Catalyst particle carrier preparation device
Through the design of the support guidance and particle cutting mechanism, the problem of inconsistent size of catalyst particle carriers in the existing device is solved, equidistant cutting and efficient production are achieved, and the quality and consistency of the catalyst particle carriers are ensured.
Patent Information
- Application Number
- CN202422543145.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The existing catalyst particle carrier preparation device easily causes inconsistent sizes of columnar paste blanks during the cutting process, affecting the quality of the finished product.
The supporting and guiding mechanism and the particle cutting mechanism are adopted. The guide wheel supports and guides, and the motor-driven cutter is used for spiral cutting to ensure the equidistant cutting effect and avoid secondary cutting.
The size consistency of the catalyst particle carrier is achieved, the quality of the finished product is improved, the secondary cutting phenomenon is avoided, and the production efficiency and product consistency are ensured.
Smart Images

Figure CN223404868U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of catalyst particle carrier production, in particular to a catalyst particle carrier preparation device. Background Art
[0002] Catalysis is an important process in petroleum refining or chemical synthesis. In order to improve catalytic efficiency, the catalyst is usually adsorbed onto a particle carrier with a certain geometric shape. There are various forms of devices for manufacturing catalyst particle carriers in the existing technology. Among them, hydration rolling balls, pulping granulation, oil-ammonia column drop devices and other devices produce spherical catalyst particle carriers, and extrusion devices produce columnar catalyst carriers with different axial cross-sections. The granules are then artificially broken into particles after drying.
[0003] The existing catalyst particle carrier preparation device (its authorization announcement number is: CN 2928438Y) is a device that can continuously and simultaneously cut and granulate the cylindrical paste material after the discharge die of the extruder extrude the cylindrical paste material. The multiple circular blades on the two rotating cutter shafts cooperate to improve the production efficiency of granulation. The cut paste particle carrier naturally falls into an open container. After accumulating to a certain amount, the paste particle carrier is sent to an oven to be dried into a solid catalyst particle carrier.
[0004] However, this type of catalyst particle carrier preparation device has some shortcomings during actual use: since the knife shaft is located below the cylindrical paste blank, the cylindrical paste blank after cutting naturally falls onto the knife shaft, which easily causes the cylindrical paste blank to be cut twice after cutting, and then causes the final cylindrical paste blank to be inconsistent in size, affecting the quality of the finished catalyst particle carrier; therefore, we proposed the utility model to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the present invention provides a catalyst particle carrier preparation device to solve the above problems.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A catalyst particle carrier preparation device includes an extruder, a discharge die is provided on one side of the extruder, a columnar paste blank is provided on the discharge die, a semicircular baffle is fixedly installed on one side of the discharge die, a support and guide mechanism for the columnar paste blank is provided at the bottom of the semicircular baffle, a plurality of side openings are respectively opened on the semicircular baffle, a first mounting block and a second mounting block are respectively fixedly installed on the outer wall of one side of the semicircular baffle, and a particle cutting mechanism is provided between the first mounting block and the second mounting block.
[0008] Preferably, the extruder is provided with a feed port, which is located at the top side of the extruder; a mixer is provided above the feed port, and the mixed paste raw material output from the mixer's discharge port directly falls into the feed port of the extruder, and the paste raw material is squeezed by the extruder and squeezed out of the discharge die into a cylindrical paste blank.
[0009] Preferably, the supporting and guiding mechanism includes side plates and guide wheels, and the outer side walls of the semicircular shield are fixedly mounted with two side plates, and the guide wheels are rotatably mounted on the side where the two side plates are close to each other, and the bottom contact surface of the cylindrical paste blank is attached to the guide wheel; the guide wheel is used to support, guide and extend the cylindrical paste blank.
[0010] Preferably, the particle cutting mechanism includes a motor, a driving rod, a mounting ring and a cutter. The motor is fixedly mounted on one side of the first mounting block, and one end of the driving rod is fixedly mounted on the output shaft of the motor. The other end of the driving rod is rotatably mounted on a side wall of the second mounting block. A plurality of mounting rings are fixedly mounted on the driving rod, and a cutter is fixedly mounted on each of the plurality of mounting rings. By starting the motor, the driving rod drives the plurality of mounting rings and cutters to rotate, thereby realizing the cutting of the cylindrical paste blank.
