Double-sided synchronous cleaning equipment for glass cover plate of photovoltaic new energy power generation assembly

By designing a double-sided synchronous cleaning device for the glass cover of photovoltaic new energy power generation components, automatic double-sided synchronous cleaning of the glass cover is achieved, which solves the problems of high labor intensity and insufficient cleaning in the existing technology and improves the cleaning efficiency and quality.

CN223405600UActive Publication Date: 2025-10-03HUADIANFU NEW ENERGY CORP LTD
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Patent Information

Application Number
CN202422758765.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-03
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

During the cleaning process of the existing photovoltaic new energy power generation component glass cover, manual flipping is required, which leads to high labor intensity, low efficiency and insufficient cleaning. The glass cover is easily contaminated after being turned over.

Method used

A double-sided synchronous cleaning device for the glass cover of photovoltaic new energy power generation components is designed. A clamping mechanism and a driving mechanism are used to realize the automatic horizontal movement and flipping of the glass cover, and a cleaning mechanism is combined to perform double-sided synchronous cleaning.

Benefits of technology

The automatic double-sided synchronous cleaning of the glass cover is realized, which reduces labor intensity and improves cleaning efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic new energy accessory devices, in particular to photovoltaic new energy power generation assembly glass cover plate double-face synchronous cleaning equipment which comprises a horizontally-arranged bottom plate, two sliding rails are arranged on the bottom plate, a movable plate is arranged on the two sliding rails in a sliding mode, and a clamping mechanism is arranged on the movable plate. The clamping mechanism further comprises two clamping plates which are symmetrical front and back, clamping grooves are formed in the opposite end faces of the two clamping plates, openings are formed in the ends of the same sides of the two clamping grooves, sliding grooves are formed in the two openings, and baffles are arranged in the two sliding grooves in a damping sliding mode. A cleaning mechanism is further arranged on the bottom plate, the cleaning mechanism further comprises two rollers, and a plurality of cleaning leather strips are arranged on the circumferential outer walls of the two rollers at equal intervals; a driving mechanism is arranged on the bottom plate and comprises a threaded shaft, and a driving plate is arranged at the bottom end of the moving plate. According to the utility model, the labor intensity of workers is low, the automation degree is high, and the working efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic new energy accessory devices, in particular to a device for synchronously cleaning double sides of a glass cover plate of a photovoltaic new energy power generation component. Background Art

[0002] With the development of society, people are becoming more and more dependent on electric energy. Photovoltaic new energy power generation is a very effective and environmentally friendly way of generating electricity. In the process of photovoltaic new energy power generation, solar panels absorb the sun's light energy and then convert it into electric energy. The glass cover of the solar panel is an important component. Before installing the glass cover on the solar panel, both sides of the glass cover need to be cleaned. At present, the way to clean the glass cover is to place the glass cover on a platform, first clean one side of the glass cover, then turn the glass cover over, and then clean the other side of the glass cover. Manual operation is required by staff, which is very labor-intensive and time-consuming. Moreover, after turning over the cover, the side of the glass cover that contacts the platform is easily contaminated again, resulting in insufficient cleaning of the glass cover, resulting in low work efficiency. Utility Model Content

[0003] The main purpose of the utility model is to provide a double-sided synchronous cleaning device for the glass cover of a photovoltaic new energy power generation component, thereby effectively solving the problems pointed out in the background technology.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is:

[0005] A device for simultaneously cleaning double-sided glass cover plates of photovoltaic new energy power generation components, comprising:

[0006] A horizontally arranged bottom plate is provided with two slide rails, the two slide rails are arranged symmetrically in front and back, and a movable plate is slidably arranged on the two slide rails, and a clamping mechanism is provided on the movable plate;

[0007] The clamping mechanism also includes two clamping plates that are symmetrical in front and back. A clamping groove is provided on the opposite end surfaces of the two clamping plates. An opening is provided at the end of the same side of the two clamping grooves. A sliding groove is provided at the two openings. A baffle is provided in the two sliding grooves to damp the sliding.

