Sliding heat preservation cover device for train

The design of the train sliding insulation cover device solves the problem of temperature drop of steel billets during train transportation, realizes simple and efficient insulation transportation, and avoids quality problems and energy waste.

CN223396758UActive Publication Date: 2025-09-30JIANGSU SHAGANG STEEL CO LTD +1
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Patent Information

Application Number
CN202422337894.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-30
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

During train transportation, the surface temperature of the steel billets drops significantly, resulting in large temperature differences, which can easily cause quality problems and increase gas consumption in the heating furnace. The existing insulation cover cannot meet the height requirements when hanging and increases the workload.

Method used

A train sliding insulation cover device is designed. A driving mechanism and a limiter are used to make the first cover body and the second cover body slide on the train load-bearing part, and the insulation baffle is combined to achieve closure, thereby realizing train insulation transportation.

Benefits of technology

It effectively reduces the quality problems and energy consumption of steel billets caused by the lack of insulation covers. The operation is simple and efficient, and there is no need to hang up the insulation covers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a train sliding heat preservation cover device which comprises a first cover body and a second cover body capable of being nested in the first cover body, train bearing parts are arranged at the bottoms of the first cover body and the second cover body, and a first track and a second track are installed on the train bearing parts. The first cover body and the second cover body are pulled on the bearing part of the train through the driving mechanism, position capturing and limiting are carried out in cooperation with the limiting device, the first flat car and the third flat car are exposed when steel billets are loaded and unloaded, and when the heat preservation carriage cover needs to be closed after loading and unloading are completed, the double-shaft motor is controlled to enable the output shaft of the double-shaft motor to rotate reversely; the first cover body and the second cover body are driven to the two sides, the heat-preservation compartment cover is closed by combining the heat-preservation baffles, the steel billet is covered, the function of heat-preservation steel billet transportation of a train is achieved, the product quality problem caused by no heat-preservation cover of the steel billet and the influence of large energy consumption are reduced, operation is easy and efficient, and the heat-preservation cover does not need to be hung and placed.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel billet transportation, in particular to a sliding heat-insulating cover device for a train. Background Art

[0002] During the production process of steel enterprises, if steelmaking and rolling are carried out in the same plant, the billets produced by steelmaking can be transported to the rolling mill by means of roller conveyors, cranes, etc. However, for some steel enterprises that have multiple plants or where steelmaking and rolling are located far away from each other, most of them use trains for transportation. During the transportation by train, the billets are affected by the ambient temperature, rainy and snowy weather, and the wind cooling caused by the train transportation, which causes the surface temperature of the billets to drop significantly. There is a large temperature difference between the periphery and the center of the billets, which can easily lead to quality problems such as cracks at the edges and corners during the rolling process. The lowered billet temperature also increases the gas consumption of the heating furnace. If an insulation cover is directly added to the train flatbed car and is lifted and lowered by the crane, the lifting and lowering height of the insulation cover cannot be met in some places where the height of the plant is limited, and the insulation cover cannot be lifted and lowered by the crane. In addition, the lifting and lowering by the crane increases the workload and the time for loading and unloading the billets.

[0003] Therefore, it is necessary to develop a kind of train sliding heat-insulating cover device to solve the problems referred to above. Utility Model Content

[0004] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned prior art and to provide a train sliding insulation cover device, in which the first cover body and the second cover body are pulled on the train load-bearing part by a driving mechanism, and the position is captured and limited in cooperation with a limiter. When loading and unloading steel billets, the first flatbed car and the third flatbed car are exposed. When the loading and unloading is completed and the insulation compartment cover needs to be closed, the dual-axis motor is controlled to reverse its output shaft, and the first cover body and the second cover body are driven to both sides by driving the wire rope, and the insulation compartment cover is closed in combination with the insulation baffle to cover the steel billets, thereby realizing the function of heat-insulating and transporting steel billets by the train, thereby solving the problems raised in the background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A train sliding heat-insulating cover device includes a first cover body and a second cover body capable of being nested within the first cover body. The bottoms of the first and second cover bodies are provided with a train-bearing portion, on which a first track and a second track are mounted. The bottom of the first cover body slides in cooperation with the first track, and the bottom of the second cover body slides in cooperation with the second track. The train-bearing portion is provided with a driving mechanism for driving the first and second cover bodies toward or away from each other along the extending direction of the first and second tracks.

