged at the bottom of the fixed seat, and the top of the support plate is fixedly connected to the bottom of the conveyor belt;

[0010] As a further description of the above technical solution:

[0011] The bottom of the fixing seat is fixedly connected to a fixing device, and the bottom of the fixing device is fixedly connected to a connecting block;

[0012] As a further description of the above technical solution:

[0013] A base is provided at the bottom of the connecting block, and a rack is fixedly connected to the bottom of the connecting block;

[0014] As a further description of the above technical solution:

[0015] The top of the base is rotatably connected to a gear, and the gear is meshed with the rack;

[0016] As a further description of the above technical solution:

[0017] The top of the base is fixedly connected to a second slide rail, and the interior of the connecting block is slidably connected to the outer wall of the second slide rail;

[0018] As a further description of the above technical solution:

[0019] The bottom of the base is fixedly connected to the second electric push rod, and the output end of the second electric push rod is fixedly connected to the connecting plate;

[0020] As a further description of the above technical solution:

[0021] The top of the connecting plate is fixedly connected to the bottom of the connecting block, and the top of the base is rotatably connected to a pulley.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the mobile fixture realizes its fixing function by starting the motor and the electric push rod. When the motor and the electric push rod are started, the rotating rod, the transmission rod and the slide rail and other structures will be linked together to achieve the effect of fixing the battery assembly during processing, which can reduce the risk of accidents. The stable fixation can prevent the battery from moving or tilting during the processing, thereby reducing the possibility of accidents such as battery falling, collision or short circuit, solving the problem of easy tipping during processing and improving safety.

[0024] 2. In the present invention, the fixture realizes its fixing function by starting the electric push rod. When the electric push rod is started, the gear, rack and connecting block and other structures will be linked together to fix the device on the conveyor belt. It can be quickly and easily moved to a new position or a different workstation, which improves the flexibility of the production line and allows the production process to be adjusted and optimized as needed, solving the problem that the device cannot be easily disassembled and moved, thereby improving the flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of a new energy battery rack track positioning tooling proposed in the utility model;

[0026] Figure 2 This is a structural schematic diagram of the top of a fixing seat of a new energy battery rack track positioning tooling proposed in the present utility model;

[0027] Figure 3 This is a structural schematic diagram of the top of the base of a new energy battery rack rail positioning tooling proposed in the utility model.

[0028] Legend:

[0029] 1. Conveyor belt; 2. Motor; 3. Fixture; 4. Support plate; 5. Fixed seat; 6. Moving plate; 7. Rotating rod; 8. Transmission rod; 9. Connecting rod; 10. Slide rail 1; 11. Moving fixture; 12. Limiting groove; 13. Electric push rod 1; 14. Electric push rod 2; 15. Base; 16. Slide rail 2; 17. Pulley; 18. Rack; 19. Connecting block; 20. Connecting plate; 21. Gear. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1 and Figure 2 , the utility model provides an embodiment: a new energy battery rack rail positioning tool, including a fixed seat 5, a limiting groove 12 is opened inside the fixed seat 5, the outer wall of the fixed seat 5 is fixedly connected to the motor 2, the output end of the motor 2 is fixedly connected to the rotating rod 7, both sides of the rotating rod 7 are rotatably connected to the transmission rod 8, one side of the outer wall of the transmission rod 8 is rotatably connected to the movable plate 6, the bottom of the movable plate 6 is slidably connected to the inside of the limiting groove 12, the top of the movable plate 6 is fixedly connected to the connecting rod 9, the bottom of the connecting rod 9 is fixedly connected to the slide rail 10, the inside of the movable plate 6 is fixedly connected to an electric push rod 13, the output end of the electric push rod 13 is fixedly connected to a movable fixture 11, the inside of the movable fixture 11 is slidably connected to the outer wall of the slide rail 10, and a transmission mechanism is provided at the bottom of the fixed seat 5.

[0032] Specifically, the motor 2 is started, and the motor 2 drives the rotating rod 7 to rotate. The rotating rod 7 then drives the transmission rod 8 to move. The transmission rod 8 then drives the movable plate 6 to move, thereby fixing the side of the battery assembly. The electric push rod 13 is then started, and the electric push rod 13 drives the movable fixture 11 to move, thereby fixing the front of the battery assembly. This fully centrally fixes the battery assembly, ensuring that its position and direction remain unchanged during the processing, thereby improving the processing accuracy and consistency, which helps ensure that the quality and performance of the final product meet the specification requirements, while reducing the risk of damage to the battery assembly due to vibration, impact, or accidental collision during the processing. This helps to extend the service life of the battery assembly and reduce maintenance costs.

[0033] Reference Figure 1 The conveying mechanism includes a conveyor belt 1 and a support plate 4. The conveyor belt 1 is arranged at the bottom of the fixed seat 5, and the top of the support plate 4 is fixedly connected to the bottom of the conveyor belt 1.

[0034] Specifically, the battery assembly is moved by the conveyor belt 1 and the support plate 4 to meet the transportation requirements of materials of different types, sizes and weights.

