Scouring pad state detection jig suitable for PCB roller brush polishing

By designing a scouring pad status detection fixture suitable for PCB roller brush polishing, and using a pressure sensing membrane and signal transmission device to detect the wear status of the scouring pad, the problem of scouring pad wear being difficult to detect in time is solved, ensuring the polishing effect of the PCB board.

CN223394938UActive Publication Date: 2025-09-30JIAYAN NEW MATERIAL TECH (CHONGQING) CO LTD
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Patent Information

Application Number
CN202422795050.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-16
Publication Date
2025-09-30
Estimated Expiration
2034-11-16

AI Technical Summary

Technical Problem

During the PCB roller brush polishing process, the wear status of the scouring pad is difficult to be detected in time, resulting in poor polishing effect.

Method used

A scouring pad status detection fixture suitable for PCB roller brush polishing is designed. The wear status of the scouring pad is monitored in real time through a pressure sensing membrane and a signal transmission device. The wear condition of the scouring pad is judged by the change of the electrical signal of the pressure sensing membrane, and the detection results are displayed through an analysis device.

Benefits of technology

The real-time detection of the wear status of the scouring pad is realized, which avoids the influence of the polishing effect after the scouring pad is used for a long time and ensures the surface quality of the PCB board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection jigs, in particular to a scouring pad state detection jig suitable for PCB roller brush polishing, which comprises a base and a detection assembly, and the detection assembly comprises a first cylinder, a base, a support frame, a driving part, a roller shaft, a scouring pad, a pressure sensing film and a signal transmission device; the PCB is fixed to the base, the driving part drives the scouring pad to move downwards to the surface of the PCB for polishing, after polishing is completed, the driving part drives the scouring pad to move upwards to reset, at the moment, the scouring pad abuts against the pressure sensing film, the pressure sensing film is made to change electric signals, and the signal transmission device converts the electric signals into pressure information and transmits the pressure information to the analysis device. When the scouring pad is worn after being used for a long time, the pressure information transmitted to the analysis device is different; according to the device, the abrasion state of the scouring pad can be detected, and the situation that the polishing effect on the PCB is affected due to abrasion of the scouring pad after long-time use is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection jigs, and in particular to a scouring pad state detection jig suitable for PCB roller brush polishing. Background Art

[0002] In the manufacturing process of PCB (printed circuit board), roller brush grinding is a key step that directly affects the surface quality of the circuit board and subsequent processes. In the traditional roller brush grinding process, factors such as roller brush material and uneven pressure distribution may lead to poor grinding effect.

[0003] At present, scouring pads are used for PCB roller brush polishing due to their good wear resistance, softness and adaptability. By putting the scouring pad on the outer surface of the roller shaft and polishing by the contact between the scouring pad and the PCB surface, the polishing effect can be improved.

[0004] However, when using the above method to polish the PCB with a scouring pad, there is a lack of detection of the usage status of the scouring pad. Since the scouring pad needs to be in contact with the PCB board during use, it is difficult to detect when the scouring pad is worn out after long-term use, which affects the polishing effect. Utility Model Content

[0005] The purpose of the utility model is to provide a scouring pad state detection jig suitable for PCB roller brush polishing, which can detect the wear state of the scouring pad and prevent the scouring pad from being worn after long-term use and affecting the polishing effect of the PCB board.

[0006] To achieve the above-mentioned object, the utility model provides a scouring pad state detection jig suitable for PCB roller brush polishing, comprising a base and a detection assembly, wherein the detection assembly comprises a first cylinder, a base, a support frame, a driving component, a roller shaft, a scouring pad, a pressure sensing membrane and a signal transmission device;

[0007] The first cylinder is fixedly connected to the base and is located at the top of the base; the base is arranged on the side of the first cylinder output rod; the support frame is arranged on the top of the base; the driving component is arranged on the side of the support frame; the roller is arranged on the side of the driving component; the scouring pad is fixedly connected to the roller and is located on the side of the roller; the pressure sensing membrane is fixedly connected to the support frame and is located at the bottom of the support frame; the signal transmission device is electrically connected to the pressure sensing membrane and is located at the top of the support frame.

