Material taking and discharging mechanism for sealing rings

By designing a sealing ring material picking and discharging mechanism and using a tightening core shaft to reliably grasp and accurately position the sealing ring, the problem of low sealing ring assembly efficiency is solved, the fully automated assembly of the sealing ring and the pole is achieved, and the battery cover assembly efficiency is improved.

CN223397014UActive Publication Date: 2025-09-30马鞍山南实科技有限公司
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Patent Information

Application Number
CN202422584249.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-30
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the assembly process of new energy battery cover plates, the sealing ring is inaccurately positioned and difficult to grasp, resulting in long assembly time and low efficiency. Existing technologies mostly rely on offline manual or single automated assembly, which affects overall production efficiency.

Method used

A material picking and discharging mechanism for a sealing ring is designed, which includes a support column, a translation component, a lifting component and a material picking and discharging component. The sealing ring is reliably grabbed and accurately positioned through a tightening core shaft, thereby realizing fully automated assembly of the sealing ring and the pole.

Benefits of technology

It realizes full automation of sealing ring loading and unloading, improves assembly efficiency, reduces manual workload, supports fully automated production of battery cover assembly, and shortens assembly time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material taking and placing mechanism of a sealing ring. The material taking and placing mechanism comprises a supporting column, a translation component, a lifting component and a material taking and placing component. The supporting column is fixed on the foundation, the translation part is fixed on the supporting column, the lifting part is connected to one end of the translation part, and the material taking and placing part is connected to the lower portion of the lifting part. The lifting component comprises a lifting air cylinder, a top plate, an upper connecting plate, a front guide shaft, a rear guide shaft, a front linear bearing and a rear linear bearing, the lifting cylinder is fixed on the upper connecting plate, the rod end of the lifting cylinder is connected with the lower surface of the top plate, the upper part of the guide shaft is connected with the top plate, the middle part of the guide shaft penetrates through the upper connecting plate, and the lower part of the guide shaft is connected with the material taking and placing part. According to the material taking and placing machine, the sealing ring located on the material taking station is reliably grabbed and then accurately placed on the pole located on the material placing station to achieve assembly of the sealing ring and the pole, and full automation of material taking and placing of the sealing ring is achieved.
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Description

Technical Field

[0001] The utility model relates to a device for taking and discharging materials from a sealing ring during the assembly process of a new energy battery cover. Background Art

[0002] Currently, with the increasing production of new energy vehicles, the demand for new energy batteries is also growing. The assembly speed of new energy battery covers has become a key factor in determining the production efficiency of new energy batteries. As a component in the assembly of new energy cover plates, the sealing ring, made of a soft material, can be prone to inaccurate positioning and difficulty in gripping during automated assembly. Therefore, the assembly process is mostly done manually offline or individually on an automated line. However, both methods suffer from the same drawbacks: long assembly times and low efficiency, which affect the overall assembly efficiency of the battery cover plates. Summary of the Invention

[0003] The problem to be solved by this utility model is to provide a sealing ring feeding and discharging mechanism. It reliably grabs the sealing rings at the feeding station and then accurately places them on the pole at the discharging station to complete the assembly of the sealing rings and the pole, thus achieving full automation of the sealing ring feeding and discharging process. At the same time, the utility model can assemble at least five groups of sealing rings simultaneously, greatly improving the sealing ring assembly efficiency, reducing the manual workload, and providing efficient and stable support for the fully automated production of battery cover assembly.

[0004] The utility model discloses a material taking and discharging mechanism for a sealing ring, which comprises a support column, a translation component, a lifting component, and a material taking and discharging component; the support column is fixed on a foundation, the translation component is fixed on the upper side of the support column, the lifting component is connected to one end of the translation component, and the material taking and discharging component is connected to the lower side of the lifting component.

