Forklift frame positioning tool

Through the innovative design of the middle positioning mechanism and the rear positioning mechanism, one cylinder is used to complete positioning and clamping, which solves the problem of slow production cycle in the existing technology, realizes fast and accurate positioning and clamping of the forklift frame, and improves production efficiency.

CN223394840UActive Publication Date: 2025-09-30HANG ZHOU CHA CHE BAN HAN YOU XIAN GONG SI
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Patent Information

Application Number
CN202422872317.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-30
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing forklift frame positioning tooling requires two sets of cylinders to operate in sequence, resulting in slow production cycle and low production efficiency.

Method used

A cylinder is used to complete the extension and self-locking of the middle positioning mechanism, combined with the rear positioning mechanism to achieve rough positioning, precise positioning and clamping, and the frame is positioned by the pushing mechanism.

Benefits of technology

Save positioning time, improve production efficiency, and achieve fast and accurate positioning and clamping of the frame.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223394840U_ABST
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Abstract

The utility model provides a forklift frame positioning tool. The forklift frame positioning tool comprises a bottom plate, a frame body is arranged above the bottom plate, a supporting positioning frame, a middle positioning mechanism and a rear positioning mechanism are sequentially installed on the top of the bottom plate, two installation bases are symmetrically installed on the top of the bottom plate, clamping air cylinders are fixedly installed on the two installation bases, and the clamping air cylinders are fixedly installed on the two installation bases. The two mounting bases and the clamping air cylinders are symmetrically distributed, two side supporting frames are symmetrically mounted at the top of the bottom plate, and a plurality of pushing mechanisms are mounted at the top of the bottom plate. According to the forklift frame positioning tool, the middle positioning mechanism adopts one air cylinder to complete stretching and self-locking, time is saved, and the rear positioning mechanism has the advantages that coarse positioning, accurate positioning and clamping are completed through one mechanism, and time is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vehicle frame positioning tooling, in particular to a forklift vehicle frame positioning tooling. Background Art

[0002] Tooling, or process equipment, refers to the various tools used in the manufacturing process. Frame positioning tooling is used to precisely position and clamp the vehicle frame during manufacturing.

[0003] The existing solution requires two sets of cylinders for the central positioning mechanism, one set is responsible for pushing the positioning mechanism to the specified position, and the other set is responsible for locking it. During actual operation, the two cylinders need to be pushed into place in turn, resulting in a slow production cycle. In addition, the existing solution requires the use of positioning cylinders and clamping cylinders for the rear positioning mechanism. After the rear component is hoisted onto the tooling, it needs to be roughly positioned manually first, and then the positioning mechanism is pushed out by the cylinder to achieve accurate positioning, and finally it is clamped by the clamping cylinder, resulting in low production efficiency.

[0004] Therefore, it is necessary to provide a new forklift frame positioning tool to solve the above technical problems. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a forklift frame positioning tooling in which a middle positioning mechanism uses one cylinder to complete extension and self-locking, saving time, and a rear positioning mechanism realizes rough positioning, precise positioning and clamping by one mechanism, saving time.

[0006] In order to solve the above technical problems, the forklift frame positioning tooling provided by the utility model includes: a base plate, a frame body is arranged above the base plate, and a support positioning frame, a middle positioning mechanism and a rear positioning mechanism are installed on the top of the base plate in sequence. Two mounting seats are symmetrically installed on the top of the base plate, and a clamping cylinder is fixedly installed on the two mounting seats. The two mounting seats and the clamping cylinder are symmetrically distributed, and two side support frames are symmetrically installed on the top of the base plate. Multiple pushing mechanisms are installed on the top of the base plate.

[0007] As a further solution of the present invention, the central positioning mechanism includes two vertical plates, a supporting horizontal plate, two first fixed shafts, two positioning rods, two second fixed shafts and two pushing cylinders. The two vertical plates are fixedly mounted on the top of the base plate, the supporting horizontal plates are fixedly mounted on the two vertical plates, the two first fixed shafts are fixedly mounted on the supporting horizontal plates, the two positioning rods are respectively rotatably mounted on the two first fixed shafts, the two second fixed shafts are respectively fixedly mounted on the supporting horizontal plates, the two pushing cylinders are respectively rotatably mounted on the two second fixed shafts, and the output shafts of the two pushing cylinders are respectively hinged to the two positioning rods.

[0008] As a further solution of the present invention, the rear positioning mechanism includes a rectangular seat, a support plate, a guide plate and a positioning pin. The rectangular seat is fixedly installed on the top of the base plate, the support plate is fixedly installed on the top of the rectangular seat, the guide plate is arranged on one side of the support plate, and the positioning pin is installed through the support plate and the guide plate.

[0009] As a further solution of the present invention, the pushing mechanism includes a vertical pole, a fixed ring, an adjusting screw, a push block and a rotating rod. The vertical pole is fixedly installed on the top of the base plate, the fixed ring is fixedly installed on the top of the vertical pole, the adjusting screw is threadedly installed on the fixed ring, the push block is rotatably installed on one end of the adjusting screw, and the rotating rod is slidably installed on one end of the adjusting screw.

