Yarn tension equalizer for weaving machine
By designing a yarn tension equalizer for weaving machines, the problem of uneven yarn tension is solved, fabric quality and production efficiency are improved, and stable adjustment and balance of yarn tension is achieved.
Patent Information
- Application Number
- CN202422910850.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Traditional weaving machines have imbalance problems in yarn tension control, resulting in reduced fabric quality and production efficiency.
A yarn tension equalizer for weaving machines is designed, which includes a guide frame, a lower guide roller and an upper guide roller. The upper guide roller is driven by a spring to move, and the yarn tension is adjusted in combination with a screw and a lower pressure plate. The limit ring and the adjustment component are used to achieve stable clamping to achieve yarn tension balance.
The yarn tension is balanced, the fabric quality and production efficiency are improved, and problems such as yarn breakage and fabric shrinkage are avoided.
Smart Images
Figure CN223397875U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of weaving machine accessories, in particular to a yarn tension equalizer for a weaving machine. Background Art
[0002] When preparing stretch clothing fabrics, yarn is often used as the main raw material for processing. When using a weaving machine to prepare stretch clothing fabrics, yarn tension is one of the key factors affecting weaving quality and production efficiency. Traditional weaving machines have some shortcomings in yarn tension control, which leads to unbalanced yarn tension during the weaving process. This unbalanced tension not only affects the quality of the fabric, such as wrinkling of the base fabric, yarn breakage, and seersucker, but also reduces the production efficiency of the weaving machine.
[0003] Specifically, existing weaving machines rely primarily on mechanisms such as yarn guides and yarn pressure plates to control yarn tension. However, these mechanisms often present several challenges in practical applications. For example, improperly designed yarn guides can lead to uneven yarn tension distribution during the yarn guidance process. Furthermore, as the yarn diameter decreases, the pressure exerted by the yarn pressure plate decreases, reducing the friction between the yarn and the yarn pressure plate. This ultimately leads to greater variations in yarn tension, making it impossible to adjust the pressure according to actual needs and maintain appropriate tension. In light of this, we propose a yarn tension equalizer for weaving machines. Utility Model Content
[0004] The purpose of the present utility model is to provide a yarn tension equalizer for a weaving machine to solve the defects mentioned in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] The top end of the guide rod is fixedly mounted on the driving member, and the top end of the guide rod is fixedly mounted on the driving member, and the bottom end of the guide rod is fixedly mounted on the driving member.
[0007] Preferably, a threading hole is provided on one side plate of the guide frame, and the threading hole is located between the upper guide roller and the lower guide roller.
[0008] Preferably, two mutually symmetrical guide holes are provided on the top plate of the guide frame, and the guide rod passes through the guide holes and is slidably connected to the guide holes.
[0009] Preferably, two mutually symmetrical upper and lower cross beams are fixedly mounted on the side surfaces of the guide frame, and the cross beams are fixedly mounted on the external frame.
[0010] Preferably, a knob is fixedly mounted on the top end of the screw rod, and a limiting ring is provided on the side surface of the knob.
[0011] Preferably, an adjustment assembly is provided on the top surface of the guide frame, and the adjustment assembly includes a fixing frame fixedly mounted on the top surface of the guide frame, and studs are threadedly connected to the left and right side plates of the fixing frame, and a boss is fixedly mounted on the inner end of the stud, and a side plate is rotatably connected to the boss, and a clamping disk is fixedly mounted on the side of the side plate.
[0012] Preferably, a handle is fixedly mounted on the outer end of the stud, and the handle is located on the outer side of the fixing frame.
[0013] Preferably, a bearing is fixedly mounted at the center position of the side surface of the side plate, and the boss is fixedly mounted on the inner ring of the bearing.
[0014] Preferably, a guide post is fixedly mounted on the side surface of the side plate, a guide sleeve is fixedly mounted on the inner side surface of the fixing frame, and the guide sleeve is sleeved on the guide post and is slidably connected to the guide post.
[0015] Preferably, the limiting ring is located between the two clamping disks, the size of the limiting ring is adapted to the size of the clamping disks, and an anti-slip layer is provided on the inner annular side surface of the clamping disks.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. The utility model can realize the guiding operation of the yarn by providing a guide frame, a lower guide roller and an upper guide roller. The provided spring can drive the upper guide roller to move upward more easily. The provided screw and the lower pressure plate can squeeze the upper guide roller downward, so that the pressure between the upper guide roller and the lower guide roller is moderate, and reasonable adjustment operations can be performed to achieve the effect of making the tension of the yarn more balanced.