[0005] Furthermore, the lifting component includes a lifting cylinder, a top plate, an upper connecting plate, two symmetrically arranged front and rear guide shafts, and two front and rear linear bearings I; the top plate, the lifting cylinder, and the upper connecting plate are arranged at the top, middle, and bottom, the lifting cylinder is fixed on the top of the upper connecting plate, and its rod end is connected to the bottom of the top plate, the upper part of the guide shaft is connected to the top plate, the middle part passes through the upper connecting plate, and the lower part is connected to the material picking and unloading component, and a linear bearing I is arranged between the guide shaft and the upper connecting plate.

[0006] Furthermore, the material taking and unloading components include a material taking and unloading cylinder, a cylinder mounting plate, a bottom pressure plate, a cylinder connecting plate, an intermediate plate, two front and rear linear bearings II, and multiple tensioning units, each tensioning unit including a tensioning core shaft; the intermediate plate and the bottom pressure plate are arranged up and down, the guide shaft passes through the intermediate plate and is connected to the bottom pressure plate, a linear bearing II is arranged between the guide shaft and the intermediate plate, the material taking and unloading cylinder is fixed on the cylinder mounting plate, the cylinder mounting plate is fixed on the side of the bottom pressure plate, the rod end of the material taking and unloading cylinder is connected to the cylinder connecting plate, and the cylinder connecting plate is connected to the intermediate plate; the upper part of the tensioning core shaft is connected to the intermediate plate, and the lower part passes through the through hole of the bottom pressure plate.

[0007] Furthermore, the lower part of the tensioning core shaft is a combination of an upper truncated cone and a lower inverted cone, the minimum diameter of the inverted cone is smaller than the inner ring of the sealing ring, and the straight section of the upper truncated cone is larger than the inner ring of the sealing ring.

[0008] Furthermore, each tensioning unit also includes a thrust block, which is fixed under the bottom pressure plate and has a center hole concentric with the through hole on the bottom pressure plate; the lower part of the tensioning core shaft passes through the through hole of the bottom pressure plate and the center hole of the thrust block; the center hole of the thrust block is larger than the diameter of the tensioning core shaft and smaller than the outer circle of the sealing ring.

[0009] Furthermore, the translation component includes a translation cylinder, a connecting plate, a floating joint, and a guide rail; the connecting plate is fixed on the support column, the guide rail is fixed on the top of the connecting plate, and the guide block at the bottom of the upper connecting plate is connected to the guide rail; the translation cylinder is fixed at one end of the upper connecting plate, and it and the lifting component are respectively located at both ends of the support column; the floating joint is fixed on the side of the connecting plate and connected to the rod end of the translation cylinder.

[0010] Furthermore, the translation component also includes a plurality of buffer blocks, which are fixed on the connecting plate and are respectively located on the left and right sides of the connecting plate.

[0011] The advantages of the material taking and discharging mechanism of the utility model are as follows: First, the online assembly of the sealing ring, i.e., the full automation of the sealing ring taking and discharging, is realized through the cooperation of the translation component, the lifting component and the material taking and discharging component: when the mechanism is taking the sealing ring, the material taking and discharging cylinder descends, the bottom of the tensioning core shaft extends out of the thrust block and enters the sealing ring hole at the lower part to tighten the inner ring to complete the material taking; when the mechanism is discharging the sealing ring, the material taking and discharging cylinder rises, the tensioning core shaft retracts upward until the sealing ring is blocked by the thrust block and disengaged from the tensioning core shaft to complete the material discharging; that is, the sealing ring is stopped by the thrust block and disengaged from the tensioning core shaft to complete the material discharging. First, the inner hole of the sealing ring is positioned by the tensioning mandrel, and the material is first reliably taken out and then accurately placed on the pole, thereby completing the assembly between the sealing ring and the pole; second, the number of tensioning mandrels determines the number of sealing rings to be taken out and placed at one time. By driving multiple tensioning mandrels up and down by the taking and placing cylinders, multiple sealing rings can be taken out and placed at one time; third, it effectively improves the efficiency of taking and placing the sealing ring, and can be carried out simultaneously with other early assembly processes of the battery cover, thereby shortening the assembly time of the battery cover.