[0008] The bottom plate is also provided with a cleaning mechanism, which also includes two rollers. The two rollers are rotatably mounted above the bottom plate. The two rollers are symmetrically arranged up and down with the two clamping plates as the center. A plurality of cleaning strips are evenly spaced on the outer walls of the two rollers.

[0009] The bottom plate is provided with a driving mechanism, which preferably includes a threaded shaft, which is rotatably mounted on the bottom plate, and a driving plate is provided at the bottom end of the movable plate, which is threadedly sleeved on the threaded shaft.

[0010] Furthermore, the clamping mechanism includes two fixed plates, which are fixedly mounted on the movable plate in a front-to-back symmetrical state. A rotating shaft is provided through the two fixed plates, wherein the two clamping plates are respectively mounted on opposite ends of the two rotating shafts.

[0011] A set of circular plates is provided at each end of the two rotating shafts, each set of circular plates comprises two, and a plurality of cross bars are provided equidistantly in a circle between the two circular plates;

[0012] Two bases are symmetrically arranged on the bottom plate in front and back, and multiple columns are installed at equal distances on the top of the two bases. The lower left corners of the multiple columns are hinged to the corresponding top of the base, and the bottom end faces of the multiple columns are in contact with the corresponding top face of the base.

[0013] Furthermore, the cleaning mechanism includes two support columns, which are fixedly mounted on the top of the bottom plate in a front-to-back symmetrical shape. Two support plates are provided on the two support shafts. The upper roller is rotatably mounted on the upper support plate, and the lower roller is rotatably mounted on the lower support plate.

[0014] A first gear is coaxially arranged at the front end of the upper roller, and a first rack is arranged near the top of the front fixed plate. The first rack will engage with the first gear when it moves horizontally. A second gear is coaxially arranged at the rear end of the lower roller, and a second rack is arranged near the bottom of the rear fixed plate. The second rack will engage with the second gear when it moves horizontally.

[0015] Furthermore, the driving mechanism includes two connecting plates, which are fixedly mounted on the base plate in a bilaterally symmetrical shape, a threaded shaft is rotatably mounted between the two connecting plates, a driven wheel is fixedly sleeved near the end of the threaded shaft, a motor is provided at the bottom end of the base plate, an output shaft is provided at the output end of the motor, a driving wheel is provided at the end of the output shaft away from the motor, and a belt is provided on the transmission sleeves of the driving wheel and the driven wheel;

[0016] The bottom plate is provided with a through hole, and the belt passes through the through hole.

[0017] Furthermore, a stabilizing frame is provided on each of the two supporting columns, and a plurality of guide wheels are equidistantly rotatably provided on each of the two stabilizing frames, and the plurality of guide wheels located in the front are in rolling contact with the bottom end of the clamping plate located in the front.

[0018] Furthermore, a dust cover is provided on the bottom plate, and the dust cover is divided into a horizontal part and a vertical part, and the bottom end of the vertical part of the dust cover is fixedly connected to the bottom plate.

[0019] Furthermore, each baffle is provided with a pull ring.

[0020] Furthermore, supporting legs are provided at the four corners of the bottom end of the base plate.

[0021] After adopting the above technical solution, the beneficial effects of the utility model are:

[0022] The staff will remove the baffles plugged into the two clamping plates, and then insert the two ends of the glass cover plate to be cleaned into the corresponding card slots of the clamping plates respectively, and then reinsert the baffles into their original position. Since the baffles and the corresponding slide slots are set to a damping sliding relationship, the baffles will not slide out of the corresponding slide slots when they are not subjected to force in a specified direction, and the baffles will be more firmly stuck in the corresponding slide slots when they are pushed by the glass cover plates, thereby achieving the clamping of the glass cover plate by the two clamping plates, and the clamped glass cover plate moves horizontally together with the moving plate, and the driving mechanism drives the moving plate, and the moving plate realizes horizontal reciprocating motion under the action of the driving mechanism. The moving plate reciprocates once, completing two simultaneous cleanings of the front and back sides of the glass cover plate. The cleaning of the glass cover plate is completed by mechanical means, the labor intensity of the staff is low, the degree of automation is high, and the work efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 This is a schematic three-dimensional diagram of the structure of the utility model viewed from the left front top corner downward;