[0035] Reference Figure 1 and Figure 3 The bottom of the fixed seat 5 is fixedly connected to the fixture 3, the bottom of the fixture 3 is fixedly connected to the connecting block 19, the bottom of the connecting block 19 is provided with a base 15, the bottom of the connecting block 19 is fixedly connected to the rack 18, the top of the base 15 is rotatably connected to the gear 21, the gear 21 is engaged with the rack 18, the top of the base 15 is fixedly connected to the slide rail 2 16, the inside of the connecting block 19 is slidably connected to the outer wall of the slide rail 2 16, the bottom of the base 15 is fixedly connected to the electric push rod 2 14, the output end of the electric push rod 2 14 is fixedly connected to the connecting plate 20, the top of the connecting plate 20 is fixedly connected to the bottom of the connecting block 19, and the top of the base 15 is rotatably connected to the pulley 17.

[0036] Specifically, the electric push rod 2 14 is started, and the connecting plate 20 is driven to move by the electric push rod 2 14, and then the connecting block 19 is driven to move by the connecting plate 20, and then the rack 18 is driven to move by the connecting block 19, and then the engagement between it and the gear 21 is utilized to ensure the transmission of large torque and moment, so as to drive another rack 18 to move through the gear 21, and then drive another connecting block 19 to move through the rack 18, and then drive the fixture 3 to move through the connecting block 19, and then drive the fixing seat 5 to move through the fixture 3, so that it can be conveniently disassembled and fixed, easy to move and reconfigure, and the portable fixing device helps to improve the sustainability of the equipment, which can reduce the need for new equipment or equipment replacement, reduce resource consumption and environmental impact, and is easier to maintain and clean. The operator can easily remove the fixing device to perform cleaning or maintenance operations inside the equipment, thereby extending the service life of the equipment and maintaining production efficiency.

[0037] Working principle: Start the electric push rod 2 14, and the electric push rod 2 14 drives the fixedly connected connecting plate 20 to move, and then drives the fixedly connected connecting block 19 to move on the outer wall of the slide rail 2 16 to which it is slidably connected through the connecting plate 20, and then drives the fixedly connected rack 18 to move through the connecting block 19, and then drives the meshing gear 21 to rotate, and then drives the meshing rack 18 to move through the gear 21, and then drives another fixedly connected connecting block 19 to move through the rack 18, thereby driving the fixedly connected fixture 3 to move through the connecting block 19, and then drives the fixedly connected fixing seat 5 to move through the fixing fixture 3, so that the device can be fixed on the outside of the conveyor belt 1. Wall, then start the motor 2, and drive the fixedly connected rotating rod 7 to rotate through the motor 2, and then drive the rotatably connected transmission rod 8 to rotate through the rotating rod 7, and then drive the rotatably connected movable plate 6 to slide inside the limiting groove 12 of its sliding connection through the transmission rod 8, and then drive the fixedly connected connecting rod 9 to move through the movable plate 6, and then drive the fixedly connected slide rail 10 to move through the connecting rod 9, and then drive the slidably connected movable clamp 11 to move through the slide rail 10 to clamp the side of the battery assembly, and then start the electric push rod 13, and drive the fixedly connected movable clamp 11 to slide on the outer wall of the slide rail 10 to which it is slidably connected through the electric push rod 13 to clamp the front of the battery assembly.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A new energy battery rack track positioning tool, comprising a fixing seat (5), characterized in that: A limiting groove (12) is provided inside the fixed seat (5); the outer wall of the fixed seat (5) is fixedly connected to a motor (2); the output end of the motor (2) is fixedly connected to a rotating rod (7); both sides of the rotating rod (7) are rotatably connected to a transmission rod (8); one side of the outer wall of the transmission rod (8) is rotatably connected to a movable plate (6); the bottom of the movable plate (6) is slidably connected to the inside of the limiting groove (12); the top of the movable plate (6) is fixedly connected to a connecting rod (9); the bottom of the connecting rod (9) is fixedly connected to a slide rail (10); the inside of the movable plate (6) is fixedly connected to an electric push rod (13); the output end of the electric push rod (13) is fixedly connected to a movable fixture (11); the inside of the movable fixture (11) is slidably connected to the outer wall of the slide rail (10); a transmission mechanism is provided at the bottom of the fixed seat (5).

2. A new energy battery rack track positioning tool according to claim 1, characterized in that: The conveying mechanism comprises a conveyor belt (1) and a support plate (4); the conveyor belt (1) is arranged at the bottom of the fixing seat (5); and the top of the support plate (4) is fixedly connected to the bottom of the conveyor belt (1).

3. The new energy battery rack track positioning tool according to claim 1, characterized in that: The bottom of the fixing seat (5) is fixedly connected to a fixing device (3), and the bottom of the fixing device (3) is fixedly connected to a connecting block (19).

4. A new energy battery rack track positioning tool according to claim 3, characterized in that: A base (15) is provided at the bottom of the connecting block (19), and a rack (18) is fixedly connected to the bottom of the connecting block (19).

5. The new energy battery rack track positioning tool according to claim 4, characterized in that: The top of the base (15) is rotatably connected to a gear (21), and the gear (21) is meshed with the rack (18).

6. The new energy battery rack track positioning tool according to claim 5, characterized in that: The top of the base (15) is fixedly connected to a second slide rail (16), and the interior of the connecting block (19) is slidably connected to the outer wall of the second slide rail (16).

7. The new energy battery rack track positioning tool according to claim 6, characterized in that: The bottom of the base (15) is fixedly connected to the second electric push rod (14), and the output end of the second electric push rod (14) is fixedly connected to the connecting plate (20).

8. The new energy battery rack track positioning tool according to claim 7, characterized in that: The top of the connecting plate (20) is fixedly connected to the bottom of the connecting block (19), and the top of the base (15) is rotatably connected to a pulley (17).