[0007] Both ends of the first track and the second track are equipped with limiters for stopping the first cover body and the second cover body when they run to the end of the first track or the second track.

[0008] Preferably, the driving mechanism includes a biaxial motor and two symmetrically distributed tension pulley shafts. The biaxial motor and the tension pulley shafts are located at both ends of the train carrying part. Both output shafts of the biaxial motor are drivingly connected with winding and unwinding disc members. Each winding and unwinding disc member includes two winding and unwinding regions. The tension pulley shafts are inclined. A steel wire rope is distributed in a circle within the first housing and the space between the first housing and the second housing. The middle of the steel wire rope is movably wound around the outer side of the tension pulley shafts. One end of the steel wire rope is wound clockwise on the winding and unwinding disc member from the bottom of one of the winding and unwinding regions, and the other end of the steel wire rope is wound counterclockwise on the winding and unwinding disc member from the top of the other winding and unwinding region. Fixing parts are arranged between the outer walls of the first housing and the second housing and the steel wire rope for fixedly connecting the first housing and the second housing with the steel wire rope to achieve mechanical drive.

[0009] Preferably, fixing plates and support frames are respectively installed at the front and rear ends of the train carrying part. The driving motor is installed on the fixing plate, and the tension pulley shafts are installed on the support frames.

[0010] Preferably, the limiter is set as an abutting block, and the abutting block is fixed on the upper surface of the train carrying part. The fixing part is set as a welding sleeve.

[0011] Preferably, the train carrying part includes a first flat car, a second flat car and a third flat car. The first flat car and the third flat car are respectively distributed at both ends of the second flat car. The first track is fixed on the first flat car and the second flat car, and the second track is fixed on the second flat car and the third flat car. Both the first track and the second track are set as symmetrically distributed double-track structures. The two first tracks are arranged in parallel on the outer side of the second track.

[0012] Preferably, the number of the train carrying parts is set as multiple, and adjacent two train carrying parts are connected by a Janney coupler.

[0013] Preferably, a tractor head is connected to the front end of the first flat car of the train carrying part at the forefront. A controller is installed in the tractor head for controlling the operation of the biaxial motor.

[0014] Preferably, the limiter is set as a proximity switch, and an A / D converter and a D / A converter are respectively arranged at the input end and the output end of the controller. The proximity switch is electrically connected to the A / D converter, and the biaxial motor is electrically connected to the D / A converter.

[0015] Preferably, both the first housing and the second housing are set as U-shaped plates. The U-shaped plates are buckled in the first track or the second track. A sliding wheel is installed at the bottom end of the U-shaped plate, and the sliding wheel is matched with the first track or the second track. [[ID=Preferably, heat insulation baffles are detachably installed at both open ends on both sides of the U-shaped plate, and both the U-shaped plate and the heat insulation baffles are fixedly made by laminating a steel plate, a fiber felt, and an iron sheet in sequence.

[0017] The utility model has the following beneficial effects:

[0018] The first cover body and the second cover body are pulled on the train bearing part through the driving mechanism, and the position is captured and limited in cooperation with the position limiter. When loading and unloading the steel billets, the first flatbed truck and the third flatbed truck are exposed. When it is necessary to close the heat insulation carriage cover after the loading and unloading are completed, the double-shaft motor is controlled to reverse its output shaft. By driving the steel wire ropes, the first cover body and the second cover body are driven to both sides, and in combination with the heat insulation baffles, the heat insulation carriage cover is closed to cover the steel billets, realizing the function of transporting the steel billets by the train with heat insulation, reducing the product quality problems and the large energy consumption caused by the lack of a heat insulation cover for the steel billets, and the operation is simple and efficient without hoisting and placing the heat insulation cover. Description of the Drawings

[0019] Figure 1 It is the front view of the overall structure of the train sliding heat insulation cover device provided by the utility model;

[0020] Figure 2 It is the top view of the overall structure (stored state) of the train sliding heat insulation cover device provided by the utility model;

[0021] Figure 3 It is the top view of the overall structure (working state) of the train sliding heat insulation cover device provided by the utility model;

[0022] Figure 4 It is the structural distribution diagram of the winding and unwinding wheel disc part in the utility model;

[0023] Figure 5 It is the structural distribution diagram of the tensioning wheel shaft in the utility model;

[0024] Figure 6 It is the control flow chart of the control system in the utility model.

