Calendering device for SPC stone plastic floor

By setting a moving block and a water pump in the calendering device, two-way oil supply of the heat transfer oil is achieved, which solves the problem of low heat conduction efficiency of the calendering roller and improves the calendering efficiency and forming quality.

CN223395622UActive Publication Date: 2025-09-30WUXI HOYI PLASTIC MASCH CO LTD
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Patent Information

Application Number
CN202422825655.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-30
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

During the calendering process of SPC stone plastic flooring, the calendering rollers supporting the two-way oil delivery are not in direct contact with the pressing rollers, resulting in low heat conduction efficiency.

Method used

A calendering device for SPC stone plastic flooring was designed. By setting moving blocks and water pumps on both sides of the pressing roller, the heated thermal oil passes through the first annular plate, the second annular plate, the inner cavity of the pressing roller and the spiral tube to form a two-way oil inflow, directly contacting the pressing roller to improve the heat conduction efficiency.

Benefits of technology

It improves the heat conduction efficiency of the pressing roller, promotes the efficiency of the calendering process, and ensures the molding quality of the stone plastic floor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The calendering device for the SPC stone-plastic floor comprises a connecting frame, a rotating roller and a conveying belt, a limiting groove is formed in the connecting frame, a threaded rod is rotationally connected into the limiting groove, a movable block is connected to the threaded rod in a threaded mode, the movable block is hollow, and heating pipes are fixedly connected to the upper side and the lower side in the movable block. One side of the moving block is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a rotating rod, one end of the rotating rod is fixedly connected with a supporting plate, the upper side of the supporting plate is rotatably connected with a first annular plate through a sealing bearing, the first annular plate is rotatably connected with an annular cavity through a sealing bearing, and a separation ring is fixedly connected into the annular cavity; the movable blocks and the water pumps are arranged on the two sides of the pressing roller to supply oil, the oil is heated and then passes through the first annular plate, the second annular plate, the inner cavity of the pressing roller and the spiral pipe to form two-way oil inlet, and therefore heat conduction oil is made to make direct contact with the pressing roller, the heat conduction efficiency of the pressing roller is improved, and the advantage of promoting the calendaring efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stone plastic floor processing, in particular to a calendering device for SPC stone plastic floor. Background Art

[0002] SPC stone plastic flooring is a green and environmentally friendly composite material with good wear resistance. It is formed by high-temperature hot pressing of natural stone powder and PVC resin and covered with a super wear-resistant polymer PVC wear-resistant layer to form a solid base with high density and high fiber mesh structure. During the calendering process, the heat transfer oil is usually heated from one end of the calendering roller to the other end. When heating, the temperature difference between the two ends will appear. In the long-term use process, the calendering equipment needs regular maintenance.

[0003] According to Chinese patent publication number CN116352949A, "A calendering device and process for SPC stone plastic flooring", it mainly describes that through the temperature control adjustment mechanism, not only can multiple calendering rollers be independently temperature-controlled and adjusted, but also when heating the calendering rollers, the calendering rollers can be evenly heated by bidirectionally transporting heat-conducting oil into bidirectional oil pipes, effectively preventing temperature differences on the same calendering rollers and effectively preventing deformation of the SPC stone plastic flooring after calendering. During this process, the calendering rollers used to support the bidirectional oil supply are not in direct contact with the pressing rollers, resulting in low heat conduction efficiency.

[0004] Therefore, a calendering device for SPC stone plastic floor is proposed to solve the problem that in the process, the calendering roller used to support the two-way oil delivery is not in direct contact with the pressing roller, resulting in low heat conduction efficiency. Utility Model Content

[0005] The technical problem to be solved by the present invention is that during this process, the calendering rollers for supporting bidirectional oil delivery are not in direct contact with the pressing rollers, resulting in low efficiency of heat conduction. Therefore, a calendering device for SPC stone plastic flooring is proposed.

