Abnormality detection equipment for cyclone classification

By designing an abnormality detection device for cyclone classification and utilizing the reciprocating motion of the weighing platform and screen bucket, the slurry discharged from the cyclone overflow pipe is detected in real time, solving the problem of affected cyclone classification efficiency and achieving real-time judgment of control balance and simple operation.

CN223405143UActive Publication Date: 2025-10-03SONGXIAN QIANHE MINING CO LTD
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Patent Information

Application Number
CN202422635242.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-03
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The classification efficiency of existing cyclones is easily affected by factors such as ore properties, feed pressure and slurry concentration, which leads to the destruction of control balance and makes it difficult to detect and judge in real time.

Method used

An abnormality detection device for cyclone classification is designed. The slurry discharged from the overflow pipe is weighed by a screen bucket composed of a weighing platform and a drive component. The reciprocating motion of the screen bucket is used to accelerate the slurry discharge. The residual large particles are determined by the change in weighing weight, and the control balance of the cyclone is detected in real time.

Benefits of technology

The device can realize real-time detection of the slurry discharged from the cyclone overflow pipe. With simple operation, it can promptly judge whether the cyclone control balance is destroyed, thereby improving classification efficiency and ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anomaly detection device for cyclone classification, which comprises a mounting frame, a weighing platform is arranged on the mounting frame, a fixing frame is mounted on the weighing platform, a guide rail is arranged at the bottom of the fixing frame, a screen hopper is horizontally and slidably arranged on the guide rail, and a plurality of sensors are arranged on the screen hopper. And one end of the fixing frame is provided with a driving piece for driving the screen hopper to reciprocate on the guide rail. According to the anomaly detection equipment for cyclone classification, ore pulp discharged by the overflow pipe can be weighed, whether large ore particles remain in the screen hopper or not is judged according to the dynamic change of the weighed weight, so that whether the control balance of the cyclone is damaged or not is judged, the ore pulp discharged by the overflow pipe of the cyclone can be detected in real time, operation is simple, and the practicability is high. The use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of mineral processing equipment, in particular to an abnormality detection device for cyclone classification. Background Art

[0002] A cyclone is a widely used centrifugal classification device. During operation, slurry is fed tangentially into the cyclone through a feed pipe at a constant pressure, causing it to rotate at high speed around its axis. Due to varying centrifugal forces, the media and particles of varying density and size in the slurry experience varying speeds, accelerations, and directions of motion within the cyclone. Coarse, heavy particles experience a strong centrifugal force and are flung toward the walls, spiraling down to the bottom. They are then discharged from the grit outlet along with some of the media, becoming the sediment. Fine, light particles experience less centrifugal force and are carried to the center, where they are discharged from the overflow pipe along with the majority of the media, becoming the overflow.

[0003] Cyclone anomalies are primarily caused by changes in factors such as ore properties, feed pressure, slurry concentration, and feed rate, which affect the cyclone's operating efficiency. These factors can disrupt the cyclone's original control balance, affecting the cyclone's classification efficiency and causing changes in the overflow particle size of the slurry discharged from the overflow pipe. Therefore, it is necessary to design a cyclone classification anomaly detection device to promptly determine whether the cyclone's control balance has been disrupted. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an abnormality detection device for cyclone classification, which can weigh the ore pulp discharged from the overflow pipe and judge whether large particles of ore remain inside the screen bucket according to the dynamic changes of the weighed weight, so as to judge whether the control balance of the cyclone is destroyed. The ore pulp discharged from the overflow pipe of the cyclone can be detected in real time, is simple to operate and easy to use, and can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an abnormality detection device for cyclone grading, comprising a mounting frame, a weighing platform provided on the mounting frame, and a fixed frame installed on the weighing platform, a guide rail provided at the bottom of the fixed frame, a screen bucket provided on the guide rail for horizontal sliding, and a driving member provided at one end of the fixed frame for driving the screen bucket to reciprocate on the guide rail.

[0006] As an optimal technical solution of the present utility model, the driving member includes a motor mounted on a fixed frame, a driving disk is provided on the output shaft of the motor, an eccentric column is provided on the driving disk, a connecting plate is rotatably provided on the eccentric column, and a fixed shaft rotatably connected to the connecting plate is provided on one side of the screen bucket.

[0007] As a preferred technical solution of the present invention, the mounting frame is provided with a guide rod which movably penetrates the upper surface of the fixing frame.

[0008] As a preferred technical solution of the present invention, a sliding sleeve is provided on the side of the screen bucket, and the sliding sleeve is provided on the guide rail.

[0009] As a preferred technical solution of the present invention, the bottom and the lower end of the inner side surface of the screen bucket are both provided with evenly distributed screen holes.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] The abnormality detection device for cyclone classification in the example of the present invention can weigh the ore pulp discharged from the overflow pipe and judge whether there are large particles of ore remaining inside the screen bucket based on the dynamic changes of the weighed weight, thereby judging whether the control balance of the cyclone is destroyed. It can detect the ore pulp discharged from the cyclone overflow pipe in real time and is simple to operate and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a left-side structural schematic diagram of the present utility model;

[0014] Figure 3 This is a distribution diagram of the utility model and the overflow pipe.