[0025] Among them:

[0026] The first cover body - 1; the second cover body - 2; the train bearing part - 3; the first track - 4; the second track - 5; the position limiter - 6; the double-shaft motor - 7; the tensioning wheel shaft - 8; the winding and unwinding wheel disc part - 9; the steel wire rope - 10; the fixing part - 11; the fixing plate - 12; the support frame - 13; the tractor head - 14; the controller - 15; the sliding wheel - 16; the heat insulation baffle - 17;

[0027] The first flatbed truck - 31; the second flatbed truck - 32; the third flatbed truck - 33; the Janney coupler - 34. Specific Embodiments

[0028] The present invention will be further described in detail below with reference to the accompanying drawings and specific preferred embodiments.

[0029] In the description of the present invention, it should be understood that the terms "left side," "right side," "upper," "lower," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Terms such as "first" and "second" do not indicate the importance of a component and therefore should not be construed as limiting the present invention. The specific dimensions used in this embodiment are merely for illustrative purposes and do not limit the scope of protection of the present invention.

[0030] like Figure 1-6 As shown, a train sliding heat preservation cover device includes a first cover body 1 and a second cover body 2 that can be nested inside the first cover body 1. The internal height and width of the first cover body 1 are 2-3 cm larger than the external dimensions of the second cover body 2. During the sliding process, the second cover body 2 can be smoothly slid into the first cover body 1. The bottoms of the first cover body 1 and the second cover body 2 are provided with a train bearing portion 3. The train bearing portion 3 is installed with a first track 4 and a second track 5. The first track 4 and the second track 5 can be made of channel steel. The bottom of the first cover body 1 is slidably matched with the first track 4, and the bottom of the second cover body 2 is slidably matched with the second track 5. A driving mechanism is installed on the train bearing portion 3 for driving the first cover body 1 and the second cover body 2 to approach or move away from each other along the extension direction of the first track 4 and the second track 5.

[0031] Limiters 6 are installed at both ends of the first track 4 and the second track 5 to stop the first cover 1 and the second cover 2 when they run to the end of the first track 4 or the second track 5.

[0032] Specifically, the driving mechanism includes a dual-axis motor 7 and two symmetrically distributed tensioning wheel shafts 8, and the dual-axis motor 7 and the tensioning wheel shaft 8 are located at both ends of the train load-bearing part 3, and the two output shafts of the dual-axis motor 7 are both transmission-connected to the retractable wheel disc 9, and each retractable wheel disc 9 includes two retractable winding areas, the tensioning wheel shaft 8 is tilted, and a circle of steel wire rope 10 is distributed around the first cover 1 and the space between the first cover 1 and the second cover 2, and the middle part of the steel wire rope 10 is movably wound around the outside of the tensioning wheel shaft 8, one end of the steel wire rope 10 is wound clockwise from the bottom of one of the retractable winding areas on the retractable wheel disc 9, and the other end of the steel wire rope 10 is wound counterclockwise from the top of the other retractable winding area on the retractable wheel disc 9, and the steel wire rope 10 is wound around the retractable wheel disc 9 through the winding on the retractable wheel disc 9. The number of turns is used to keep the wire rope 10 parallel to the outer sides of the first cover body 1 and the second cover body 2. A fixing part 11 is provided between the outer wall of the first cover body 1 and the outer wall of the second cover body 2 and the wire rope 10, which is used to fix the first cover body 1 and the second cover body 2 to the wire rope 10 to realize its mechanical drive by driving the dual-axis motor 7 to rotate the retractable wheel disc 9. The overall length of the wire ropes 10 on both sides remains unchanged, and the driving direction of the output shaft of the dual-axis motor 7 is switched. The first cover body 1 and the second cover body 2 are slid closer to or away from each other along the extension direction of the first track 4 and the second track 5. When loading and unloading steel billets, the first cover body 1 and the second cover body 2 can be slid to the middle part of the train load-bearing part 3. During transportation, the first cover body 1 and the second cover body 2 are slid to the position for loading steel billets.

[0033] Specifically, a fixing plate 12 and a support frame 13 are respectively installed at the front and rear ends of the train carrying part 3 , and the driving motor is installed on the fixing plate 12 , and the tensioning wheel shaft 8 is installed on the support frame 13 .