[0018] 2. The utility model ensures that when in use, after the adjustment is completed as the screw is rotated, the clamping disk is driven to clamp on the limit ring by rotating the stud, thereby clamping and limiting the limit ring so that the limit ring will not loosen easily. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is one of the explosion structure diagrams of the utility model;
[0021] Figure 3 This is the second schematic diagram of the explosion structure of the utility model;
[0022] Figure 4 This is one of the partial structural diagrams of the utility model;
[0023] Figure 5 This is the second schematic diagram of the partial structure of the utility model;
[0024] The meaning of each number in the figure is:
[0025] 1. Guide frame; 10. Lower guide roller; 11. Threading hole; 12. Guide hole; 13. Fixed seat; 14. Crossbeam; 15. U-shaped frame; 151. Upper guide roller; 16. Guide rod; 161. Spring; 162. Limit plate;
[0026] 2. Screw; 20. Lower pressure plate; 21. Knob; 22. Limit ring;
[0027] 3. Adjustment assembly; 30. Fixing bracket; 31. Stud; 311. Boss; 312. Handle; 32. Clamping plate; 33. Side plate; 331. Bearing; 34. Guide column; 35. Guide sleeve; 36. Anti-slip layer. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-Figure 5The utility model provides a technical solution: a yarn tension equalizer for a weaving machine, comprising a guide frame 1, wherein a lower guide roller 10 arranged horizontally is rotatably connected between the left and right plates at the bottom of the guide frame 1 via a rotating shaft, and two mutually symmetrical guide rods 16 are slidably connected to the top plate of the guide frame 1. The guide rods 16 are vertically arranged, and a U-shaped frame 15 is fixedly installed at the bottom ends of the two guide rods 16. The U-shaped frame 15 is located between the left and right plates at the top of the guide frame 1, and an upper guide roller 151 is rotatably connected between the left and right plates of the U-shaped frame 15 via a rotating shaft. The upper guide roller 151 is located directly above the lower guide roller 10, so that the upper guide roller 151 is used to appropriately press the yarn against the lower guide roller 10 to perform a tension balancing operation;
[0030] Specifically, a limit plate 162 is fixedly mounted on the top of the guide rod 16, a spring 161 is wound around the guide rod 16, the bottom end of the spring 161 is fixedly mounted on the top surface of the guide frame 1, and the top end of the spring 161 is fixedly mounted on the bottom surface of the limit plate 162, so that the spring 161 can be used to drive the guide rod 16 to move upward more easily;
[0031] Specifically, a fixed seat 13 is fixedly installed on the top surface of the guide frame 1, a screw 2 is threadedly connected to the fixed seat 13, and a lower pressure plate 20 is fixedly installed on the bottom end of the screw 2. The lower pressure plate 20 is against the top surface of the U-shaped frame 15, thereby adjusting the downward movement distance of the U-shaped frame 15, and further adjusting the force with which the upper guide roller 151 presses the yarn onto the lower guide roller 10.
[0032] In this embodiment, a threading hole 11 is provided on one side plate of the guide frame 1. The threading hole 11 is located between the upper guide roller 151 and the lower guide roller 10. The threading hole 11 is used for threading the yarn.
[0033] Specifically, two mutually symmetrical guide holes 12 are provided on the top plate of the guide frame 1. The guide rod 16 passes through the guide holes 12 and is slidably connected with the guide holes 12, so that the guide rod 16 is more stable and smooth when sliding up and down.
[0034] Furthermore, two mutually symmetrical upper and lower cross beams 14 are fixedly mounted on the side surface of the guide frame 1. The cross beams 14 are fixedly mounted on the external frame by a plurality of fastening bolts, so as to facilitate the fixed installation operation.
[0035] In addition, a knob 21 is fixedly mounted on the top end of the screw rod 2 , and the knob 21 is used for gripping and rotating operations by the palm of the hand.
[0036] It is worth noting that a limit ring 22 is provided on the side of the knob 21, and an adjustment assembly 3 is provided on the top surface of the guide frame 1. The adjustment assembly 3 includes a fixing frame 30 fixedly installed on the top surface of the guide frame 1, and the left and right side plates of the fixing frame 30 are threadedly connected with studs 31, and the inner end of the stud 31 is fixedly installed with a boss 311, and the boss 311 is rotatably connected with a side plate 33, and a clamping disk 32 is fixedly installed on the side of the side plate 33. The limit ring 22 is located between the two clamping disks 32, and the size of the limit ring 22 is adapted to the size of the clamping disk 32. An anti-slip layer 36 is provided on the inner annular side of the clamping disk 32, so that the limit ring 22 is clamped and fixed by the clamping disk 32, so that the limit ring 22 will not loosen easily.
[0037] In this embodiment, a handle 312 is fixedly mounted on the outer end of the stud 31 . The handle 312 is located outside the fixing frame 30 , and is used for rotation operation.
[0038] It is worth noting that a bearing 331 is fixedly installed at the center position of the side surface of the side panel 33, and the boss 311 is fixedly installed on the inner ring of the bearing 331, so that the boss 311 and the side panel 33 can rotate freely; a guide column 34 is fixedly installed on the side surface of the side panel 33, and a guide sleeve 35 is fixedly installed on the inner side surface of the fixing frame 30. The guide sleeve 35 is sleeved on the guide column 34 and is slidably connected with the guide column 34, so that the side panel 33 is more stable when moving.