[0008] Among them, the base includes a placement platform and multiple limit blocks; the placement platform is fixedly connected to the first cylinder output rod and is located on the side of the first cylinder; the multiple limit blocks are respectively fixedly connected to the placement platform and are respectively located on the top of the placement platform.

[0009] Wherein, the base further includes two clamping mechanisms; the two clamping mechanisms are mirror-imaged and arranged on both sides of the placement table.

[0010] Wherein, the clamping mechanism includes a second cylinder and a clamping member; the second cylinder is fixedly connected to the placement table and is located on the side of the placement table; the clamping member is fixedly connected to the output rod of the second cylinder and is located on the side of the second cylinder.

[0011] In which, the driving component includes a third cylinder, a connecting rod, a mounting seat and a motor; the third cylinder is fixedly connected to the support frame and is located on the side of the support frame; the connecting rod is fixedly connected to the output rod of the third cylinder and is located at the bottom of the third cylinder; the mounting seat is fixedly connected to the connecting rod, and is rotationally connected to the roller shaft, and is located on the side of the connecting rod; the motor is fixedly connected to the mounting seat, and the output end of the motor is fixedly connected to the roller shaft and is located on the side of the mounting seat.

[0012] The utility model discloses a scouring pad state detection jig suitable for PCB roller brush polishing. When polishing the PCB board, the PCB board is fixed on the base, the driving component drives the roller and the scouring pad to rotate, and at the same time drives the scouring pad to move down to the surface of the PCB board, and polishes the surface of the PCB board with the rotating scouring pad. The first cylinder drives the base to move horizontally, so that the surface of the PCB board can be fully polished. After polishing is completed, the driving component drives the scouring pad to move up and reset. At this time, the scouring pad will conflict with the pressure sensing membrane. The pressure sensing membrane is connected to an analysis device such as a computer or a host computer through the signal transmission device. When the scouring pad abuts the pressure sensing membrane, the scouring pad The pressure applied by the cloth will cause the electrical signal of the pressure sensing membrane to change, and the signal transmission device receives the changed electrical signal and converts the changed electrical signal into pressure information, and the signal transmission device transmits the pressure information to the analysis device; when the scouring pad is worn out after long-term use, the pressure of the scouring pad on the pressure sensing membrane will be reduced after the scouring pad is reset, and the pressure information transmitted to the analysis device will be different. The staff can know whether the scouring pad is worn out during use by checking the pressure information on the analysis device, so as to replace the scouring pad in time; in this way, the wear state of the scouring pad can be detected to avoid the scouring pad being worn out after long-term use and affecting the polishing effect of the PCB board. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0014] Figure 1It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 It is a structural schematic diagram of the utility model from another perspective.

[0016] Figure 3 It is a front cross-sectional view of the entirety of the present invention.

[0017] Figure 4 It is a side sectional view of the entirety of the present invention.

[0018] 101-base, 102-first cylinder, 103-base, 104-support frame, 105-driving component, 106-roller, 107-scouring pad, 108-pressure sensing membrane, 109-signal transmission device, 110-placement table, 111-limiting block, 112-clamping mechanism, 113-second cylinder, 114-clamping member, 115-third cylinder, 116-connecting rod, 117-mounting seat, 118-motor. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] See also Figures 1-4 ,in, Figure 1 It is a schematic diagram of the overall structure of the utility model. Figure 2 This is a structural diagram of the utility model from another perspective. Figure 3 This is a front cross-sectional view of the entire utility model. Figure 4 It is a side sectional view of the entirety of the present invention.

[0021] The utility model provides a scouring pad state detection jig suitable for PCB roller brush polishing, comprising a base 101 and a detection component, wherein the detection component includes a first cylinder 102, a base 103, a support frame 104, a driving component 105, a roller 106, a scouring pad 107, a pressure sensing film 108 and a signal transmission device 109; the base 103 includes a placement table 110, a plurality of limit blocks 111 and two clamping mechanisms 112; the clamping mechanism 112 includes a second cylinder 113 and a clamping member 114; the driving component 105 includes a third cylinder 115, a connecting rod 116, a mounting seat 117 and a motor 118; through the above scheme, the wear state of the scouring pad 107 can be detected to prevent the scouring pad 107 from being worn after long-term use and affecting the polishing effect of the PCB board.