[0011] Preferably, the multiple side openings on the semicircular shield are arranged at equal intervals, and the multiple cutters are arranged at equal intervals in a spiral arrangement, and the side openings and the cutters are arranged correspondingly; the extended cylindrical paste blanks are quickly and evenly cut by the multiple spirally distributed cutters.
[0012] Preferably, a collecting box is placed on one side of the extruder, and the collecting box is located directly below the semicircular baffle; the collecting box is used to collect the cut cylindrical paste blanks in a centralized manner, and after accumulating to a certain amount, the cut cylindrical paste blanks are transported to an oven for drying into solid catalyst particle carriers.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The catalyst particle carrier preparation device starts a motor to make a driving rod drive multiple groups of mounting rings and cutters to rotate, and uses multiple spirally distributed cutters to quickly and evenly cut the extended cylindrical paste blanks, so that the cylindrical paste blanks after evenly cutting are of uniform size, avoiding the occurrence of secondary cutting of the cylindrical paste blanks after cutting, and ensuring the quality of the finished catalyst particle carrier. The cylindrical paste blanks after cutting naturally fall into a collection box under the semicircular baffle, and the collection box can be used to centrally collect the cylindrical paste blanks after cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of the utility model from a three-dimensional perspective;
[0016] Figure 2 This is a schematic structural diagram of the utility model from a side perspective;
[0017] Figure 3 This is a schematic structural diagram of a partial cross-section of a semicircular baffle of the present invention;
[0018] Figure 4 This is a schematic structural diagram of the utility model from an exploded perspective.
[0019] In the figure: 1. Extruder; 2. Collecting box; 3. Feed port; 4. Discharge die; 5. Cylindrical paste blank; 6. Semicircular baffle; 7. Side plate; 8. Guide wheel; 9. Side port; 10. First mounting block; 11. Second mounting block; 12. Motor; 13. Drive rod; 14. Mounting ring; 15. Cutter. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Reference Figure 1-4 A catalyst particle carrier preparation device includes an extruder 1, a discharge die 4 is provided on one side of the extruder 1, a cylindrical paste blank 5 is provided on the discharge die 4, a semicircular baffle 6 is fixedly installed on one side of the discharge die 4, and a support and guiding mechanism for the cylindrical paste blank 5 is provided at the bottom of the semicircular baffle 6, a plurality of side openings 9 are respectively opened on the semicircular baffle 6, and a first mounting block 10 and a second mounting block 11 are fixedly installed on the outer wall of one side of the semicircular baffle 6, and a particle cutting mechanism is provided between the first mounting block 10 and the second mounting block 11.
[0022] Furthermore, the extruder 1 is provided with a feed port 3, which is located at the top side of the extruder 1; a mixer is provided above the feed port 3, and the mixed paste raw material output from the discharge port of the mixer directly falls into the feed port 3 of the extruder 1, and the paste raw material is squeezed by the extruder 1 and squeezed out of the discharge die 4 into a cylindrical paste blank 5.
[0023] Furthermore, the supporting and guiding mechanism includes side plates 7 and guide wheels 8. Two side plates 7 are fixedly installed on the outer walls of the semicircular shield 6. The guide wheels 8 are rotatably installed on the side where the two side plates 7 are close to each other. The bottom contact surface of the cylindrical paste blank 5 is attached to the guide wheels 8; the guide wheels 8 are used to support, guide and extend the cylindrical paste blank 5.
[0024] Furthermore, the particle cutting mechanism includes a motor 12, a driving rod 13, a mounting ring 14 and a cutter 15. The motor 12 is fixedly mounted on one side of the first mounting block 10, and the output shaft of the motor 12 is fixedly mounted on one end of the driving rod 13. The other end of the driving rod 13 is rotatably mounted on a side wall of the second mounting block 11. A plurality of mounting rings 14 are fixedly mounted on the driving rod 13, and a cutter 15 is fixedly mounted on each of the plurality of mounting rings 14. By starting the motor 12, the driving rod 13 drives the plurality of mounting rings 14 and the cutter 15 to rotate, thereby realizing the cutting of the cylindrical paste blank 5.