[0039] When the yarn tension equalizer for a weaving machine of the present invention is in use, the crossbeam 14 is fixedly installed at the corresponding position on the weaving machine, the yarn is passed through the threading hole 11, and the yarn is placed between the lower guide roller 10 and the upper guide roller 151, and then the stud 31 is loosened so that the clamping plate 32 is no longer clamped on the limiting ring 22, and the limiting ring 22 is rotated. After the limiting ring 22 rotates, it drives the screw 2 to rotate, and after the screw 2 rotates, it drives the lower pressure plate 20 to move downward, and the lower pressure plate 20 presses the U-shaped frame 15 downward, so that the upper guide roller 151 appropriately presses the yarn on the lower guide roller 10 to perform a tension balancing operation. After the adjustment is completed, the stud 31 is further tightened so that the clamping plate 32 continues to be clamped on the limiting ring 22, completing the fixed clamping operation.
[0040] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A yarn tension equalizer for a weaving machine, comprising a guide frame (1), characterized in that: A lower guide roller (10) arranged horizontally is rotatably connected between the left and right plates at the bottom of the guide frame (1) via a rotating shaft. Two mutually symmetrical guide rods (16) are slidably connected to the top plate of the guide frame (1). A U-shaped frame (15) is fixedly installed at the bottom ends of the two guide rods (16). The U-shaped frame (15) is located between the left and right plates at the top of the guide frame (1). An upper guide roller (151) is rotatably connected between the left and right plates of the U-shaped frame (15). The upper guide roller (151) is located directly above the lower guide roller (10). The top end of the guide rod (16) is fixedly mounted on a limit plate (162), a spring (161) is wound around the guide rod (16), the bottom end of the spring (161) is fixedly mounted on the top surface of the guide frame (1), the top end of the spring (161) is fixedly mounted on the bottom surface of the limit plate (162), a fixing seat (13) is fixedly mounted on the top surface of the guide frame (1), a screw rod (2) is threadedly connected to the fixing seat (13), a lower pressure plate (20) is fixedly mounted on the bottom end of the screw rod (2), and the lower pressure plate (20) is against the top surface of the U-shaped frame (15).
2. The yarn tension equalizer for a weaving machine according to claim 1, characterized in that: A threading hole (11) is provided on one side plate of the guide frame (1), and the threading hole (11) is located between the upper guide roller (151) and the lower guide roller (10).
3. The yarn tension equalizer for a weaving machine according to claim 1, characterized in that: Two mutually symmetrical guide holes (12) are provided on the top plate of the guide frame (1), and the guide rod (16) passes through the guide hole (12) and is slidably connected to the guide hole (12).
4. The yarn tension equalizer for a weaving machine according to claim 1, wherein: Two mutually symmetrical upper and lower crossbeams (14) are fixedly mounted on the side surface of the guide frame (1), and the crossbeams (14) are fixedly mounted on the external frame.
5. The yarn tension equalizer for a weaving machine according to claim 1, wherein: A knob (21) is fixedly mounted on the top end of the screw rod (2), and a limiting ring (22) is provided on the side of the knob (21).
6. The yarn tension equalizer for a weaving machine according to claim 5, characterized in that: An adjustment assembly (3) is provided on the top surface of the guide frame (1), and the adjustment assembly (3) includes a fixing frame (30) fixedly mounted on the top surface of the guide frame (1), and studs (31) are threadedly connected to the left and right side plates of the fixing frame (30), and a boss (311) is fixedly mounted on the inner end of the stud (31), and a side plate (33) is rotatably connected to the boss (311), and a clamping disk (32) is fixedly mounted on the side surface of the side plate (33).
7. The yarn tension equalizer for a weaving machine according to claim 6, characterized in that: A handle (312) is fixedly mounted on the outer end of the stud (31), and the handle (312) is located outside the fixing frame (30).
8. The yarn tension equalizer for a weaving machine according to claim 7, characterized in that: A bearing (331) is fixedly mounted at the center position of the side surface of the side plate (33), and the boss (311) is fixedly mounted on the inner ring of the bearing (331).
9. The yarn tension equalizer for a weaving machine according to claim 8, characterized in that: A guide post (34) is fixedly mounted on the side surface of the side plate (33), and a guide sleeve (35) is fixedly mounted on the inner side surface of the fixing frame (30). The guide sleeve (35) is sleeved on the guide post (34) and is slidably connected to the guide post (34).
10. The yarn tension equalizer for a weaving machine according to claim 9, characterized in that: The limiting ring (22) is located between the two clamping discs (32), the size of the limiting ring (22) is adapted to the size of the clamping discs (32), and an anti-slip layer (36) is provided on the inner annular side surface of the clamping disc (32).