High-precision flame-retardant foamed cotton cutting machine
By introducing the design of a limiting mechanism and a rubber plate into the cutting machine, the problem of uneven bulges during the foam cutting process is solved, achieving high-precision and efficient cutting effects.
Patent Information
- Application Number
- CN202422829018.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-20
AI Technical Summary
During the cutting process of high-precision flame-retardant foam for automobiles, the material tends to bulge and become uneven, resulting in cutting deviation, difficult operation, and difficulty in ensuring accuracy.
A high-precision flame-retardant foam cutting machine was designed, which included a cutting table, a cutting mechanism and a limiting mechanism. The limiting plate and rubber plate were driven by a screw, a motor and a hydraulic rod to achieve precise positioning and flat cutting of the foam.
It improves cutting accuracy and efficiency, reduces the difficulty of manual operation, and ensures the flatness and accurate positioning of the foam during the cutting process.
Smart Images
Figure CN223395372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting equipment, in particular to a high-precision flame-retardant foam cotton cutting machine. Background Art
[0002] High-precision flame-retardant foam for automobiles has excellent flame-retardant properties, can effectively prevent the spread of flames, reduce the risk of fire, has good shock absorption and sound insulation effects, can reduce engine noise and noise inside the car, and improve ride comfort. During the production and processing of high-precision flame-retardant foam for automobiles, it needs to be cut according to the size requirements. When the high-precision flame-retardant foam for automobiles is pushed to the cutting machine for cutting, in order to prevent the high-precision flame-retardant foam for automobiles from shifting during the cutting process, the high-precision flame-retardant foam for automobiles will be limited. Since the high-precision flame-retardant foam for automobiles has a certain degree of softness, after being pushed under the cutting knife, the high-precision flame-retardant foam for automobiles is prone to bulging and unevenness. Workers are required to drag the front and rear ends of the high-precision flame-retardant foam for automobiles to flatten the foam before cutting. The operation process is relatively laborious.
[0003] Therefore, it is necessary to propose a high-precision flame retardant foam cutting machine. Utility Model Content
[0004] The purpose of the present invention is to provide a high-precision flame-retardant foam cutting machine to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A high-precision flame-retardant foam cutting machine includes a cutting table, a cutting groove is provided on the top of the cutting table, a cutting mechanism is provided on the top of the cutting table, and the cutting mechanism can cut high-precision flame-retardant foam; a limiting mechanism is provided on the top of the cutting table, and the limiting mechanism can limit the high-precision flame-retardant foam before cutting.
[0007] Preferably, the cutting mechanism includes a first bracket, which is installed on the top of the cutting table. A guide groove is provided on the top of the first bracket. A first screw is rotatably installed on the inner side of the first bracket. A first motor is installed at one end of the first bracket, and the output end of the first motor is connected to the first screw.
[0008] Preferably, a movable seat is threadedly mounted on the first screw rod, a slide is mounted on the top of the movable seat via bolts, the slide is slidably arranged in the guide groove, and a blade is mounted on the bottom of the movable seat via bolts.
[0009] Preferably, the limiting mechanism includes a first support plate, which is installed on one side end of the cutting table. A second screw is rotatably installed on the inner side of the first support plate. A second motor is also installed on the first support plate, and the output end of the second motor is connected to the second screw.
[0010] Preferably, a second support plate is installed on the other side end of the cutting table, a guide rod is installed on the inner side of the second support plate, a first limit plate is slidably installed on the guide rod, and the other end of the first limit plate is threadedly connected to the second screw rod.
[0011] Preferably, a third support plate is fixedly mounted on the top of the first limit plate, a first hydraulic rod is mounted on the top of the third support plate, and an output end of the first hydraulic rod is connected to the second limit plate.
[0012] Preferably, a second bracket is installed on the top of the cutting table, a second hydraulic rod is installed on the top of the second bracket, and the output end of the second hydraulic rod is connected to the third bracket.
[0013] Preferably, a support roller is rotatably installed on the inner side of the third bracket, and rubber plates are evenly installed on the outer wall of the support roller. A third motor is installed at one end of the third bracket, and the output end of the third motor is connected to the support roller.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention.
[0015] Beneficial effects:
[0016] By respectively arranging a first limit plate and a second limit plate on the high-precision flame retardant foam cutting table, the front end of the high-precision flame retardant foam is limited, and then the high-precision flame retardant foam is pushed backward by a height-adjustable rubber plate so that the high-precision flame retardant foam is flattened before cutting. This not only allows the high-precision flame retardant foam to be limited and cut, but also improves the efficiency of flattening and cutting the high-precision flame retardant foam. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a side view of the high-precision flame-retardant foam cutting machine;
[0018] Figure 2 This is the structural diagram of the high-precision flame-retardant foam cutting machine;
[0019] Figure 3 This is a schematic diagram of the rubber plate installation in the high-precision flame-retardant foam cutting machine;
[0020] Figure 4 This is a schematic diagram of the connection of the movable seat in the high-precision flame-retardant foam cutting machine.