[0012] In short, the material taking and discharging mechanism of the utility model realizes the full automation of the sealing ring taking and discharging, and can assemble at least five groups of sealing rings at the same time, which greatly improves the assembly efficiency of the sealing rings, reduces manual workload, and provides efficient and stable support for the fully automated production of battery cover assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional diagram of the present utility model.

[0014] Figure 2 It is the main view of the present utility model.

[0015] Figure 3 yes Figure 2 Right view of .

[0016] Figure 4 yes Figure 2 Top view of . DETAILED DESCRIPTION

[0017] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0018] Example 1

[0019] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the utility model provides a material taking and discharging mechanism for a sealing ring, which includes a support column 1, a translation component 2, a lifting component 3, and a material taking and discharging component 4; the support column 1 is fixed on the foundation, the translation component 2 is fixed on the top of the support column 1, the lifting component 3 is connected to one end of the translation component 2, and the material taking and discharging component 4 is connected to the bottom of the lifting component 3.

[0020] The utility model adopts a material taking and discharging mechanism: the translation component 2 realizes the switching between the material taking station and the material discharging station, the lifting component 3 realizes the approach and distance from the material taking station or the material discharging station, and the material taking and discharging component 4 realizes the taking and discharging of the sealing ring.

[0021] The taking and discharging mechanism of the utility model first reliably takes the sealing ring, and then when discharging it, the sealing ring is accurately put on the pole in the battery cover to complete the assembly of the two, thereby realizing the full automation of taking and discharging the sealing ring, effectively improving the efficiency of taking and discharging the sealing ring of the new energy battery cover, greatly reducing labor costs, and providing efficient and stable support for the fully automated production of battery cover assembly.

[0022] Example 2

[0023] from Figure 1 、 Figure 2 、 Figure 3、 Figure 4 It can be seen that the material picking and discharging mechanism of the present invention: the lifting component 3 includes a lifting cylinder 31, a top plate 32, an upper connecting plate 33, two symmetrically arranged front and rear guide shafts 34, and two front and rear linear bearings I 35; the top plate 32, the lifting cylinder 31, and the upper connecting plate 33 are arranged at the top, middle, and bottom, the lifting cylinder 31 is fixed on the upper connecting plate 33, and its rod end is connected to the bottom of the top plate 32, the upper part of the guide shaft 34 is connected to the top plate 32, the middle part passes through the upper connecting plate 33, and the lower part is connected to the material picking and discharging component 4, and a linear bearing I 35 is arranged between the guide shaft 34 and the upper connecting plate 33.

[0024] The working principle of the lifting component 3: the lifting cylinder 31 works, and its rod end drives the top plate 32 to move up and down, so that the guide shaft 34 drives the lower picking and unloading component 4 to move up and down along the linear bearing I 35, so that the picking and unloading component 4 moves to a suitable position above the sealing ring picking and unloading station, which is convenient for the later picking and unloading of the sealing ring.

[0025] Example 3

[0026] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the material picking and discharging mechanism of the present invention: the material picking and discharging component 4 includes a material picking and discharging cylinder 40, a cylinder mounting plate 41, a bottom pressure plate 42, a cylinder connecting plate 43, an intermediate plate 44, two front and rear linear bearings Ⅱ 47, and multiple tensioning units, each tensioning unit includes a tensioning core shaft 45; the intermediate plate 44 and the bottom pressure plate 42 are arranged up and down, the guide shaft 34 passes through the intermediate plate 44 and is connected to the bottom pressure plate 42, a linear bearing Ⅱ 47 is arranged between the guide shaft 34 and the intermediate plate 44, the material picking and discharging cylinder 40 is fixed on the cylinder mounting plate 41, and the cylinder mounting plate 41 is fixed to the side of the bottom pressure plate 42, the rod end of the material picking and discharging cylinder 40 is connected to the cylinder connecting plate 43, and the cylinder connecting plate 43 is connected to the intermediate plate 44; the upper part of the tensioning core shaft 45 is connected to the intermediate plate 44, and the lower part passes through the through hole of the bottom pressure plate 42.