[0010] As a further solution of the present invention, positioning columns are fixedly installed on the two vertical plates, and the positioning columns are in contact with the positioning rods.

[0011] As a further solution of the present invention, two triangular reinforcement plates are fixedly installed on the top of the rectangular seat, and one side of the triangular reinforcement plates is fixedly connected to the support plate.

[0012] Compared with related technologies, the forklift frame positioning tool provided by the present invention has the following beneficial effects:

[0013] 1. The utility model sets a central positioning mechanism, which enables the positioning rod to be pushed by the push cylinder, so that the positioning rod rotates to push the frame, thereby positioning and locking the frame;

[0014] 2. The utility model provides a rear positioning mechanism, which enables the rear of the frame to be roughly positioned, accurately positioned and clamped at one time, thus saving positioning time;

[0015] 3. The utility model is provided with a pushing mechanism, so that the frame can be pushed by moving the pushing block to position both sides of the frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the first three-dimensional structure of the forklift frame positioning tool provided by the utility model;

[0018] Figure 2 This is a second three-dimensional structural diagram of the forklift frame positioning tool provided by the utility model;

[0019] Figure 3 This is a schematic diagram of the first partial structure of the forklift frame positioning tool provided by the utility model;

[0020] Figure 4 A schematic diagram of the second partial structure of the forklift frame positioning tool provided by the utility model;

[0021] Figure 5 This is a schematic diagram of the third partial structure of the forklift frame positioning tool provided by the utility model.

[0022] In the figure: 1. Base plate; 2. Frame body; 3. Support and positioning frame; 4. Middle positioning mechanism; 401. Vertical plate; 402. Support horizontal plate; 403. First fixed axis; 404. Positioning rod; 405. Second fixed axis; 406. Push cylinder; 5. Rear positioning mechanism; 501. Rectangular seat; 502. Support plate; 503. Guide plate; 504. Positioning pin; 6. Mounting seat; 7. Clamping cylinder; 8. Side support frame; 9. Pushing mechanism; 901. Vertical pole; 902. Fixing ring; 903. Adjusting screw; 904. Push block; 905. Rotating rod. DETAILED DESCRIPTION

[0023] Please refer to Figures 1 to 5 ,in, Figure 1 This is a schematic diagram of the first three-dimensional structure of the forklift frame positioning tool provided by the utility model; Figure 2 This is a second three-dimensional structural diagram of the forklift frame positioning tool provided by the utility model; Figure 3 This is a schematic diagram of the first partial structure of the forklift frame positioning tool provided by the utility model; Figure 4 This is a schematic diagram of the second partial structure of the forklift frame positioning tool provided by the utility model; Figure 5 This is a schematic diagram of the third partial structure of the forklift frame positioning fixture provided by the present invention. The forklift frame positioning fixture comprises: a base plate 1, a frame body 2 is disposed above the base plate 1, a support positioning frame 3, a middle positioning mechanism 4, and a rear positioning mechanism 5 are sequentially mounted on the top of the base plate 1, two mounting seats 6 are symmetrically mounted on the top of the base plate 1, and a clamping cylinder 7 is fixedly mounted on each of the mounting seats 6. The two mounting seats 6 and the clamping cylinder 7 are symmetrically distributed, two side support frames 8 are symmetrically mounted on the top of the base plate 1, and multiple pushing mechanisms 9 are mounted on the top of the base plate 1.

[0024] like Figure 3As shown, the middle positioning mechanism 4 includes two vertical plates 401, a supporting horizontal plate 402, two first fixed shafts 403, two positioning rods 404, two second fixed shafts 405 and two pushing cylinders 406, the two vertical plates 401 are fixedly mounted on the top of the base plate 1, the supporting horizontal plate 402 is fixedly mounted on the two vertical plates 401, the two first fixed shafts 403 are fixedly mounted on the supporting horizontal plate 402, the two positioning rods 404 are respectively rotatably mounted on the two first fixed shafts 403, the two second fixed shafts 405 are fixedly mounted on the supporting horizontal plate 402, the two pushing cylinders 406 are respectively rotatably mounted on the two second fixed shafts 405, and the output shafts of the two pushing cylinders 406 are respectively hinged to the two positioning rods 404;

[0025] By providing the middle positioning mechanism 4, the positioning rod 404 can be pushed by the pushing cylinder 406, so that the positioning rod 404 rotates to push the frame, thereby positioning and locking the frame.

[0026] like Figure 4 As shown, the rear positioning mechanism 5 includes a rectangular seat 501, a support plate 502, a guide plate 503 and a positioning pin 504. The rectangular seat 501 is fixedly mounted on the top of the base plate 1, the support plate 502 is fixedly mounted on the top of the rectangular seat 501, the guide plate 503 is arranged on one side of the support plate 502, and the positioning pin 504 is installed through the support plate 502 and the guide plate 503;

[0027] By providing the rear positioning mechanism 5 , the rear of the frame can be roughly positioned, accurately positioned and clamped at one time, thus saving positioning time.

