Auxiliary tool for automobile sheet metal part inspection
By designing the support unit and clamping unit of the auxiliary tooling, the problems of misdetection of the wave position on the edge of the sheet metal parts by the three-coordinate inspection head and low efficiency of manual pressing were solved, thus achieving efficient and accurate inspection of sheet metal parts and reducing labor intensity.
Patent Information
- Application Number
- CN202422810557.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In the existing technology, the three-coordinate inspection head causes false detection or missed detection when the edge of the sheet metal part is in a wavy position, and manual pressing is inefficient and labor-intensive, especially for sheet metal parts with a thickness greater than 1 mm.
An auxiliary tooling for inspecting automotive sheet metal parts was designed, which includes a support unit and a clamping unit. The sheet metal parts are clamped and flattened through support screws and clamps, ensuring that the inspection head is at the same height as the edge of the sheet metal parts. Mechanical pressing is used instead of manual labor to achieve continuous inspection.
It improves inspection efficiency, avoids missed inspections, reduces the labor intensity of staff, and can effectively flatten sheet metal parts with a thickness greater than 1mm, thereby improving inspection accuracy and efficiency.
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Figure CN223395123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile sheet metal inspection, in particular to an auxiliary tooling for automobile sheet metal inspection. Background Art
[0002] The sheet metal used in the automotive industry will generate internal stress after production due to the high pressure it is subjected to during stamping. Under the action of this stress, the edge of the sheet metal will deform upward or downward, causing the edge of the entire sheet metal to take on a wavy shape.
[0003] Currently, after automobile sheet metal parts are stamped out, they need to be inspected for edges using three coordinates. However, when the inspection head on the three coordinates is moved along the edge of the sheet metal part for inspection, waves appear on the edge of the sheet metal part under the action of stress. Therefore, when inspecting, the inspection head will cause false detection or missed detection at the location where the waves appear on the sheet metal part. At this time, it is necessary to manually press the sheet metal to flatten the waves on the sheet metal to cooperate with the inspection. On the one hand, this inspection method is not efficient and requires manpower cooperation and multiple inspections at the waves to ensure accurate inspection. In addition, when the sheet metal thickness is greater than 1mm, it cannot be flattened by manpower, so the labor intensity for the staff is relatively high.
[0004] Therefore, there is an urgent need for an auxiliary tooling for automobile sheet metal inspection, which can be used to assist the three-coordinate inspection of automobile sheet metal edges, improve the inspection efficiency and reduce the labor intensity of staff.
[0005] Three-dimensional (3D) testing involves using a 3D coordinate measuring machine (CMM) to inspect and measure the form and position tolerances of a workpiece. This process determines whether the workpiece's errors are within tolerance. This is also known as three-dimensional (3D) measurement. With the rapid advancements in the modern automotive, aerospace, and machining industries, 3D testing has become a common testing method. CMMs are no longer a luxury item. Foreign and multinational companies, in particular, emphasize third-party certification. All products leaving the factory must be accompanied by a test report from a qualified testing agency. Therefore, 3D testing is becoming increasingly important in the manufacturing industry. 3D testing is also sometimes used in reverse engineering. This involves collecting and mapping the spatial geometry and three-dimensional data of an object, providing point data, and then using software to construct a 3D model. Utility Model Content
[0006] In response to the above technical problems, the utility model provides an auxiliary tooling for inspecting automobile sheet metal parts, which is used to solve the problem that when the inspection head on the three-coordinate measuring machine is moved along the edge of the sheet metal part for inspection, waves appear on the edge of the sheet metal part under the action of stress, and the sheet metal part needs to be manually pressed to flatten the waves on the sheet metal part to cooperate with the inspection, resulting in low inspection efficiency and high labor intensity for the staff.
[0007] The above technical objectives of the present invention are achieved through the following technical solutions:
[0008] An auxiliary tooling for inspecting automobile sheet metal parts comprises a main body and a supporting unit. The supporting unit is provided with a connecting shaft. One end of the connecting shaft is detachably connected to a pressing unit. The pressing unit can be adjusted in angle along the connecting shaft.