[0027] The working principle of the material handling component 4 is as follows: When the material handling cylinder 40 is in operation, its rod end drives the intermediate plate 44 up and down along the guide shaft 34 through the cylinder connecting plate 43, thereby raising or lowering the tensioning mandrel 45 to remove or discharge the sealing ring. The diameter of the hole in the bottom pressure plate 42 is larger than that of the tensioning mandrel 45 to prevent wear of the tensioning mandrel 45.

[0028] Each tensioning mandrel can take and place a sealing ring, and the number of tensioning units is determined according to actual needs, so that multiple sealing rings can be taken and placed at one time.

[0029] Example 4

[0030] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the material taking and discharging mechanism of the present invention: the lower part of the tensioning core shaft 45 is a combination of an upper truncated cone and a lower inverted cone, the minimum diameter of the inverted cone is smaller than the inner ring of the sealing ring, and the straight section of the upper truncated cone is larger than the inner ring of the sealing ring.

[0031] When the tensioning mandrel 45 moves downward, its inverted cone can easily enter the inner ring of the sealing ring on the material-retrieving station and tighten its inner hole to complete the material-retrieving; when the tensioning mandrel 45 moves upward, when the sealing ring is blocked by the bottom pressure plate 42, the sealing ring can easily fall from the inverted cone to the pole located on the material-retrieving station to complete the assembly of the sealing ring and the pole.

[0032] Example 5

[0033] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the material taking and discharging mechanism of the present invention: each tensioning unit also includes a thrust block 46, which is fixed under the bottom pressure plate 42, and its center hole is concentric with the through hole on the bottom pressure plate 42; the lower part of the tensioning core shaft 45 passes through the through hole of the bottom pressure plate 42 and the center hole of the thrust block 46; the center hole of the thrust block 46 is larger than the diameter of the tensioning core shaft 45 and smaller than the outer circle of the sealing ring.

[0034] Since the bottom pressure plate 42 needs to be connected to the guide shaft 34 and the cylinder mounting plate 41, its material is relatively hard and will be damaged when the sealing ring contacts it during material discharge. Therefore, a thrust block 46 made of a relatively soft material is added under the bottom pressure plate 42 to protect the sealing ring.

[0035] When the mechanism is performing sealing ring material picking, the picking and unloading cylinder 40 descends, the bottom of the tightening mandrel 45 extends out of the thrust block 46 and then enters the lower sealing ring hole to tighten the inner ring to complete the picking; when the mechanism is performing sealing ring material unloading, the picking and unloading cylinder 40 rises, the tightening mandrel 45 retracts upward until the sealing ring is blocked by the thrust block 46 and disengaged from the tightening mandrel 45, so that the sealing ring is put on the pole in the battery cover to complete the assembly of the two; that is, the positioning and grabbing of the soft material of the sealing ring is achieved by inserting the tightening mandrel 45 into the inner hole of the sealing ring.

[0036] Among them, the center hole of the thrust block 46 is larger than the diameter of the tensioning core shaft 45 to prevent the tensioning core shaft 45 from wearing; the center hole of the thrust block 46 is smaller than the outer circle of the sealing ring to prevent the sealing ring from entering the center hole of the thrust block 46 along with the tensioning core shaft 45 and failing to discharge the material.

