Precise forming device for preformed hole of precast concrete component

By coordinating the stainless steel rod with the circular ring, cross-shaped plate and connecting rod mechanism, and using the spring compression mechanism and ball bearings to reduce friction, the problem of difficult disassembly of the metal rod is solved, and the precise formation of reserved holes in precast concrete components is achieved.

CN223395456UActive Publication Date: 2025-09-30NANTONG CONCRETE STAR CONSTR TECH CO LTD
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Patent Information

Application Number
CN202422545834.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-30
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the prior art, the metal rods are tightly bonded to the prefabricated concrete components, making them difficult to disassemble and making it difficult to achieve precise shaping of the reserved holes.

Method used

A stainless steel plug rod is used in conjunction with a circular ring, a cross-shaped plug plate and a connecting rod mechanism. The spring compression mechanism and the ball bearing reduce friction, allowing the stainless steel plug rod to be twisted and swung up and down for easy removal.

Benefits of technology

The rotation efficiency of the stainless steel rod is improved, the adhesion to the concrete is reduced, the extraction process is simplified, and the precise shaping of the reserved holes of the concrete precast components is achieved.

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Abstract

The utility model relates to the technical field of precast concrete processing, and discloses a precast concrete preformed hole precise forming device which comprises a forming die plate, a circular chamber is formed in the forming die plate, a circular ring is movably installed in the circular chamber, a stainless steel inserting rod is fixedly installed in the circular ring, and a stainless steel plate is fixedly installed in the stainless steel inserting rod. The cross-shaped inserting plates on the plurality of round plates are respectively and synchronously inserted into the cross-shaped inserting grooves of the corresponding cross-shaped inserting frames by lifting and screwing the handle disc on the connecting rod upwards, so that the cross-shaped inserting plates on the plurality of round plates are respectively and synchronously inserted into the cross-shaped inserting grooves of the corresponding cross-shaped inserting frames, and the cross-shaped inserting plates are inserted into the cross-shaped inserting grooves of the corresponding cross-shaped inserting frames. The stainless steel inserting rod is screwed, the stainless steel inserting rod can be conveniently matched with the rotating stainless steel inserting rod, the stainless steel inserting rod is smooth in surface and low in friction force, bonding between the stainless steel inserting rod and concrete is reduced, loosening of bonding between the stainless steel inserting rod and the solidified concrete prefabricated part is caused, and then the stainless steel inserting rod can be conveniently pulled out.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete prefabricated component processing, in particular to a device for accurately forming reserved holes of concrete prefabricated components. Background Art

[0002] When precast concrete components are formed, it is sometimes necessary to reserve some holes on the precast concrete components. When forming these holes, most of the methods are to embed rods that penetrate the precast concrete components during concrete pouring, and then remove the rods after the precast concrete components are solidified to form the reserved holes.

[0003] The current practice is to use pre-hole forming rods for concrete precast components to form pre-holes in concrete. Pre-hole forming rods for concrete precast components are generally directly formed using metal rods and inserted into the concrete precast components with the required holes. After the concrete solidifies, the concrete precast components and the metal rods are tightly solidified together, making it difficult to remove the metal rods from the concrete. Therefore, we propose a precise forming device for pre-holes in concrete precast components to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a device for precisely forming pre-reserved holes in precast concrete components, which is used to solve the above-mentioned problems.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A precise forming device for prefabricated concrete components, comprising a forming mold plate, a circular chamber is provided in the forming mold plate, a circular ring is movably installed in the circular chamber, a stainless steel plug rod is fixedly installed in the circular ring, both ends of the stainless steel plug rod pass through the outside of the forming mold plate, a rod chamber is provided in the stainless steel plug rod, a plurality of cross-shaped plug frames are fixedly installed in the rod chamber, a plurality of circular plates are movably installed in the rod chamber, a cross-shaped plug plate is fixedly installed on the top side of the plurality of circular plates, one end of a first spring is fixedly installed on the top side of the corresponding two circular plates, and the other ends of the two first springs are respectively fixedly installed on the bottom side of the corresponding circular plates, a connecting rod mechanism for the plurality of circular plates and the plurality of cross-shaped plug plates is provided on the top of the stainless steel plug rod, a plurality of limiting side grooves are provided in the circular chamber, and a spring pressing mechanism for the circular ring is provided in the plurality of limiting side grooves.