[0006] The technical solution adopted by the utility model to solve the technical problem is: a calendering device for SPC stone plastic flooring, including a connecting frame, a roller and a conveyor belt, a limiting groove is provided on the connecting frame, a screw is rotatably connected in the limiting groove, a moving block is threadedly connected on the screw, the moving block is hollow, and heating pipes are fixedly connected to the upper and lower sides of the moving block, one side of the moving block is fixedly connected to a driving motor and the output end of the driving motor is fixedly connected to a rotating rod, one end of the rotating rod is fixedly connected to a support plate, and the upper side of the support plate is rotatably connected to a first annular plate through a sealed bearing, The first annular plate is rotatably connected to an annular cavity through a sealed bearing, a separating ring is fixedly connected to the annular cavity, a guide cover is fixedly connected to one side of the rotating rod, a bracket is fixedly connected to the outside of the guide cover, a pressure roller is fixedly connected to the bracket, a spiral tube is fixedly connected to one end of the guide cover, an output pipe is fixedly connected to the other side of the annular cavity, the output pipe is communicated with the inside of the moving block, a second annular plate is rotatably connected to one side of the annular cavity through a sealed bearing, an input pipe is fixedly connected to the moving block, and the input pipe is communicated with the annular cavity, and a water pump is fixedly connected to both of the moving blocks.

[0007] As a preferred technical solution of the present invention, an electric push rod is fixedly connected to the connection frame, the output end of the electric push rod is fixedly connected to the moving frame, and an auxiliary roller is rotatably connected to the moving frame through a rotating shaft. The auxiliary roller corresponds to the conveyor belt. By setting the auxiliary roller, the stone plastic floor can be assisted in extrusion.

[0008] As a preferred technical solution of the present invention, a support frame is fixedly connected to the moving frame, a drive motor is fixedly connected to the support frame, and the output end of the drive motor is fixedly connected to a main gear, an auxiliary gear is engaged with one side of the main gear, and the auxiliary gear is fixedly connected to the rotating shaft. By setting the main gear and the auxiliary gear, it can form transmission synchronization with the conveyor belt under the control of the drive motor.

[0009] As a preferred technical solution of the present invention, the inner side of the conveyor belt is in contact with a pad, and the pad is fixedly connected to the connection frame. By providing the pad, the stability of the conveyor belt when transporting the stone plastic floor can be increased.

[0010] As an optimal technical solution of the present invention, the auxiliary roller is hollow and baffles are evenly arranged on the inner side of the auxiliary roller. The baffles are fixedly connected to the spiral tube. By setting the baffles, the delivery efficiency of the heat transfer oil can be reduced, thereby synchronizing the efficiency of the two-way heat transfer oil inlet.

[0011] The utility model has the following advantages: by arranging movable blocks and water pumps on both sides of the pressing roller to supply oil, the oil, after being heated, passes through the first annular plate, the second annular plate, the inner cavity of the pressing roller and the spiral tube to form a two-way oil feed, thereby prompting the heat-conducting oil to directly contact the pressing roller, thereby improving the heat conduction efficiency of the pressing roller, thereby achieving the advantage of promoting calendering efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a side sectional structural diagram of a calendering device for SPC stone plastic flooring in a preferred embodiment of the present invention;

[0013] Figure 2 This is a schematic side sectional structural diagram of a pressing roller of a calendering device for SPC stone plastic flooring in a preferred embodiment of the present invention;

[0014] Figure 3 This is an enlarged structural diagram of point A of a calendering device for SPC stone plastic flooring in a preferred embodiment of the present invention.