[0022] According to this specific embodiment, the first cylinder 102 is fixedly connected to the base 101 and is located at the top of the base 101; the base 103 is arranged on the side of the output rod of the first cylinder 102; the support frame 104 is arranged on the top of the base 103; the driving component 105 is arranged on the side of the support frame 104; the roller 106 is arranged on the side of the driving component 105; the scouring pad 107 is fixedly connected to the roller 106 and is located on the side of the roller 106; the pressure sensing membrane 108 is fixedly connected to the support frame 104 and is located at the bottom of the support frame 104; the signal transmission device 109 is electrically connected to the pressure sensing membrane 108 and is located at the top of the support frame 104. When polishing the PCB board, the PCB board is fixed on the base 103, and the driving component 105 drives the roller 106 and the scouring pad 107 to rotate, and at the same time drives the scouring pad 107 to move down to the surface of the PCB board, and uses the rotating scouring pad 107 to polish the surface of the PCB board. The first cylinder 102 drives the base 103 to move horizontally, so that the surface of the PCB board can be fully polished; after polishing is completed, the driving component 105 drives the scouring pad 107 to move upward and reset. At this time, the scouring pad 107 will contact the pressure sensing membrane 108, and the pressure sensing membrane 108 is connected to an analysis device such as a computer or a host computer through the signal transmission device 109. When the scouring pad 107 contacts the pressure sensing membrane 108, the pressure applied by the scouring pad 107 will cause the pressure sensing membrane 108 to change the electrical signal, and the signal transmission device 109 receives the changed electrical signal and changes the signal. The electrical signal is converted into pressure information, and the signal transmission device 109 transmits the pressure information to the analysis device; when the scouring pad 107 is worn after being used for a long time, the pressure of the scouring pad 107 on the pressure sensing membrane 108 will be reduced after it is reset. At this time, the pressure information transmitted to the analysis device will be different. The staff can know whether the scouring pad 107 is worn during use by checking the pressure information on the analysis device, so as to replace the scouring pad 107 in time; the specific structure and working principle of the pressure sensing membrane 108, the signal transmission device 109 and the analysis device are existing technologies. For example, reference can be made to the pressure sensing membrane, the signal transmission device and the analysis device in the patent document with publication number CN217491818U; in the above manner, the wear state of the scouring pad 107 can be detected to avoid the scouring pad 107 being worn after long-term use and affecting the polishing effect of the PCB board.

[0023] The placement platform 110 is fixedly connected to the output rod of the first cylinder 102 and is located on the side of the first cylinder 102. A plurality of stoppers 111 are fixedly connected to the placement platform 110 and are located on top of the placement platform 110. A PCB is placed on the placement platform 110 between the stoppers 111, which are used to position the PCB. The stoppers 111 are aligned with the thickness of the PCB to prevent interference with polishing.

[0024] Secondly, the two clamping mechanisms 112 are mirror-imaged and arranged on both sides of the placement platform 110. The two clamping mechanisms 112 can fix the PCB board to prevent the PCB board from moving.

[0025] Meanwhile, the second cylinder 113 is fixedly connected to the placement table 110 and is located on the side of the placement table 110. The clamping member 114 is fixedly connected to the output rod of the second cylinder 113 and is located on the side of the second cylinder 113. The second cylinder 113 can drive the clamping member 114 close to the PCB board, and the two clamping members 114 are used to fix the PCB board in place.

[0026] In addition, the third cylinder 115 is fixedly connected to the support frame 104 and is located on the side of the support frame 104; the connecting rod 116 is fixedly connected to the output rod of the third cylinder 115 and is located at the bottom of the third cylinder 115; the mounting seat 117 is fixedly connected to the connecting rod 116, is rotatably connected to the roller 106, and is located on the side of the connecting rod 116; the motor 118 is fixedly connected to the mounting seat 117, and the output end of the motor 118 is fixedly connected to the roller 106 and is located on the side of the mounting seat 117. The third cylinder 115 can drive the connecting rod 116 and the mounting seat 117 to move, and the mounting seat 117 drives the roller 106 and the scouring pad 107 to move longitudinally, and the motor 118 can drive the roller 106 and the scouring pad 107 to rotate.