[0034] Specifically, the limiter 6 is configured as an abutment block, and the abutment block is fixed to the upper surface of the train bearing portion 3, and the fixing portion 11 is configured as a welding sleeve.

[0035] Specifically, the train carrying portion 3 includes a first flatbed car 31, a second flatbed car 32 and a third flatbed car 33, and the first flatbed car 31 and the third flatbed car 33 are respectively distributed at both ends of the second flatbed car 32. The first flatbed car 31 and the second flatbed car 32 are used for loading and unloading steel billets, and the second flatbed car 32 is not used for loading and unloading steel billets, but only temporarily places the first cover body 1 and the second cover body 2. The first track 4 is fixed on the first flatbed car 31 and the second flatbed car 32, and the second track 5 is fixed on the second flatbed car 32 and the third flatbed car 33.

[0036] The first track 4 and the second track 5 are provided with breaks at the connection between the first flat car 31, the second flat car 32 and the third flat car 33, and the ends of the first track 4 and the second track 5 at the breaks are arranged in a downward-sliding circular arc shape to play a guiding role. The first cover 1 and the second cover 2 move closer to each other until they overlap on the second flat car 32; the first cover 1 and the second cover 2 move away from each other until they respectively fall on the first flat car 31 and the third flat car 33. Both the first track 4 and the second track 5 are arranged in a double-track structure with symmetric distribution, and the two first tracks 4 are arranged in parallel on the outer side of the second track 5.

[0037] Specifically, the number of the train bearing parts 3 is set to be multiple, and adjacent two train bearing parts 3 are connected by a Janney coupler 34.

[0038] Specifically, the front end of the first flat car 31 of the train bearing part 3 at the forefront is connected with a locomotive head 14, and a controller 15 is installed in the locomotive head 14 for controlling the operation of the double-shaft motor 7.

[0039] Specifically, the position limiter 6 is set as a proximity switch, and an A / D converter and a D / A converter are respectively arranged at the input end and the output end of the controller 15. The proximity switch is electrically connected with the A / D converter, and the double-shaft motor 7 is electrically connected with the D / A converter;

[0040] Specifically, both the first cover 1 and the second cover 2 are arranged as C-shaped plates, and the C-shaped plates are buckled in the first track 4 or the second track 5. A sliding wheel 16 is installed at the bottom end of the C-shaped plate, and the sliding wheel 16 is matched with the first track 4 or the second track 5.

[0041] Specifically, heat preservation baffles 17 can be detachably installed at both open ends of the C-shaped plate. When the first cover 1 and the second cover 2 respectively fall on the first flat car 31 and the third flat car 33, goods are loaded on the first flat car 31 and the third flat car 33, and the heat preservation baffles 17 are added to both sides of the C-shaped plate to form a heat preservation carriage. Except for being detachable during maintenance or unloading, they remain immovable during normal use, which is convenient for heat preservation of goods. Both the C-shaped plate and the heat preservation baffles 17 are made by sequentially laminating and fixing a steel plate, a fiber felt and an iron sheet.

[0042] When the utility model is used, before loading and unloading the steel billet, the controller 15 controls the double-axis motor 7 to make its output shaft rotate forward, and drives the wire rope 10 to slide the first cover body 1 and the second cover body 2 from the first flatbed car 31 and the third flatbed car 33 to the second flatbed car 32. After the first cover body 1 and the second cover body 2 hit the limiter 6 on the second flatbed car 32, the double-axis motor 7 stops rotating, and the first flatbed car 31 and the third flatbed car 33 are exposed to load and unload the steel billet; after the loading and unloading is completed, the heat preservation compartment cover needs to be closed When the train is in a state of heat preservation and transportation, the first cover 1 and the second cover 2 are moved from the second flatbed trolley 32 to the first flatbed trolley 31 and the third flatbed trolley 33. ...

[0043] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It is apparent to those skilled in the art that various changes, modifications, substitutions, and variations to these embodiments may be made without departing from the principles and spirit of the present invention, and these changes and modifications still fall within the scope of protection of the present invention.