[0007] Preferably, a plurality of cross-shaped inserting frames are arranged at equal intervals, and a cross-shaped slot is provided in the cross-shaped inserting frame, so as to facilitate accurate insertion between the cross-shaped inserting board and the cross-shaped slot of the cross-shaped inserting frame.

[0008] Preferably, the corresponding circular plate and cross-shaped plug-in plate are located directly below the corresponding cross-shaped plug-in frame, and the cross-shaped plug-in plate is adapted to the cross-shaped slot of the cross-shaped plug-in frame, so that the cross-shaped plug-in plate can be easily plugged into the cross-shaped slot of the cross-shaped plug-in frame.

[0009] Preferably, the connecting rod mechanism includes a handle plate and a connecting rod, the top of the stainless steel insertion rod is fitted with a handle plate, one end of the connecting rod is fixedly installed on the bottom side of the handle plate, and the other end of the connecting rod passes through the rod chamber of the stainless steel insertion rod and is fixedly connected to multiple circular plates and multiple cross-shaped insertion plates; by pulling the handle plate upward, the connecting rod is driven to move upward, so that the cross-shaped insertion plates on the multiple circular plates are respectively and synchronously inserted into the cross-shaped slots of the corresponding cross-shaped insertion frames.

[0010] Preferably, the outer wall of the circular ring is respectively provided with a plurality of ball grooves, in which balls are rotatably installed, and the contact surfaces of the plurality of balls are fitted in the circular chamber of the forming mold plate; the plurality of balls on the outer wall of the circular ring rotate in the inner wall of the circular chamber to realize rotational support for the stainless steel plug rod, reduce the friction between the circular ring on the connecting rod and the circular chamber, and improve the rotation efficiency of the connecting rod.

[0011] Preferably, the spring clamping mechanism includes a limiting collar and a second spring, and the same limiting collar is movably installed in multiple limiting side grooves. One end of the second spring is fixedly installed on the top side of the limiting collar, and the other end of the second spring is fixedly installed on the top inner wall of the circular chamber. The limiting collar is rotatably sleeved on the stainless steel plug rod; the second spring is used to squeeze the circular ring on the stainless steel plug rod downward, generating a downward force on the stainless steel plug rod.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The device for precisely forming the reserved holes of the concrete precast component can pull up and twist the handle plate on the connecting rod so that the cross-shaped inserting plates on the multiple circular plates are synchronously inserted into the cross-shaped slots of the corresponding cross-shaped inserting frames, and the stainless steel inserting rod is twisted, and the multiple balls on the outer wall of the circular ring on the connecting rod rotate in the inner wall of the circular chamber to support the rotation of the stainless steel inserting rod, reduce the friction between the circular ring on the connecting rod and the circular chamber, and improve the rotation efficiency of the connecting rod. At the same time, under the action of the spring clamping mechanism, it is easy to swing the stainless steel inserting rod up and down during the process of pulling up and twisting the handle plate on the connecting rod, so as to facilitate the rotating stainless steel inserting rod. Since the surface of the stainless steel inserting rod is smooth and has low friction, it reduces the adhesion with concrete, so that the adhesion between the stainless steel inserting rod and the solidified concrete precast component is loosened, and then it is easy to pull out the stainless steel inserting rod, and complete the precise forming of the reserved holes of the concrete precast component. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic structural diagram of the utility model from a three-dimensional perspective;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model in a planar cross-section;

[0016] Figure 3 This is a schematic diagram of the structure of the utility model in side section;

[0017] Figure 4 This is a schematic structural diagram of a partial section of the present invention from an exploded perspective.