[0037] Example 6

[0038] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the material picking and discharging mechanism of the present invention: the translation component 2 includes a translation cylinder 21, a connecting plate 22, a floating joint 23, and a guide rail 24; the connecting plate 22 is fixed on the support column 1, the guide rail 24 is fixed on the upper connecting plate 22, and the guide block at the lower part of the upper connecting plate 33 is connected to the guide rail 24; the translation cylinder 21 is fixed to one end of the upper connecting plate 21, and it and the lifting component 3 are respectively located at both ends of the support column 1; the floating joint 23 is fixed to the side of the upper connecting plate 33, and is connected to the rod end of the translation cylinder 21.

[0039] Working principle of the translation component: When the translation cylinder 21 works, it drives the upper connecting plate 33 to move left and right along the guide rail 24 through the floating joint 23, thereby driving the lifting component 3 and the material taking and discharging component 4 to move left and right.

[0040] Example 7

[0041] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the material taking and discharging mechanism: the translation component 2 also includes a plurality of buffer blocks 25, and the buffer blocks 25 are fixed on the connecting plate 22 and are respectively located on the left and right sides of the connecting plate 33.

[0042] When the translation cylinder 21 drives the connecting plate 33 to move left and right, the buffer block 25 is used for buffering and limiting.

[0043] The working principle of the material picking and discharging mechanism of the present invention is as follows: the translation cylinder 21 drives the lifting component 3 and the material picking and discharging component 4 to move to the material picking station or the upper part of the material discharging station; the lifting cylinder 31 drives the material picking and discharging component 4 to move up and down so that the tensioning core shaft 45 leaves or approaches the sealing ring; when the mechanism is picking up the sealing ring, the material picking and discharging cylinder 40 drives the tensioning core shaft 45 to descend, and when the bottom of the tensioning core shaft 45 extends out of the thrust block 46 and enters the sealing ring hole at the lower part to tighten the inner ring to complete the material picking; when the mechanism is discharging the sealing ring, the material picking and discharging cylinder 40 drives the tensioning core shaft 45 to rise, and when the bottom of the tensioning core shaft 45 retracts upward until the sealing ring is blocked by the thrust block 46 and disengaged from the tensioning core shaft 45, the material discharging is completed, so that the sealing ring is sleeved on the pole in the battery cover to complete the assembly of the two.

[0044] The advantages of the sealing ring taking and discharging mechanism of the present invention are as follows: 1. The online assembly of the sealing ring, i.e., the full automation of the sealing ring taking and discharging, is realized by the cooperation of the translation component, the lifting component and the taking and discharging component: when the mechanism is taking the sealing ring, the taking and discharging cylinder 40 descends, the bottom of the tensioning mandrel 45 extends out of the thrust block 46 and then enters the sealing ring hole at the lower part to tighten the inner ring to complete the taking of the material; when the mechanism is discharging the sealing ring, the taking and discharging cylinder 40 rises, the tensioning mandrel 45 retracts upward until the sealing ring is blocked by the thrust block 46 and is disengaged from the tensioning mandrel 45 That is, the inner hole of the sealing ring is positioned by the tightening core shaft 45, and the material is first reliably taken out and then accurately placed on the pole, thereby completing the assembly between the sealing ring and the pole; second, the number of tightening core shafts determines the number of sealing rings to be taken out and placed at one time, and the taking and placing cylinder drives multiple tightening core shafts up and down, so that multiple sealing rings can be taken out and placed at one time; third, it effectively improves the efficiency of taking and placing the sealing ring, and can be carried out simultaneously with other early assembly processes of the battery cover, thereby shortening the assembly time of the battery cover.

[0045] In short, the material taking and discharging mechanism of the utility model realizes the full automation of the sealing ring taking and discharging, and can assemble at least five groups of sealing rings at the same time, which greatly improves the assembly efficiency of the sealing rings, reduces manual workload, and provides efficient and stable support for the fully automated production of battery cover assembly.