[0021] In the figure: 1. cutting table; 11. cutting groove; 2. cutting mechanism; 21. first bracket; 22. guide groove; 23. first motor; 24. first screw; 25. movable seat; 26. slide plate; 27. blade; 3. limiting mechanism; 31. first support plate; 311. second screw; 312. second motor; 32. second support plate; 321. guide rod; 33. first limiting plate; 34. third support plate; 341. first hydraulic rod; 342. second limiting plate; 35. second bracket; 36. second hydraulic rod; 361. third bracket; 37. support roller; 371. rubber plate; 372. third motor. DETAILED DESCRIPTION
[0022] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0023] like Figure 1-Figure 4 ;
[0024] The high-precision flame-retardant foam cutting machine includes a cutting table 1, which is used to support high-precision flame-retardant foam for cutting. The top of the cutting table 1 is provided with a cutting groove 11, which facilitates the movement of the blade. The top of the cutting table 1 is provided with a cutting mechanism 2, which can cut high-precision flame-retardant foam; the top of the cutting table 1 is provided with a limiting mechanism 3, which can limit the position of the high-precision flame-retardant foam before cutting;
[0025] Furthermore, the cutting mechanism 2 includes a first bracket 21, which is mounted on the top of the cutting table 1. The first bracket 21 is used to support and install the first screw 24 and the first motor 23. A guide groove 22 is provided on the top of the first bracket 21. The guide groove 22 is used to guide the sliding of the slide 26. The first screw 24 is rotatably mounted on the inner side of the first bracket 21. The rotation of the first screw 24 drives the moving base 25 to move horizontally. The first motor 23 is installed at one end of the first bracket 21. The output end of the first motor 23 is connected to the first screw 24. The first motor 23 is used to drive the first motor 23. A screw 24 rotates, and a movable base 25 is threadedly mounted on the first screw 24. The movable base 25 moves, driving the blade 27 to move. The movable base 25 is guided to move by a slide plate 26. The top of the movable base 25 is mounted with a slide plate 26 via a bolt. The slide plate 26 is slidably arranged in the guide groove 22. The slide plate 26 is used to guide the movable base 25. The bottom of the movable base 25 is mounted with a blade 27 via a bolt. The bottom of the blade 27 is inserted into the cutting groove 11 and slides in the cutting groove 11. The high-precision flame-retardant foam on the cutting table 1 is cut by the movement of the blade 27.
[0026] Furthermore, the limiting mechanism 3 includes a first support plate 31, which is mounted on one side end of the cutting table 1, and the first support plate 31 is used to support and install the second screw 311 and the second motor 312. The second screw 311 is rotatably installed on the inner side of the first support plate 31, and a second motor 312 is also installed on the first support plate 31. The second motor 312 is a reduction motor. The second motor 312 drives the second screw 311 to rotate, and the second screw 311 drives the first limiting plate 33 to move. The output end of the second motor 312 is connected to the second screw 311, and a second support plate 32 is installed on the other side end of the cutting table 1. The second support plate 32 is used to support and install the guide rod 321. The guide rod 321 is installed on the inner side of the second support plate 32, and the guide rod 321 is used to guide the movement of the first limiting plate 33. The guide rod 32 1, a first limiting plate 33 is slidably installed on the upper surface, and the position of the first limiting plate 33 is adjusted to limit the high-precision flame retardant foam. The distance between the blade 27 and the first limiting plate 33 is measured in advance. The front end of the high-precision flame retardant foam is pressed against the first limiting plate 33 for limiting, thereby ensuring the cutting accuracy of the high-precision flame retardant foam. The other end of the first limiting plate 33 is threadedly connected to the second screw 311. The top of the first limiting plate 33 is fixedly installed with a third supporting plate 34, and the third supporting plate 34 is used to support and install the first hydraulic rod 341. The top of the third supporting plate 34 is installed with a first hydraulic rod 341, and the first hydraulic rod 341 is used to support the second limiting plate 342 for lifting and lowering adjustment. The output end of the first hydraulic rod 341 is connected to the second limiting plate 342, and the front end of the high-precision flame retardant foam is pressed by the second limiting plate 342 to limit the position.
[0027] Furthermore, a second bracket 35 is installed on the top of the cutting table 1. The second bracket 35 is used to support and install the second hydraulic rod 36. Figure 1 One end of the second bracket 35 is equipped with a switch electric control box, which is electrically connected to the electrical components in the device and controls the start and stop of the electrical components. A second hydraulic rod 36 is installed on the top of the second bracket 35. The second hydraulic rod 36 is used to drive the third bracket 361 to move up and down. The output end of the second hydraulic rod 36 is connected to the third bracket 361. The third bracket 361 is used to support the lifting and lowering adjustment of the rubber plate 371. The inner side of the third bracket 361 is rotatably installed with a support roller 37. The support roller 37 rotates, driving the rubber plate 371 to rotate. The outer wall of the support roller 37 is evenly installed with rubber plates 371. Figure 3 , the rubber plate 371 is evenly installed with four groups, and the high-precision flame retardant foam cotton is pushed backward by the rubber plate 371 to flatten the high-precision flame retardant foam cotton before cutting, and then the third motor 372 drives the rubber plate 371 to rotate to Figure 3As shown, two groups of rubber plates 371 descend to press down the high-precision flame-retardant foam to limit it, and finally cut the high-precision flame-retardant foam. A third motor 372 is installed at one end of the third bracket 361. The third motor 372 is a reduction motor. The third motor 372 drives the support roller 37 and the rubber plate 371 to rotate. The output end of the third motor 372 is connected to the support roller 37.