[0015] In the figure: 1 mounting frame, 2 weighing platform, 3 fixing frame, 31 guide rod, 4 guide rail, 5 screen bucket, 51 sliding sleeve, 52 fixed shaft, 6 motor, 61 driving disc, 62 eccentric column, 7 connecting plate. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figure 1-3The utility model provides a technical solution: an abnormality detection device for cyclone classification, comprising a mounting frame 1, a weighing platform 2 being provided on the mounting frame 1, and a fixing frame 3 being installed on the weighing platform 2, a guide rail 4 being provided at the bottom of the fixing frame 3, a screen bucket 5 being horizontally slidably provided on the guide rail 4, and a driving member for driving the screen bucket 5 to reciprocate on the guide rail 4 being provided at one end of the fixing frame 3, the overflow slurry of the cyclone is discharged into the inside of the screen bucket 5 through the overflow pipe, and at this time the driving member drives the screen bucket 5 to reciprocate on the guide rail 4, thereby accelerating the discharge of the slurry inside the screen bucket 5.

[0018] Furthermore, the driving part includes a motor 6 mounted on the fixed frame 3, a driving disk 61 is provided on the output shaft of the motor 6, an eccentric column 62 is provided on the driving disk 61, a connecting plate 7 is rotatably provided on the eccentric column 62, and a fixed shaft 52 rotatably connected to the connecting plate 7 is provided on one side of the screen bucket 5. The motor 6 drives the driving disk 61 to rotate, and the driving disk 61 drives the eccentric column 62 to move. The eccentric column 62 drives the screen bucket 5 to reciprocate on the guide rail 4 through the connecting plate 7, thereby accelerating the discharge of the slurry inside the screen bucket 5.

[0019] Furthermore, the mounting frame 1 is provided with a guide rod 31 which movably passes through the upper surface of the fixing frame 3 and can play a role in guiding and limiting the fixing frame 3 .

[0020] Furthermore, a sliding sleeve 51 is provided on the side of the screen bucket 5 , and the sliding sleeve 51 is slidably sleeved on the guide rail 4 to facilitate the screen bucket 5 to slide on the guide rail 4 .

[0021] Furthermore, evenly distributed sieve holes are provided at the bottom and the lower end of the inner side surface of the screen bucket 5 to facilitate the discharge of the ore slurry inside the screen bucket 5.

[0022] The weighing platform 2 and the motor 6 used in the present invention are both commonly used electronic components in the prior art. Their working methods and circuit structures are well-known technologies and will not be described in detail here. The weighing platform 2 is preferably a flat weighing platform.

[0023] When using:

[0024] The slurry overflowing from the cyclone is discharged into the screen bucket 5 through the overflow pipe and discharged through the screen bucket 5. During this process, the motor 6 drives the drive disc 61 to rotate, and the drive disc 61 drives the eccentric column 62 to move. The eccentric column 62 drives the screen bucket 5 to reciprocate on the guide rail 4 through the connecting plate 7, thereby accelerating the discharge of the slurry inside the screen bucket 5.

[0025] When the control balance of the cyclone is destroyed and the concentration of the slurry discharged from the overflow pipe increases, large particles of ore will enter the screen bucket 5, thereby blocking the screen holes and slowing down the discharge rate of the slurry from the screen bucket 5, causing more slurry to remain in the screen bucket 5 in real time. At this time, the weight measured by the weighing platform 2 will exceed the original dynamic change range. Therefore, it can be seen that the original control balance of the cyclone is destroyed.

[0026] The utility model can weigh the ore pulp discharged from the overflow pipe, and judge whether there are large ore particles remaining in the screen bucket 5 according to the dynamic change of the weighing weight, so as to judge whether the control balance of the cyclone is destroyed. The ore pulp discharged from the overflow pipe of the cyclone can be detected in real time, and the operation is simple and easy to use.

[0027] The undisclosed parts of the present invention are all prior art, and their specific structures, materials and working principles will not be described in detail. Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An abnormality detection device for cyclone classification, comprising a mounting frame (1), characterized in that: A weighing platform (2) is provided on the mounting frame (1), and a fixing frame (3) is installed on the weighing platform (2). A guide rail (4) is provided at the bottom of the fixing frame (3). A screen bucket (5) is provided on the guide rail (4) for horizontal sliding. A driving member for driving the screen bucket (5) to perform reciprocating motion on the guide rail (4) is provided at one end of the fixing frame (3).

2. The cyclone classification abnormality detection device according to claim 1, characterized in that: The driving member comprises a motor (6) mounted on a fixed frame (3); a driving disc (61) is provided on an output shaft of the motor (6); an eccentric column (62) is provided on the driving disc (61); a connecting plate (7) is rotatably provided on the eccentric column (62); and a fixed shaft (52) rotatably connected to the connecting plate (7) is provided on one side of the screen bucket (5).

3. The abnormality detection device for cyclone classification according to claim 1, characterized in that: The mounting frame (1) is provided with a guide rod (31) that movably penetrates the upper surface of the fixing frame (3).

4. The cyclone classification abnormality detection device according to claim 1, characterized in that: A sliding sleeve (51) is provided on the side of the screen bucket (5), and the sliding sleeve (51) is slidingly provided on the guide rail (4).

5. The abnormality detection device for cyclone classification according to claim 1, characterized in that: The bottom and the lower end of the inner side of the screen bucket (5) are both provided with evenly distributed screen holes.