[0018] In the figure: 1. Forming mold plate; 2. Circular chamber; 3. Circular ring; 4. Stainless steel plug rod; 5. Rod chamber; 6. Cross-shaped plug frame; 7. Circular plate; 8. Cross-shaped plug plate; 9. First spring; 10. Handle plate; 11. Connecting rod; 12. Bead groove; 13. Ball; 14. Limit side groove; 15. Limit collar; 16. Second spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example: Refer to Figure 1-4 , a device for accurately forming pre-reserved holes of precast concrete components, comprising a forming mold plate 1, a circular chamber 2 is opened in the forming mold plate 1, a circular ring 3 is movably installed in the circular chamber 2, a stainless steel plug rod 4 is fixedly installed in the circular ring 3, both ends of the stainless steel plug rod 4 pass through the outside of the forming mold plate 1, a rod chamber 5 is opened in the stainless steel plug rod 4, a plurality of cross-shaped plug frames 6 are fixedly installed in the rod chamber 5, a plurality of circular plates 7 are movably installed in the rod chamber 5, a plurality of circular plates 7 are fixedly installed with a cross-shaped plug plate 8 on the top sides of the corresponding two circular plates 7, one end of the first spring 9 is fixedly installed on the top sides of the corresponding two circular plates 7, and the other ends of the two first springs 9 are respectively fixedly installed on the bottom sides of the corresponding circular plates 7, a connecting rod mechanism for multiple circular plates 7 and multiple cross-shaped plug plates 8 is provided at the top of the stainless steel plug rod 4, a plurality of limiting side grooves 14 are opened in the circular chamber 2, and a spring pressing mechanism for the circular ring 3 is provided in the plurality of limiting side grooves 14.

[0021] Furthermore, a plurality of cross-shaped insertion frames 6 are arranged at equal intervals, and a cross-shaped slot is provided in the cross-shaped insertion frame 6 , so as to facilitate the precise insertion between the cross-shaped insertion board 8 and the cross-shaped slot of the cross-shaped insertion frame 6 .

[0022] Specifically, the corresponding circular plate 7 and cross-shaped plug-in plate 8 are located directly below the corresponding cross-shaped plug-in frame 6 , and the cross-shaped plug-in plate 8 is adapted to the cross-shaped slot of the cross-shaped plug-in frame 6 , so that the cross-shaped plug-in plate 8 can be inserted into the cross-shaped slot of the cross-shaped plug-in frame 6 .

[0023] Specifically, the connecting rod mechanism includes a handle plate 10 and a connecting rod 11. The handle plate 10 is fitted on the top of the stainless steel insertion rod 4, and one end of the connecting rod 11 is fixedly installed on the bottom side of the handle plate 10. The other end of the connecting rod 11 passes through the rod chamber 5 of the stainless steel insertion rod 4 and is fixedly connected to multiple circular plates 7 and multiple cross-shaped insertion plates 8; by pulling the handle plate 10 upward, the connecting rod 11 is driven to move upward, so that the cross-shaped insertion plates 8 on the multiple circular plates 7 are respectively and synchronously inserted into the cross-shaped slots of the corresponding cross-shaped insertion frames 6.

[0024] Furthermore, the outer wall of the ring 3 is respectively provided with a plurality of ball grooves 12, and balls 13 are rotatably installed in the plurality of ball grooves 12, and the contact surfaces of the plurality of balls 13 are fitted in the circular chamber 2 of the forming mold plate 1; the plurality of balls 13 on the outer wall of the ring 3 rotate in the inner wall of the circular chamber 2, thereby realizing rotational support for the stainless steel inserted rod 4, reducing the friction between the ring 3 on the connecting rod 11 and the circular chamber 2, and improving the rotation efficiency of the connecting rod 11.

[0025] Specifically, the spring clamping mechanism includes a limiting ring 15 and a second spring 16. The same limiting ring 15 is movably installed in multiple limiting side grooves 14. One end of the second spring 16 is fixedly installed on the top side of the limiting ring 15, and the other end of the second spring 16 is fixedly installed on the top inner wall of the circular chamber 2. The limiting ring 15 is rotatably sleeved on the stainless steel plug rod 4; the second spring 16 is used to squeeze the ring 3 on the stainless steel plug rod 4 downward, generating a downward force on the stainless steel plug rod 4.