[0028] The working principle of the utility model is as follows: the second motor 312 drives the second screw rod 311 to rotate, driving the first limit plate 33 to move and adjust the position, and the measuring tool is used to measure the distance between the first limit plate 33 and the blade 27, so that the first limit plate 33 is moved to the required distance position, the high-precision flame retardant foam cotton is placed on the cutting table 1, and the high-precision flame retardant foam cotton is pushed so that the front end of the high-precision flame retardant foam cotton is pressed against the first limit plate 33 for limiting, ensuring the cutting accuracy of the high-precision flame retardant foam cotton, the first hydraulic rod 341 pushes down the second limit plate 342, and the front end limit of the high-precision flame retardant foam cotton is pressed by the second limit plate 342, the third motor 372 drives the supporting roller 37 and the rubber plate 371 to rotate, and the second hydraulic rod 36 pushes down the third bracket 361, so that the rubber plate 371 drops and adjusts the height, and the high-precision flame retardant foam cotton is pushed backward through the rubber plate 371, so that the high-precision flame retardant foam cotton is flattened before cutting, and then the third motor 372 drives the rubber plate 371 to rotate to Figure 3 As shown, two groups of rubber plates 371 descend to press the high-precision flame-retardant foam to limit it, and finally the first motor 23 drives the first screw 24 to rotate, and the first screw 24 drives the movable seat 25 to move horizontally, and the slide plate 26 is slidably set in the guide groove 22. The slide plate 26 is used to guide the movable seat 25 to move, and the movable seat 25 drives the blade 27 to move. The bottom of the blade 27 is inserted into the cutting groove 11 and slides in the cutting groove 11. The high-precision flame-retardant foam on the cutting table 1 is cut by the movement of the blade 27.
[0029] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.
Claims
1. A high-precision flame-retardant foam cutting machine, comprising a cutting table (1), wherein a cutting groove (11) is provided on the top of the cutting table (1), and characterized in that: A cutting mechanism (2) is provided on the top of the cutting table (1), and the cutting mechanism (2) is capable of cutting high-precision flame-retardant foam cotton; A limiting mechanism (3) is provided on the top of the cutting table (1), and the limiting mechanism (3) can limit the position of the high-precision flame-retardant foam before cutting.
2. The high-precision flame-retardant foam cutting machine according to claim 1, characterized in that: The cutting mechanism (2) comprises a first bracket (21), the first bracket (21) being mounted on the top of the cutting table (1), a guide groove (22) being provided on the top of the first bracket (21), a first screw (24) being rotatably mounted on the inner side of the first bracket (21), a first motor (23) being mounted on one end of the first bracket (21), and an output end of the first motor (23) being connected to the first screw (24).
3. The high-precision flame-retardant foam cutting machine according to claim 2, characterized in that: A movable seat (25) is threadedly mounted on the first screw rod (24); a slide plate (26) is mounted on the top of the movable seat (25) via a bolt; the slide plate (26) is slidably arranged in the guide groove (22); and a blade (27) is mounted on the bottom of the movable seat (25) via a bolt.
4. The high-precision flame-retardant foam cutting machine according to claim 1, characterized in that: The limiting mechanism (3) comprises a first support plate (31), the first support plate (31) being mounted on one side end of the cutting table (1), a second screw rod (311) being rotatably mounted on the inner side of the first support plate (31), a second motor (312) being further mounted on the first support plate (31), and an output end of the second motor (312) being connected to the second screw rod (311).
5. The high-precision flame-retardant foam cutting machine according to claim 4, characterized in that: A second support plate (32) is installed on the other side end of the cutting table (1), a guide rod (321) is installed inside the second support plate (32), a first limit plate (33) is slidably installed on the guide rod (321), and the other end of the first limit plate (33) is threadedly connected to the second screw rod (311).
6. The high-precision flame-retardant foam cutting machine according to claim 5, characterized in that: A third support plate (34) is fixedly mounted on the top of the first limit plate (33), a first hydraulic rod (341) is mounted on the top of the third support plate (34), and an output end of the first hydraulic rod (341) is connected to the second limit plate (342).
7. The high-precision flame-retardant foam cutting machine according to claim 1, characterized in that: A second bracket (35) is also installed on the top of the cutting table (1), a second hydraulic rod (36) is installed on the top of the second bracket (35), and the output end of the second hydraulic rod (36) is connected to the third bracket (361).
8. The high-precision flame-retardant foam cutting machine according to claim 7, characterized in that: A support roller (37) is rotatably mounted on the inner side of the third bracket (361), a rubber plate (371) is evenly mounted on the outer wall of the support roller (37), a third motor (372) is mounted on one end of the third bracket (361), and an output end of the third motor (372) is connected to the support roller (37).