[0025] Specifically, the multiple side openings 9 on the semicircular shield 6 are arranged at equal intervals, and the multiple cutters 15 are arranged at equal intervals in a spiral arrangement, and the side openings 9 and the cutters 15 are arranged correspondingly; the extended cylindrical paste blank 5 is quickly and evenly cut by the multiple spirally distributed cutters 15.
[0026] Furthermore, a collecting box 2 is placed on one side of the extruder 1, and the collecting box 2 is located directly below the semicircular baffle 6; the collecting box 2 is used to collect the cut cylindrical paste blanks 5 in a centralized manner. After accumulating to a certain amount, the cut cylindrical paste blanks 5 are transported to an oven for drying into solid catalyst particle carriers.
[0027] During use: During the preparation and production of the catalyst particle carrier, the mixed paste raw material is output from the discharge port of the mixer and directly falls into the feed port 3 of the extruder 1. The paste raw material is squeezed by the extruder 1 and squeezed out of the discharge die 4 to form a columnar paste blank 5. One end of the columnar paste blank 5 extends out of the guide wheel 8. After that, by starting the motor 12, the driving rod 13 drives the multiple sets of mounting rings 14 and the cutters 15 to rotate. The extended columnar paste blank 5 is cut by the multiple spirally distributed cutters 15. The cylindrical paste blanks 5 are quickly and evenly cut to make the size of the cylindrical paste blanks 5 uniform after the equidistant cutting, thereby avoiding the secondary cutting of the cylindrical paste blanks 5 after the cutting, and ensuring the quality of the finished catalyst particle carrier. The cylindrical paste blanks 5 after the cutting naturally fall into the collection box 2 under the semicircular baffle 6, and the collection box 2 is used to collect the cylindrical paste blanks 5 after the cutting. After accumulating to a certain amount, the cylindrical paste blanks 5 after the cutting are transported to the oven for drying into solid catalyst particle carriers.
[0028] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A catalyst particle carrier preparation device, comprising an extruder (1), characterized in that: A discharge die (4) is provided on one side of the extruder (1), a columnar paste blank (5) is provided on the discharge die (4), a semicircular baffle (6) is fixedly installed on one side of the discharge die (4), a support and guide mechanism for the columnar paste blank (5) is provided at the bottom of the semicircular baffle (6), a plurality of side openings (9) are respectively opened on the semicircular baffle (6), a first mounting block (10) and a second mounting block (11) are respectively fixedly installed on the outer wall of one side of the semicircular baffle (6), and a particle cutting mechanism is provided between the first mounting block (10) and the second mounting block (11).
2. A catalyst particle carrier preparation device according to claim 1, characterized in that: The extruder (1) is provided with a feed port (3), and the feed port (3) is located at the top side of the extruder (1).
3. The catalyst particle carrier preparation device according to claim 1, characterized in that: The supporting and guiding mechanism comprises a side plate (7) and a guide wheel (8); two side plates (7) are fixedly mounted on the outer side walls of the semicircular shield (6); a guide wheel (8) is rotatably mounted on the side where the two side plates (7) are close to each other; and the bottom contact surface of the columnar paste blank (5) is attached to the guide wheel (8).
4. The catalyst particle carrier preparation device according to claim 1, characterized in that: The particle cutting mechanism comprises a motor (12), a driving rod (13), a mounting ring (14) and a cutter (15); the motor (12) is fixedly mounted on one side of the first mounting block (10); one end of the driving rod (13) is fixedly mounted on the output shaft of the motor (12); the other end of the driving rod (13) is rotatably mounted on a side wall of the second mounting block (11); a plurality of mounting rings (14) are respectively fixedly mounted on the driving rod (13); and the cutter (15) is fixedly mounted on each of the plurality of mounting rings (14).
5. The catalyst particle carrier preparation device according to claim 4, characterized in that: The plurality of side openings (9) on the semicircular shield (6) are arranged in an equidistant manner, and the plurality of cutters (15) are arranged in an equidistant spiral manner, and the side openings (9) and the cutters (15) are arranged in a corresponding manner.
6. The catalyst particle carrier preparation device according to claim 1, characterized in that: A collecting box (2) is placed on one side of the extruder (1), and the collecting box (2) is located directly below the semicircular baffle (6).
Citation Information
Patent Citations
Device for preparing catalyst particle carrier
CN2928438Y