Pouring tool for cast-in-place pile

By equipping an electric vehicle with a pouring tool that includes a hopper and a vibration motor, the problems of concrete waste and low efficiency in micro-cast-in-place pile construction are solved, achieving efficient and flexible concrete pouring that can adapt to complex terrain.

CN223398137UActive Publication Date: 2025-09-30中国电建集团河北工程有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422737588.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-30
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing concrete pump trucks and tank trucks are unable to effectively complete the construction of micro-cast-in-place piles, resulting in concrete waste and low construction efficiency, especially in complex terrain.

Method used

An electric three-wheeled or four-wheeled vehicle is used as the mobile body, equipped with a hopper, a discharge pipe and a vibration motor. The hopper is connected by a pin shaft and is equipped with a discharge valve and lifting lugs to adapt to different terrains. The vibration motor ensures the fluidity and uniformity of the concrete.

Benefits of technology

It improves construction efficiency, reduces concrete waste, adapts to various terrains, ensures the fluidity and uniformity of concrete, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223398137U_ABST
    Figure CN223398137U_ABST
Patent Text Reader

Abstract

The utility model discloses a pouring tool for a cast-in-place pile. The pouring tool comprises a movable vehicle body and a hopper detachably arranged on the movable vehicle body. The mobile vehicle body is an electric tricycle or an electric four-wheeler; a discharging pipe used for discharging concrete in the hopper is arranged at the bottom of the hopper, and a vibration motor is installed on the side face of the hopper. And a discharge valve is arranged on the discharge pipe. The device is simple in structure, convenient to use and suitable for being used when the concrete miniature cast-in-place pile is constructed in photovoltaic engineering, the construction efficiency can be improved, and waste of concrete is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to cast-in-place pile construction equipment, in particular to a pouring tool for cast-in-place piles. Background Art

[0002] In the construction of new energy photovoltaic projects, micro-cast-in-place concrete piles serve as an effective foundation treatment solution, providing excellent support and stability in complex terrains such as Gobi, mountains, and deserts. Through proper design and construction, micro-cast-in-place piles can meet the high foundation requirements of photovoltaic projects while reducing environmental impact.

[0003] Concrete micro-bored pile construction is characterized by a small volume (approximately 0.05 m³ per pile) and a large number of piles (approximately 21,204 piles for a 19MW power plant). Conventional concrete pump trucks or tanker chutes are not ideal for micro-bored pile construction. This is because the high output of concrete pump trucks or tankers can easily lead to excessive concrete being poured at once, overflowing the pile holes and causing significant concrete waste. Furthermore, concrete pump trucks or tankers are large and lack maneuverability, making them difficult to construct on closely spaced micro-bored piles. They also struggle to reach steeper terrain. Utility Model Content

[0004] In order to solve the above deficiencies in the prior art, the present invention aims to provide a pouring tool for bored piles, so as to achieve the purpose of reducing waste and improving construction efficiency.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a pouring tool for cast-in-place piles, comprising a mobile body and a hopper detachably provided on the mobile body;

[0006] The mobile vehicle is an electric tricycle or an electric four-wheel vehicle;

[0007] A discharge pipe for discharging concrete from the hopper is provided at the bottom of the hopper, a vibration motor is installed on the side of the hopper, and a discharge valve is provided on the discharge pipe.

[0008] As a limitation of the present invention, the discharge valve includes a barrier plate inserted into the discharge pipe and a handle fixedly connected to the barrier plate;

[0009] The barrier sheet is hinged on the outer side wall of the discharge pipe.

[0010] As a further limitation of the present invention, the hopper is connected to the mobile vehicle body by a pin shaft.

[0011] As a further limitation of the present invention, the top of the hopper is provided with a lifting lug for lifting.

[0012] As another limitation of the present invention, the rear end of the mobile body is provided with at least one telescopic leg.

[0013] Due to the adoption of the above technical solution, the present invention has the following beneficial effects compared with the prior art:

[0014] (1) The utility model uses an electric tricycle or electric four-wheel vehicle as a mobile vehicle for transportation, which has strong traffic capacity and good maneuverability. It can quickly move to each micro bored pile hole for pouring construction, which can ensure high construction efficiency. In addition, the utility model adds a discharge pipe adapted to the micro bored pile hole on the hopper and is equipped with a discharge valve, so that the staff can control the single pouring volume of concrete to be almost equal to the capacity of the micro bored pile hole, thereby effectively avoiding the waste of concrete.

[0015] (2) The hopper of the present invention is connected to the mobile vehicle body by a pin shaft, which is convenient for disassembly or assembly. In addition, the hopper is provided with a lifting lug. When the construction terrain is steep and difficult for vehicles to reach, the hopper can be disassembled and poured using the lifting lug and a crane. The present invention has higher flexibility and can adapt to a variety of different terrains.

[0016] (3) The hopper of the utility model is also provided with a vibration motor, which can prevent the concrete from agglomerating in the hopper, ensure the fluidity and uniformity of the concrete, and provide vibration to improve the density and strength of the concrete; on the other hand, it can accelerate the flow of concrete, speed up the feeding speed, reduce the waiting time for pouring, and thus improve the construction efficiency.