[0027] When using the present invention to polish a PCB board, the PCB board is placed on the placement table 110, and the second cylinder 113 drives the clamping member 114 to approach the PCB board, and the two clamping members 114 are used to fix the position of the PCB board; the motor 118 is turned on to drive the roller 106 and the scouring pad 107 to rotate, and at the same time, the third cylinder 115 drives the scouring pad 107 to move down to the surface of the PCB board, and the rotating scouring pad 107 is used to polish the surface of the PCB board, and the first cylinder 102 drives the placement table 110 to move horizontally, so that the surface of the PCB board can be fully polished. After polishing is completed, the third cylinder 115 drives the scouring pad 107 to move up and reset. At this time, the scouring pad 107 will conflict with the pressure sensing membrane 108, and the pressure sensing membrane 108 is connected to an analysis device such as a computer or a host computer through the signal transmission device 109. When the scouring pad 107 is in contact with the pressure sensing membrane 108, the pressure applied by the scouring pad 107 will cause the pressure sensing membrane 108 to change its electrical signal, and the signal transmission device 109 receives the changed electrical signal and converts the changed electrical signal into pressure information, and the signal transmission device 109 transmits the pressure information to the analysis device; when the scouring pad 107 is worn after long-term use, the pressure of the scouring pad 107 on the pressure sensing membrane 108 will be reduced after the scouring pad 107 is reset, and the pressure information transmitted to the analysis device will be different. The staff can know whether the scouring pad 107 is worn during use by checking the pressure information on the analysis device, so as to replace the scouring pad 107 in time; in this way, the wear state of the scouring pad 107 can be detected to avoid the scouring pad 107 being worn after long-term use and affecting the polishing effect of the PCB board.

[0028] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.

Claims

1. A scouring pad status detection fixture suitable for PCB roller brush polishing, including a base, characterized in that: Also included are detection components; The detection assembly includes a first cylinder, a base, a support frame, a driving component, a roller, a scouring pad, a pressure sensing membrane and a signal transmission device; The first cylinder is fixedly connected to the base and is located on the top of the base; the base is arranged on the side of the output rod of the first cylinder; the support frame is arranged on the top of the base; the driving component is arranged on the side of the support frame; and the roller is arranged on the side of the driving component. The scouring pad is fixedly connected to the roller shaft and is located on the side of the roller shaft; The pressure sensing film is fixedly connected to the support frame and is located at the bottom of the support frame; the signal transmission device is electrically connected to the pressure sensing film and is located at the top of the support frame.

2. A scouring pad status detection jig suitable for PCB roller brush polishing as claimed in claim 1, characterized in that: The base includes a placement platform and multiple limit blocks; the placement platform is fixedly connected to the first cylinder output rod and is located on the side of the first cylinder; the multiple limit blocks are respectively fixedly connected to the placement platform and are respectively located on the top of the placement platform.

3. A scouring pad status detection jig suitable for PCB roller brush polishing as claimed in claim 2, characterized in that: The base further includes two clamping mechanisms; the two clamping mechanisms are mirror-imaged and arranged on both sides of the placement table.

4. A scouring pad status detection jig suitable for PCB roller brush polishing as claimed in claim 3, characterized in that: The clamping mechanism includes a second cylinder and a clamping member; the second cylinder is fixedly connected to the placement table and is located on the side of the placement table; the clamping member is fixedly connected to the output rod of the second cylinder and is located on the side of the second cylinder.

5. A scouring pad status detection jig suitable for PCB roller brush polishing as claimed in claim 4, characterized in that: The driving component includes a third cylinder, a connecting rod, a mounting seat and a motor; the third cylinder is fixedly connected to the support frame and is located on the side of the support frame; the connecting rod is fixedly connected to the output rod of the third cylinder and is located at the bottom of the third cylinder; the mounting seat is fixedly connected to the connecting rod, and is rotationally connected to the roller shaft, and is located on the side of the connecting rod; the motor is fixedly connected to the mounting seat, and the output end of the motor is fixedly connected to the roller shaft and is located on the side of the mounting seat.

Citation Information

Patent Citations

  • Cleaning equipment with pressure detection function

    CN217491818U