[0009] The pressing unit includes a first clamping block and a second clamping block, a connecting rod is provided between the first clamping block and the second clamping block, a first clamping opening is opened in the center of the first clamping block, the first clamping block clamps the first connecting member through the first clamping opening, one end of the first connecting member is provided with a support screw, and the other end is detachably connected to the connecting shaft;
[0010] A second clamping opening is opened at the center of the second clamping block, and the second clamping block clamps the second connecting piece through the second clamping opening. The top of the second connecting piece is connected to a clamp, and the clamp includes a pressing arm, a pressing head and a connecting seat. The distance between the pressing head and the support screw is adjustable.
[0011] Furthermore, an adjusting threaded hole is provided at a position of the first connecting member corresponding to the supporting screw, the supporting screw cooperates with the adjusting threaded hole, and a locking nut is provided at the joint of the supporting screw and the first connecting member.
[0012] Furthermore, a sliding hole is provided in the second clamping block at a position corresponding to the connecting rod, and the second clamping block slides along the connecting rod through the sliding hole, and a braking bolt for fixing the position of the connecting rod is provided on the second clamping block.
[0013] Furthermore, a driving hole is provided at one end of the support screw rod close to the pressure head and perpendicular to the axial direction.
[0014] Furthermore, a first connecting portion is provided at a position of the first connecting member close to the connecting shaft, a second connecting portion is provided at a position of the connecting shaft corresponding to the first connecting portion, and a first fixing bolt is provided between the first connecting portion and the second connecting portion.
[0015] Furthermore, the support unit includes a base and a support column, one end of the support column is fitted with a rotating column, the rotating column can rotate and extend axially along the support column, and the rotating column is perpendicular to the axial direction of the support column and fitted with the connecting shaft.
[0016] Furthermore, a magnetic block is installed on one side of the base.
[0017] Furthermore, a slide is mounted on the connecting shaft, a support arm is mounted on the slide, a top column is mounted on the support arm, and the top column can be adjusted in height along the support arm.
[0018] In summary, the beneficial technical effects of the present invention are:
[0019] Support screws and clamps are used to clamp the upper and lower sides of automobile sheet metal parts to the same height as the three-coordinate inspection head, so that the inspection head can continuously inspect along the edge of the sheet metal parts, avoiding missed inspections and improving inspection efficiency. In this process, mechanical pressure is replaced by manual pressure, so that the pressure on the sheet metal parts can remain stable for a long time, and sheet metal parts with a thickness greater than 1mm can be pressed and shaped, reducing the labor intensity of manual pressing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a structural diagram of the compression unit;
[0022] Figure 3 It is a schematic diagram of the use of the present utility model.
[0023] Figure markings: 1. Support column; 2. Connecting shaft; 3. Clamping unit; 4. First clamping block; 5. Second clamping block; 6. Connecting rod; 7. First connecting member; 8. Second connecting member; 9. Support screw; 10. Abutment; 11. Clamp; 12. Connecting seat; 13. Pressing arm; 14. Pressing head; 15. Locking nut; 16. First connecting part; 17. Second connecting part; 18. First fixing bolt; 19. Drive hole; 20. Base; 21. Magnetic block; 22. Rotating column; 23. Fixing sleeve; 24. Second fixing bolt; 25. Sliding seat; 26. Third fixing bolt; 27. Support arm; 28. Top column; 29. Tooling frame; 30. Sheet metal part. DETAILED DESCRIPTION
[0024] The present invention will be described clearly and completely below with reference to the embodiments.
[0025] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0026] In the description of the embodiments, unless otherwise specified or limited, the terms "disposed" and "connected" should be understood broadly. For example, they can refer to fixed, removable, or integral connections; mechanical or electrical connections; direct connections, connections through an intermediary medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on their specific circumstances.