Claims

1. A sealing ring material taking and discharging mechanism, characterized by: It comprises a support column (1), a translation component (2), a lifting component (3), and a material taking and discharging component (4); the support column (1) is fixed on a foundation, the translation component (2) is fixed on the support column (1), the lifting component (3) is connected to one end of the translation component (2), and the material taking and discharging component (4) is connected to the bottom of the lifting component (3).

2. The material taking and discharging mechanism according to claim 1 is characterized in that: The lifting component (3) comprises a lifting cylinder (31), a top plate (32), an upper connecting plate (33), two symmetrically arranged front and rear guide shafts (34), and two linear bearings I (35) at the front and rear. The top plate (32), the lifting cylinder (31), and the upper connecting plate (33) are arranged at the top, middle, and bottom. The lifting cylinder (31) is fixed on the top of the upper connecting plate (33), and its rod end is connected to the bottom of the top plate (32). The upper part of the guide shaft (34) is connected to the top plate (32), the middle part thereof passes through the upper connecting plate (33), and the lower part thereof is connected to the material taking and placing component (4). A linear bearing I (35) is arranged between the guide shaft (34) and the upper connecting plate (33).

3. The material taking and discharging mechanism according to claim 2, characterized in that: The material taking and discharging component (4) includes a material taking and discharging cylinder (40), a cylinder mounting plate (41), a bottom pressure plate (42), a cylinder connecting plate (43), an intermediate plate (44), two linear bearings II (47) at the front and rear, and a plurality of tensioning units, each tensioning unit including a tensioning core shaft (45); the intermediate plate (44) and the bottom pressure plate (42) are arranged up and down, and the guide shaft (34) passes through the intermediate plate (44) and is connected to the bottom pressure plate (42), and the guide shaft (34) ) and the middle plate (44), a linear bearing II (47) is provided, the feeding and unloading cylinder (40) is fixed on the cylinder mounting plate (41), the cylinder mounting plate (41) is fixed on the side of the bottom pressure plate (42), the rod end of the feeding and unloading cylinder (40) is connected to the cylinder connecting plate (43), and the cylinder connecting plate (43) is connected to the middle plate (44); the upper part of the tensioning core shaft (45) is connected to the middle plate (44), and the lower part passes through the through hole of the bottom pressure plate (42).

4. The material taking and discharging mechanism according to claim 3 is characterized in that: The lower part of the tensioning core shaft (45) is a combination of an upper truncated cone and a lower inverted cone. The minimum diameter of the inverted cone is smaller than the inner ring of the sealing ring, and the straight section of the upper truncated cone is larger than the inner ring of the sealing ring.

5. The material taking and discharging mechanism according to claim 3 is characterized in that: Each tensioning unit further includes a thrust block (46), which is fixed below the bottom pressure plate (42) and has a center hole concentric with the through hole on the bottom pressure plate (42); the lower part of the tensioning core shaft (45) passes through the through hole of the bottom pressure plate (42) and the center hole of the thrust block (46); the center hole of the thrust block (46) is larger than the diameter of the tensioning core shaft (45) and smaller than the outer circle of the sealing ring.

6. The material taking and discharging mechanism according to claim 2, characterized in that: The translation component (2) comprises a translation cylinder (21), a connecting plate (22), a floating joint (23), and a guide rail (24); the connecting plate (22) is fixed on the support column (1), the guide rail (24) is fixed on the upper surface of the connecting plate (22), and the guide block at the lower portion of the upper connecting plate (33) is connected to the guide rail (24); the translation cylinder (21) is fixed on one end of the upper connecting plate (21), and the translation cylinder and the lifting component (3) are respectively located at two ends of the support column (1); the floating joint (23) is fixed on the side surface of the upper connecting plate (33) and is connected to the rod end of the translation cylinder (21).

7. The material taking and discharging mechanism according to claim 6, characterized in that: The translation component (2) further comprises a plurality of buffer blocks (25), which are fixed on the connecting plate (22) and are respectively located on the left and right sides of the connecting plate (22).