[0017] In summary, the utility model has a simple structure and is easy to use, can improve construction efficiency and reduce concrete waste, and is suitable for use in the construction of concrete micro-cast-in-place piles in photovoltaic projects. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of the structure after the hopper and the mobile body are separated in the embodiment of the utility model;

[0021] Figure 3 This is a schematic diagram of the hopper structure in the embodiment of the utility model when the discharge valve is not opened;

[0022] Figure 4This is a schematic diagram of the hopper structure in an embodiment of the present invention with the discharge valve open;

[0023] In the figure: 1. Mobile body; 2. Hopper; 3. Telescopic legs; 4. Front baffle; 5. Rear baffle; 6. First sleeve; 7. Second sleeve; 8. Gasket; 9. First through hole; 10. Second through hole; 11. First pin connecting plate; 12. Second pin connecting plate; 13. Discharge pipe; 14. Discharge valve; 15. Barrier plate; 16. Handle; 17. Vibration motor; 18. Lifting lug. DETAILED DESCRIPTION

[0024] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and understand the present invention and are not intended to limit the present invention.

[0025] This embodiment discloses a pouring tool for bored piles, which is suitable for use in the construction of micro bored piles. Figures 1 to 4 As shown, this embodiment includes a moving body 1 and a hopper 2 detachably arranged on the moving body 1 .

[0026] The mobile vehicle 1 is used to provide a road walking function, and it can be an existing electric tricycle or electric four-wheel vehicle. Figure 1 and Figure 2 As shown, the mobile body 1 in this embodiment adopts the frame structure of an electric tricycle in the prior art, and is equipped with a telescopic support leg 3 at the rear end for supporting and ensuring overall balance. A front baffle 4 is provided on the front side for limiting the position of the hopper 2, and a rear baffle 5 is provided on the rear side for assembling and connecting the hopper 2. In this embodiment, the bottom and top ends of the rear baffle 5 are both provided with a first pin connecting plate 11.

[0027] The telescopic leg 3 includes a first sleeve 6, a second sleeve 7, and a gasket 8. The first sleeve 6 is fixed to the mobile body 1 and has a first through-hole 9 at its bottom. The second sleeve 7 is inserted into the first sleeve 6 and has multiple second through-holes 10 along its length. During use, the height of the telescopic leg 3 can be adjusted by aligning the first through-hole 9 with the second through-holes 10 at different heights and inserting a locating pin. The gasket 8 is fixed to the bottom end of the second sleeve 7 to increase the contact area with the road surface. In this embodiment, two telescopic legs 3 are fixed to the rear end of the mobile body 1. Of course, the number of telescopic legs 3 can be adaptively increased or decreased according to actual conditions.

[0028] The hopper 2 is assembled on the mobile vehicle body 1 by means of a pin connection. Figure 2As shown, the bottom and top ends of the rear side of the hopper 2 are provided with a second pin connecting plate 12. After the hopper 2 is placed on the mobile body 1, the front baffle 4 and the rear baffle 5 of the mobile body 1 limit the hopper 2, and the first pin connecting plate 11 of the rear baffle 5 cooperates with the second pin connecting plate 12 on the rear side of the hopper 2. After the pin is inserted into the corresponding first pin connecting plate 11 and the second pin connecting plate 12, the hopper 2 is fixedly assembled on the mobile body 1.

[0029] Further, such as Figure 3 As shown, a discharge pipe 13 is provided at the bottom of the hopper 2 for discharging the concrete within. In this embodiment, the discharge pipe 13 is made of a welded steel pipe with a diameter of 100 mm and a thickness of 4 mm, which is precisely the diameter of the micro-cast-in-place pile hole. Furthermore, the discharge pipe 13 is tilted downward to facilitate the discharge of concrete.

[0030] In order to control the opening or closing of the discharge pipe 13, a discharge valve 14 is provided on the discharge pipe 13 in this embodiment. Figure 4 As shown, the discharge valve 14 includes a barrier 15 for inserting into the discharge pipe 13 to block the passage of the discharge pipe 13, and a handle 16 fixedly connected to the barrier 15. In this embodiment, the barrier 15 is hinged on the outer wall of the discharge pipe 13. The barrier 15 can be inserted into the discharge pipe 13 through the handle 16 to close the passage (structure as shown in FIG. Figure 3 As shown), or pull it out from the discharge pipe 13 to open the channel (structure as shown Figure 4 shown).

[0031] More specifically, in this embodiment, a vibration motor 17 is further installed on the outer surface of the hopper 2 , and the vibration motor 17 is connected to the power supply of the mobile body 1 through a quick-connect connector.

[0032] Two symmetrical lifting lugs 18 are provided on the top of the hopper 2 for cooperating with a crane to lift the hopper 2 .

[0033] It should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art may still modify the technical solutions described in the above embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A pouring tool for cast-in-place piles, characterized by: It comprises a mobile body and a hopper detachably arranged on the mobile body; The mobile vehicle is an electric tricycle or an electric four-wheel vehicle; A discharge pipe for discharging concrete from the hopper is provided at the bottom of the hopper, a vibration motor is installed on the side of the hopper, and a discharge valve is provided on the discharge pipe.

2. A pouring tool for cast-in-place piles according to claim 1, characterized in that: The discharge valve includes a barrier plate inserted into the discharge pipe and a handle fixedly connected to the barrier plate; The barrier sheet is hinged on the outer side wall of the discharge pipe.

3. A pouring tool for cast-in-place piles according to claim 2, characterized in that: The hopper is connected to the moving vehicle body by a pin shaft.

4. A pouring tool for cast-in-place piles according to claim 3, characterized in that: The top of the hopper is provided with a lifting lug for lifting.

5. A pouring tool for cast-in-place piles according to any one of claims 1 to 4, characterized in that: The rear end of the mobile body is provided with at least one telescopic leg.