[0027] See attached Figure 1-3 , shown is an auxiliary tooling for automobile sheet metal inspection, including a support unit, wherein the support unit includes a support column 1, a base 20 is fixedly provided at the bottom of the support column 1, and a magnetic block 21 is mounted on the base 20 via bolts. When in use, the support column 1 is fixed to the inspection platform by adsorption of the magnetic block 21, which facilitates the connection between the tooling and the inspection platform, replaces bolts or other connection methods, and improves work efficiency;
[0028] A sleeve hole is provided at the top of the support column 1, and a rotating column 22 is sleeved in the sleeve hole. The rotating column 22 is sleeved with a connecting shaft 2 perpendicular to the axial direction of the support column 1. A second connecting portion 17 is provided at one end of the connecting shaft 2. The connecting shaft 2 is connected to a clamping unit 3 through the second connecting portion 17. Specifically, the clamping unit 3 includes a first clamping block 4 and a second clamping block 5, and two sliding holes are provided on the second clamping block 5. A connecting rod 6 is passed through the sliding hole. The other end of the connecting rod 6 is connected to the first clamping block 4, and the second clamping block 5 is provided with a braking bolt for fixing the position of the connecting rod 6. In this way, the distance between the first clamping block 4 and the second clamping block 5 is adjusted;
[0029] Furthermore, a first clamping opening is provided at the center of the first clamping block 4, and the first clamping block 4 clamps the first connecting member 7 through the first clamping opening. An adjusting threaded hole is provided at the center of the first connecting member 7, and a support screw 9 is provided in the adjusting threaded hole. A spherical abutment joint 10 is provided on the top of the support screw 9, and a locking nut 15 is provided at the joint between the support screw 9 and the first connecting member 7. A driving hole 19 is provided at one end of the support screw 9 close to the pressure head 14, perpendicular to the axial direction. The driving hole 19 cooperates with a lever to realize easy rotation of the support screw 9, and the height of the support screw 9 is adjusted by the cooperation of the locking nut 15 and the adjusting threaded hole.
[0030] Furthermore, a first connecting portion 16 is provided at one end of the first connecting member 7 close to the connecting shaft 2, and a second connecting portion 17 is provided at a position of the connecting shaft 2 corresponding to the first connecting portion 16. The first connecting portion 16 and the second connecting portion 17 are connected by a first fixing bolt 18. When in use, the first fixing bolt 18 can be used to adjust the angle of the entire pressing unit 3 relative to the connecting shaft 2, thereby increasing the scope of application.
[0031] Furthermore, a second clamping opening is opened at the center of the second clamping block 5, and the second clamping block 5 clamps the second connecting member 8 through the second clamping opening. The top of the second connecting member 8 is connected to a clamp 11, and the clamp 11 includes a pressing arm 13, a pressing head 14 and a connecting seat 12. When in use, the abutment head 10 of the support screw 9 is abutted against the bottom of the tooling frame 29, and then the pressing arm 13 drives the pressing head 14 to press onto the sheet metal part 30, thereby flattening the sheet metal part 30, which is convenient for inspection by the inspection head;
[0032] As an auxiliary tool for inspecting automobile sheet metal parts, a fixing sleeve 23 is provided on the top of the support column 1, and a second fixing bolt 24 is provided on the fixing sleeve 23 to fix the rotating column 22. At the same time, a slide 25 is also provided on the connecting shaft 2, and a third fixing bolt 26 is provided on the slide 25. A support arm 27 is provided on the slide 25, and a top column 28 is provided on the support arm 27. The top column 28 can be adjusted in height along the support arm 27. When in use, according to the structure of the sheet metal part 30, such as an L-shaped structure, the sheet metal part 30 can be supported by adjusting the height of the top column 28 to ensure that the sheet metal part 30 to be inspected can be fitted onto the tooling frame 29.