[0015] Explanation of the accompanying symbols: 1. Connecting frame; 2. Roller; 3. Conveyor belt; 4. Limiting groove; 5. Screw; 6. Moving block; 7. Heating tube; 8. Support plate; 9. Rotating rod; 10. Annular cavity; 11. First annular plate; 12. Guide cover; 13. Bracket; 14. Spiral tube; 15. Pressing roller; 16. Output pipe; 17. Separating ring; 18. Second annular plate; 19. Water pump; 20. Input pipe; 21. Electric push rod; 22. Moving frame; 23. Auxiliary roller; 24. Support frame; 25. Main gear; 26. Auxiliary gear; 27. Pad; 28. Baffle. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Please refer to Figure 1-3The calendering device for SPC stone plastic floor shown in the figure includes a connecting frame 1, a roller 2 and a conveyor belt 3. A mixing device is set on the upper side of the connecting frame 1, and the mixed material falls between the two pressing rollers 15. A driving motor is set on one side of the roller 2, and the driving motor controls the rotation of the roller 2, thereby prompting the conveyor belt 3 to rotate. A limiting groove 4 is provided on the connecting frame 1, and a screw 5 is rotatably connected in the limiting groove 4. A moving block 6 is threadedly connected to the screw 5. Rotating the screw 5 can make the auxiliary roller 23 contact the stone plastic floor and its material. The moving block 6 is hollow, and a partition is fixedly connected to the moving block 6, and heating pipes 7 are fixedly connected to the upper and lower sides of the moving block 6. One side of the moving block 6 is fixedly connected to the driving motor and the output end of the driving motor is fixedly connected to the rotating rod 9. One end of the rotating rod 9 is fixedly connected to the support plate 8. The driving motor drives the rotation The rod 9 and the support plate 8 rotate, and can drive the pressure roller 15 to rotate under the action of the bracket 13. The upper side of the support plate 8 is rotatably connected to the first annular plate 11 through a sealed bearing. The first annular plate 11 is rotatably connected to the annular cavity 10 through a sealed bearing. A separator ring 17 is fixedly connected in the annular cavity 10. One side of the rotating rod 9 is fixedly connected to the guide cover 12. The outer side of the guide cover 12 is fixedly connected to the bracket 13. The bracket 13 is fixedly connected to the pressure roller 15. One end of the guide cover 12 is fixedly connected to the spiral tube 14. One side of the other annular cavity 10 is fixedly connected to the output pipe 16. The output pipe 16 is communicated with the inside of the moving block 6. One side of the annular cavity 10 is rotatably connected to the second annular plate 18 through a sealed bearing. The moving block 6 is fixedly connected to the input pipe 20, and the input pipe 20 is communicated with the annular cavity 10. Both moving blocks 6 are fixedly connected to the water pump 19. Figure 2 From the perspective of the embodiment, the left water pump 19 draws external heat transfer oil through the left movable block 6, and after being heated by the heating tube 7 on the outside of the two partitions, it enters the guide cover 12 through the first annular plate 11 through the input pipe 20, and then enters the right guide cover 12 through the spiral tube 14, and moves out of the equipment through the inner side of the separating ring 17 and the input pipe 20 on the other side. Then, the right water pump 19 draws external heat transfer oil through the output pipe 16 and guides it to the heating tube 7 at the partition and the rotating rod 9 for heating, and then passes through the second annular plate 18 into the inner cavity of the pressure roller 15, and is blocked by multiple baffles 28. The oil inlet efficiency on both sides is synchronized, thereby achieving two-way oil inlet and the oil body directly contacts the pressure roller 15, which promotes the efficiency of heat conduction.

[0018] Among them, the conveyor belt 3 corresponds to the auxiliary roller 23, the auxiliary roller 23 is rotatably connected to the moving frame 22 through the rotating shaft, the moving frame 22 is fixedly connected to the output end of the electric push rod 21, and the electric push rod 21 is fixedly connected to the connecting frame 1. The moving frame 22 is controlled to move up and down by the electric push rod 21, and the auxiliary roller 23 is made to contact the stone plastic floor and the material on its surface. The effect of being parallel to the bottom end of the pressure roller 15 can be achieved by controlling the extension and contraction of the electric push rod 21.

[0019] Among them, an auxiliary gear 26 is fixedly connected to the rotating shaft, the auxiliary gear 26 engages with the main gear 25, the main gear 25 is fixedly connected to the output end of the driving motor, the driving motor is fixedly connected in the support frame 24, and the support frame 24 is fixedly connected in the moving frame 22. By setting the driving motor and prompting the auxiliary gear 26 and the main gear 25 to rotate, the auxiliary roller 23 and the pressure roller 15 can form an advantage of synchronous rotation.

[0020] The connecting frame 1 is fixedly connected to the pad 27, and the pad 27 contacts the inner side of the conveyor belt 3. By providing the pad 27, the stability of the stone plastic floor supported on the conveyor belt 3 can be increased.

[0021] Among them, the baffle plate 28 is fixedly connected to the spiral tube 14, and the baffle plate 28 is located in the auxiliary roller 23. The auxiliary roller 23 is hollow. By setting the baffle plate 28, the contact surface of the oil body can be increased, thereby improving the temperature conduction efficiency when the oil is introduced.