Claims

1. A train sliding heat preservation cover device, characterized in that: The invention comprises a first cover body (1) and a second cover body (2) capable of being nested inside the first cover body (1); a train bearing portion (3) is provided at the bottom of the first cover body (1) and the second cover body (2); a first track (4) and a second track (5) are installed on the train bearing portion (3); the bottom of the first cover body (1) is in sliding engagement with the first track (4); the bottom of the second cover body (2) is in sliding engagement with the second track (5); a driving mechanism is installed on the train bearing portion (3) for driving the first cover body (1) and the second cover body (2) to move closer to or farther away from each other along the extending direction of the first track (4) and the second track (5); Limiters (6) are installed at both ends of the first track (4) and the second track (5) for stopping the first cover body (1) and the second cover body (2) when they run to the end of the first track (4) or the second track (5).

2. A train sliding heat insulation cover device according to claim 1, characterized in that: The driving mechanism includes a double-shaft motor (7) and two symmetrically distributed tensioning wheel shafts (8), and the double-shaft motor (7) and the tensioning wheel shaft (8) are located at both ends of the train load-bearing part (3), the two output shafts of the double-shaft motor (7) are both transmission-connected to a retractable wheel disc (9), and each retractable wheel disc (9) includes two retractable and retractable winding areas, the tensioning wheel shaft (8) is tilted, and a circle of steel wire rope (10) is distributed around the first cover (1) and the space between the first cover (1) and the second cover (2), and the steel wire rope (10) ) is movably wound around the outside of the tensioning wheel shaft (8), one end of the steel wire rope (10) is wound around the retracting wheel disc (9) from the bottom of one of the retracting and unretracting reel areas in a clockwise direction, and the other end of the steel wire rope (10) is wound around the retracting and unretracting wheel disc (9) from the top of the other retracting and unretracting reel area in a counterclockwise direction, and a fixing portion (11) is provided between the outer wall of the first cover body (1) and the outer wall of the second cover body (2) and the steel wire rope (10), for fixing the first cover body (1) and the second cover body (2) to the steel wire rope (10) to realize their mechanical drive.

3. A train sliding heat insulation cover device according to claim 2, characterized in that: The front and rear ends of the train bearing portion (3) are respectively provided with a fixing plate (12) and a support frame (13), the driving motor is installed on the fixing plate (12), and the tensioning wheel shaft (8) is installed on the support frame (13).

4. The train sliding heat insulation cover device according to claim 2, characterized in that: The stopper (6) is configured as an abutment block, and the abutment block is fixed on the upper surface of the train bearing portion (3), and the fixing portion (11) is configured as a welding sleeve.

5. The train sliding heat insulation cover device according to claim 1, characterized in that: The train carrying portion (3) comprises a first flatbed car (31), a second flatbed car (32) and a third flatbed car (33), and the first flatbed car (31) and the third flatbed car (33) are respectively distributed at two ends of the second flatbed car (32), the first track (4) is fixed on the first flatbed car (31) and the second flatbed car (32), and the second track (5) is fixed on the second flatbed car (32) and the third flatbed car (33), and the first track (4) and the second track (5) are both arranged as a symmetrically distributed double-track structure, and the two first tracks (4) are arranged in parallel on the outer sides of the second track (5).

6. The train sliding heat insulation cover device according to claim 1, characterized in that: The number of the train carrying parts (3) is set to be multiple, and two adjacent train carrying parts (3) are connected by a Janney coupler (34).

7. The train sliding heat insulation cover device according to claim 5, characterized in that: At the front end of the first flat car (31) of the train carrying part (3) located at the foremost end, a tractor head (14) is connected. A controller (15) is installed in the tractor head (14) for controlling the operation of the dual-axis motor (7).

8. The train sliding heat insulation cover device according to claim 7, characterized in that: The position limiter (6) is set to be a proximity switch, and an A / D converter and a D / A converter are respectively arranged at the input end and the output end of the controller (15). The proximity switch is electrically connected to the A / D converter, and the dual-axis motor (7) is electrically connected to the D / A converter.

9. The train sliding heat insulation cover device according to claim 1, characterized in that: Both the first cover body (1) and the second cover body (2) are set to be U-shaped plates, and the U-shaped plates are buckled in the first track (4) or the second track (5). A sliding wheel (16) is installed at the bottom end of the U-shaped plate, and the sliding wheel (16) is matched with the first track (4) or the second track (5).

10. The train sliding heat insulation cover device according to claim 9, characterized in that: [[ID=】4】Detachable heat preservation baffles (17) can be installed at both open ends on both sides of the U-shaped plate, and both the U-shaped plate and the heat preservation baffles (17) are made by sequentially laminating and fixing a steel plate, a fiber felt and an iron sheet.