[0033] During inspection, the entire tooling is first adsorbed onto the inspection platform through the magnetic block 21 on the base 20, and then the height of the support screw 9 is adjusted by the locking bolt according to the thickness of the tooling frame 29, so that the abutment 10 of the support screw 9 abuts against the bottom of the tooling frame 29, and the angle of the entire clamping unit 3 is adjusted by the first fixing bolt 18. Then, the sheet metal part 30 to be inspected is placed on the tooling frame 29, and then the pressure arm 13 is used to drive the pressure head 14 to flatten the sheet metal part, so that the edges of the entire sheet metal part 30 are in the same plane, eliminating wave deformation, and the inspection head completes continuous inspection along the edge, so that the inspection efficiency is further improved, while also reducing the labor intensity of the staff.
[0034] The above description is only a preferred specific embodiment of the present invention and does not limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. An auxiliary tool for inspecting automobile sheet metal parts, characterized by: It comprises a support unit, wherein a connecting shaft (2) is provided on the support unit, one end of the connecting shaft (2) is detachably connected to a pressing unit (3), and the pressing unit (3) can achieve angle adjustment along the connecting shaft (2); The pressing unit (3) comprises a first clamping block (4) and a second clamping block (5), a connecting rod (6) is provided between the first clamping block (4) and the second clamping block (5), a first clamping opening is provided at the center of the first clamping block (4), the first clamping block (4) clamps a first connecting member (7) through the first clamping opening, one end of the first connecting member (7) is provided with a supporting screw (9), and the other end is detachably connected to the connecting shaft (2); A second clamping opening is provided at the center of the second clamping block (5), and the second clamping block (5) clamps the second connecting member (8) through the second clamping opening. The top of the second connecting member (8) is connected to a clamp (11), and the clamp (11) includes a pressing arm (13), a pressing head (14) and a connecting seat (12). The distance between the pressing head (14) and the support screw (9) is adjustable.
2. The auxiliary tooling for automobile sheet metal inspection according to claim 1, characterized in that: The first connecting member (7) is provided with an adjusting threaded hole at a position corresponding to the supporting screw (9), the supporting screw (9) cooperates with the adjusting threaded hole, and a locking nut (15) is provided at the joint between the supporting screw (9) and the first connecting member (7).
3. The auxiliary tooling for automobile sheet metal inspection according to claim 1, characterized in that: The second clamping block (5) is provided with a sliding hole at a position corresponding to the connecting rod (6), and the second clamping block (5) slides along the connecting rod (6) through the sliding hole, and a braking bolt for fixing the position of the connecting rod (6) is provided on the second clamping block (5).
4. The auxiliary tooling for automobile sheet metal inspection according to claim 1, characterized in that: A driving hole (19) is provided at one end of the support screw (9) close to the pressure head (14) perpendicular to the axial direction.
5. The auxiliary tooling for automobile sheet metal inspection according to claim 1, characterized in that: The first connecting member (7) is provided with a first connecting portion (16) at a position close to the connecting shaft (2), the connecting shaft (2) is provided with a second connecting portion (17) at a position corresponding to the first connecting portion (16), and a first fixing bolt (18) is provided between the first connecting portion (16) and the second connecting portion (17).
6. The auxiliary tooling for automobile sheet metal inspection according to claim 1, characterized in that: The support unit comprises a base (20) and a support column (1); one end of the support column (1) is fitted with a rotating column (22); the rotating column (22) is capable of axially rotating and extending along the support column (1); the rotating column (22) is fitted with the connecting shaft (2) perpendicular to the axial direction of the support column (1).
7. The auxiliary tool for automobile sheet metal inspection according to claim 6, characterized in that: A magnetic block (21) is installed on one side of the base (20).
8. The auxiliary tooling for automobile sheet metal inspection according to claim 1, characterized in that: The connecting shaft (2) is also provided with a slide seat (25), a support arm (27) is provided on the slide seat (25), a top column (28) is provided on the support arm (27), and the top column (28) can be adjusted in height along the support arm (27).