[0026] During use: by inserting the longer end of the stainless steel insertion rod 4 into the concrete precast component, when the concrete precast component is solidified and formed, by pulling up the handle plate 10, the connecting rod 11 is driven to move upward, so that the cross-shaped insertion plates 8 on the multiple circular plates 7 are respectively and synchronously inserted into the cross-shaped slots of the corresponding cross-shaped insertion frames 6. At this time, the two first springs 9 are stressed and deformed and stretched. Afterwards, by screwing the handle plate 10, the multiple cross-shaped insertion plates 8 on the connecting rod 11 drive the stainless steel insertion rod 4 to rotate. At the same time, the ring 3 on the connecting rod 11 rotates in the circular chamber 2 of the forming mold plate 1, so that the multiple balls 13 on the outer wall of the ring 3 rotate in the inner wall of the circular chamber 2, thereby realizing rotational support for the stainless steel insertion rod 4 and lowering the ring 3 on the connecting rod 11 and the circular chamber 2 The friction between them improves the rotation efficiency of the connecting rod 11. At the same time, when the connecting rod 11 is pulled upward, the ring 3 on the connecting rod 11 squeezes the limiting collar 15 upward, causing the limiting collar 15 to move upward in multiple limiting side grooves 14. At this time, the second spring 16 is subjected to force to produce deformation compression, which makes it easy to realize the up and down swinging of the stainless steel plug rod 4 in the process of pulling and twisting the handle plate 10 on the connecting rod 11, which is convenient for cooperating with the rotating stainless steel plug rod 4. Since the surface of the stainless steel plug rod 4 is smooth and has low friction, it reduces the adhesion with the concrete, so that the bonding between the stainless steel plug rod 4 and the solidified concrete precast component is loosened, which makes it easy to pull out the stainless steel plug rod 4 and complete the precise forming of the reserved hole of the concrete precast component.

[0027] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A device for accurately forming a reserved hole of a precast concrete component, comprising a forming mold plate (1), characterized in that: A circular chamber (2) is provided in the molding die plate (1), a circular ring (3) is movably installed in the circular chamber (2), a stainless steel plug rod (4) is fixedly installed in the circular ring (3), both ends of the stainless steel plug rod (4) pass through the outside of the molding die plate (1), a rod chamber (5) is provided in the stainless steel plug rod (4), a plurality of cross-shaped plug frames (6) are fixedly installed in the rod chamber (5), a plurality of circular plates (7) are movably installed in the rod chamber (5), and the top sides of the plurality of circular plates (7) are fixed. A cross-shaped insert plate (8) is fixedly installed, one end of a first spring (9) is fixedly installed on the top side of the corresponding two circular plates (7), and the other ends of the two first springs (9) are fixedly installed on the bottom side of the corresponding circular plates (7). The top end of the stainless steel insert rod (4) is provided with a connecting rod mechanism for multiple circular plates (7) and multiple cross-shaped insert plates (8), and multiple limiting side grooves (14) are opened in the circular chamber (2), and a spring pressing mechanism for the ring (3) is provided in the multiple limiting side grooves (14).

2. A device for accurately forming reserved holes of precast concrete components according to claim 1, characterized in that: A plurality of cross-shaped inserting frames (6) are arranged at equal intervals, and a cross-shaped slot is provided in the cross-shaped inserting frames (6).

3. The device for accurately forming a reserved hole of a precast concrete component according to claim 2, characterized in that: The corresponding circular plate (7) and cross-shaped inserting plate (8) are located directly below the corresponding cross-shaped inserting frame (6), and the cross-shaped inserting plate (8) is adapted to the cross-shaped slot of the cross-shaped inserting frame (6).

4. A device for accurately forming reserved holes of precast concrete components according to claim 3, characterized in that: The connecting rod mechanism comprises a handle plate (10) and a connecting rod (11); the handle plate (10) is fitted on the top end of the stainless steel plug rod (4); one end of the connecting rod (11) is fixedly mounted on the bottom side of the handle plate (10); the other end of the connecting rod (11) passes through the rod chamber (5) of the stainless steel plug rod (4) and is fixedly connected to a plurality of circular plates (7) and a plurality of cross-shaped plug plates (8).

5. The device for accurately forming a reserved hole of a precast concrete component according to claim 1, characterized in that: The outer wall of the circular ring (3) is respectively provided with a plurality of ball grooves (12), and balls (13) are rotatably installed in the plurality of ball grooves (12), and the contact surfaces of the plurality of balls (13) are fitted in the circular chamber (2) of the forming mold plate (1).

6. The device for accurately forming a reserved hole of a precast concrete component according to claim 5, characterized in that: The spring pressing mechanism comprises a limiting collar (15) and a second spring (16); the same limiting collar (15) is movably installed in a plurality of limiting side grooves (14); one end of the second spring (16) is fixedly installed on the top side of the limiting collar (15); the other end of the second spring (16) is fixedly installed on the top inner wall of the circular chamber (2); and the limiting collar (15) is rotatably sleeved on the stainless steel plug rod (4).