[0028] like Figure 5 As shown, the pushing mechanism 9 includes a vertical rod 901, a fixing ring 902, an adjusting screw 903, a push block 904 and a rotating rod 905. The vertical rod 901 is fixedly mounted on the top of the base plate 1, the fixing ring 902 is fixedly mounted on the top of the vertical rod 901, the adjusting screw 903 is threadedly mounted on the fixing ring 902, the push block 904 is rotatably mounted on one end of the adjusting screw 903, and the rotating rod 905 is slidably mounted on one end of the adjusting screw 903;

[0029] By providing the pushing mechanism 9, the frame can be pushed by moving the push block 904, thereby positioning both sides of the frame.

[0030] like Figure 3 As shown, positioning columns are fixedly mounted on the two vertical plates 401, and the positioning columns are in contact with the positioning rods 404;

[0031] By providing the positioning column, the rotation range of the positioning rod 404 can be limited so that the rotation stroke limit of the positioning rod 404 is parallel to the vertical plate 401 .

[0032] like Figure 4 As shown, two triangular reinforcement plates are fixedly installed on the top of the rectangular seat 501, and one side of the triangular reinforcement plate is fixedly connected to the support plate 502;

[0033] By providing the triangular reinforcement plate, the rectangular seat 501 and the support plate 502 are reinforced, thereby improving the stability of the support plate 502.

[0034] The working principle of the forklift frame positioning tool provided by the utility model is as follows:

[0035] When in use, in the initial state (the pushing cylinder 406 is retracted), the robot / manually loads the frame, performs rough positioning, and then pushes out the pushing cylinder 406, so that the positioning rod 404 extends to push the frame to position, and then the frame is locked, and then the clamping cylinder 7 is started to clamp the frame;

[0036] First, screw the positioning pin 504 onto the frame, and do not screw the positioning pin 504 to the bottom. Then, hoist the frame and the positioning pin 504 onto the base plate 1. During the hoisting process, the positioning pin 504 is stuck in the conical grooves at the top of the support plate 502 and the guide plate 503, realizing the left and right positioning, height positioning, and front and back rough positioning of the rear part of the frame. Finally, by tightening the thread of the positioning pin 504, the front and back precise positioning and clamping of the frame are realized.

[0037] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0038] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments or applied directly or indirectly without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A forklift frame positioning tool, characterized in that: include: A base plate, a frame body is arranged above the base plate, a support positioning frame, a middle positioning mechanism and a rear positioning mechanism are installed on the top of the base plate in sequence, two mounting seats are symmetrically installed on the top of the base plate, a clamping cylinder is fixedly installed on the two mounting seats, the two mounting seats and the clamping cylinder are symmetrically distributed, two side support frames are symmetrically installed on the top of the base plate, and multiple pushing mechanisms are installed on the top of the base plate.

2. The forklift frame positioning tool according to claim 1, characterized in that: The central positioning mechanism includes two vertical plates, a supporting transverse plate, two first fixed shafts, two positioning rods, two second fixed shafts and two pushing cylinders. The two vertical plates are fixedly mounted on the top of the base plate, the supporting transverse plate is fixedly mounted on the two vertical plates, the two first fixed shafts are fixedly mounted on the supporting transverse plate, the two positioning rods are rotatably mounted on the two first fixed shafts, the two second fixed shafts are fixedly mounted on the supporting transverse plate, the two pushing cylinders are rotatably mounted on the two second fixed shafts, and the output shafts of the two pushing cylinders are hinged to the two positioning rods respectively.

3. The forklift frame positioning tool according to claim 1, characterized in that: The rear positioning mechanism includes a rectangular seat, a support plate, a guide plate and a positioning pin. The rectangular seat is fixedly installed on the top of the base plate, the support plate is fixedly installed on the top of the rectangular seat, the guide plate is arranged on one side of the support plate, and the positioning pin is installed through the support plate and the guide plate.

4. The forklift frame positioning tool according to claim 1, characterized in that: The pushing mechanism includes a vertical pole, a fixed ring, an adjusting screw, a push block and a rotating rod. The vertical pole is fixedly installed on the top of the base plate, the fixed ring is fixedly installed on the top of the vertical pole, the adjusting screw is threadedly installed on the fixed ring, the push block is rotatably installed on one end of the adjusting screw, and the rotating rod is slidably installed on one end of the adjusting screw.

5. The forklift frame positioning tool according to claim 2, characterized in that: Positioning columns are fixedly mounted on the two vertical plates, and the positioning columns are in contact with the positioning rods.

6. The forklift frame positioning tool according to claim 3, characterized in that: Two triangular reinforcement plates are fixedly installed on the top of the rectangular seat, and one side of the triangular reinforcement plate is fixedly connected to the support plate.