[0022] Working principle: Adjust the screw 5 to move the moving block 6 downward, and make the gap between the pressure roller 15 and the conveyor belt 3 correspond to the stone plastic floor. After the mixing equipment mixes the materials, they fall between the two pressure rollers 15. Then the stone plastic floor is placed on the conveyor belt 3 and continues to move. Then the electric push rods 21 on both sides of the pressure roller 15 are started respectively, so that the auxiliary rollers 23 respectively adapt to the height of the stone plastic floor and the surface of the stone plastic bottom edge after the material is attached. The left water pump 19 draws the external heat transfer oil through the left moving block 6, and after being heated by the heating pipe 7 on the outside of the two partitions, it is then passed through the first annular plate 11 through the input pipe 2 0 enters the guide cover 12, then uses the spiral tube 14 to enter the right guide cover 12, and moves out of the equipment through the inner side of the separation ring 17 and the input pipe 20 on the other side. Then the right water pump 19 extracts the external heat transfer oil and guides it to the heating pipe 7 at the partition and the rotating rod 9 through the output pipe 16. After heating, it passes through the second annular plate 18 and enters the inner cavity of the pressure roller 15, and is blocked by multiple baffles 28. The oil inlet efficiency on both sides is synchronized, thereby achieving two-way oil inlet and the oil body directly contacts the pressure roller 15, which promotes the efficiency of heat conduction. The heated material falls onto the stone plastic floor and is rolled and bonded to the surface of the stone plastic floor.

[0023] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

[0024] Other parts of the present invention that are not described in detail belong to the prior art and will not be described in detail here.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A calendering device for SPC stone plastic flooring, comprising a connecting frame (1), a roller (2) and a conveyor belt (3), characterized in that: A limiting groove (4) is provided on the connection frame (1), a screw (5) is rotatably connected in the limiting groove (4), a moving block (6) is threadedly connected on the screw (5), the moving block (6) is hollow, and the upper and lower sides of the moving block (6) are fixedly connected to heating tubes (7), one side of the moving block (6) is fixedly connected to a driving motor, and the output end of the driving motor is fixedly connected to a rotating rod (9), one end of the rotating rod (9) is fixedly connected to a support plate (8), the upper side of the support plate (8) is rotatably connected to a first annular plate (11) through a sealed bearing, the first annular plate (11) is rotatably connected to an annular cavity (10) through a sealed bearing, and a separator ring is fixedly connected in the annular cavity (10). (17), a guide cover (12) is fixedly connected to one side of the rotating rod (9), a bracket (13) is fixedly connected to the outside of the guide cover (12), a pressure roller (15) is fixedly connected to the bracket (13), one end of the guide cover (12) is fixedly connected to a spiral tube (14), and an output pipe (16) is fixedly connected to one side of the other annular cavity (10), and the output pipe (16) is communicated with the inside of the moving block (6). A second annular plate (18) is rotatably connected to one side of the annular cavity (10) through a sealing bearing, an input pipe (20) is fixedly connected to the moving block (6), and the input pipe (20) is communicated with the annular cavity (10), and a water pump (19) is fixedly connected to both of the moving blocks (6).

2. A calendering device for SPC stone plastic flooring according to claim 1, characterized in that: An electric push rod (21) is fixedly connected to the connection frame (1), an output end of the electric push rod (21) is fixedly connected to a moving frame (22), an auxiliary roller (23) is rotatably connected to the moving frame (22) via a rotating shaft, and the auxiliary roller (23) corresponds to the conveyor belt (3).

3. A calendering device for SPC stone plastic flooring according to claim 2, characterized in that: A support frame (24) is fixedly connected inside the moving frame (22), a driving motor is fixedly connected inside the supporting frame (24), and an output end of the driving motor is fixedly connected to a main gear (25), one side of the main gear (25) is meshed with an auxiliary gear (26), and the auxiliary gear (26) is fixedly connected to the rotating shaft.

4. A calendering device for SPC stone plastic flooring according to claim 2, characterized in that: The inner side of the conveyor belt (3) is in contact with a pad (27), and the pad (27) is fixedly connected to the connection frame (1).

5. A calendering device for SPC stone plastic flooring according to claim 2, characterized in that: The auxiliary roller (23) is hollow and baffles (28) are evenly arranged on the inner side of the auxiliary roller (23). The baffles (28) are fixedly connected to the spiral tube (14).

Citation Information

Patent Citations

  • Calendering device and process for SPC stone-plastic floor

    CN116352949A