[0025] Figure 2 This is a schematic perspective view of the structure of the utility model in a sectional view with the left front top corner looking downward;

[0026] Figure 3 This is a schematic three-dimensional diagram of the structure of the movable plate of the utility model after it moves horizontally for a distance, viewed from the right front top corner;

[0027] Figure 4 This is a schematic three-dimensional diagram of the structure of the utility model viewed from the left rear bottom corner upward;

[0028] Figure 5 This utility model Figure 1 A magnified schematic diagram of the local structure at point A;

[0029] Figure 6This utility model Figure 2 A magnified schematic diagram of the local structure at point B in the middle;

[0030] Figure numerals: 1, bottom plate; 2, slide rail; 3, movable plate; 4, clamping plate; 5, baffle; 6, roller; 7, cleaning leather strip; 8, threaded shaft; 9, driving plate; 10, fixed plate; 11, rotating shaft; 12, circular plate; 13, cross bar; 14, base; 15, column; 16, supporting column; 17, support plate; 18, first gear; 19, first rack; 20, second gear; 21, second rack; 22, connecting plate; 23, driven wheel; 24, motor; 25, output shaft; 26, driving wheel; 27, belt; 28, stabilizing frame; 29, guide wheel; 30, dust cover; 31, pull ring; 32, support leg. DETAILED DESCRIPTION

[0031] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0032] The utility model provides a double-sided synchronous cleaning device for the glass cover of a photovoltaic new energy power generation component. The installation method, connection method or setting method of all the components mentioned above are common mechanical methods, and the specific structures, models and coefficient indicators of all its components are its own technology. As long as it can achieve its beneficial effects, it can be implemented, so it will not be elaborated on.

[0033] The present invention provides a double-sided synchronous cleaning device for the glass cover of a photovoltaic new energy power generation component. Unless otherwise specified, the directional words contained in the terms "up and down, left and right, front and back, inside and outside, and vertical and horizontal" only represent the directions of the terms in normal use, or are common names understood by those skilled in the art, and should not be regarded as restrictions on the terms. At the same time, number series nouns such as "first", "second" and "third" do not represent specific quantities and orders, but are merely used to distinguish names. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or equipment that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or equipment.

[0034] like Figure 1-6As shown, a double-sided synchronous cleaning device for the glass cover of a photovoltaic new energy power generation component comprises: a horizontally arranged bottom plate 1, two slide rails 2 are arranged on the bottom plate 1, the two slide rails 2 are arranged symmetrically front to back, and a movable plate 3 is slidably arranged on the two slide rails 2, and a clamping mechanism is provided on the movable plate 3; the clamping mechanism also includes two clamping plates 4 that are symmetrical front to back, and a card slot is provided on the opposite end surfaces of the two clamping plates 4, and an opening is provided at the same side end of the two card slots, and a slide slot is provided at the two openings, and a baffle 5 is provided in the two slide slots for damping sliding; a cleaning mechanism is also provided on the bottom plate 1, and the cleaning mechanism also includes two rollers 6, which are rotatably mounted above the bottom plate 1, and the two rollers 6 are symmetrically arranged up and down with the two clamping plates 4 as the center, and a plurality of cleaning strips 7 are equidistantly provided on the circumferential outer walls of the two rollers 6; a driving mechanism is provided on the bottom plate 1, and the driving mechanism preferably includes a threaded shaft 8, which is rotatably mounted on the bottom plate 1, and a driving plate 9 is provided at the bottom end of the movable plate 3, and the driving plate 9 is threadedly sleeved on the threaded shaft 8.

[0035] When cleaning, the tool 5 is moved back and forth, and ...

[0036] As a preferred embodiment of the above embodiment, the clamping mechanism includes two fixed plates 10, which are fixedly installed on the movable plate 3 in a front-to-back symmetrical state, and a rotating shaft 11 is rotatably provided on the two fixed plates 10, wherein the two clamping plates 4 are respectively installed on the opposite ends of the two rotating shafts 11; a group of circular plates 12 are provided on the opposite ends of the two rotating shafts 11, each group of circular plates 12 includes two, and a plurality of cross bars 13 are equidistantly arranged in a circular shape between the two circular plates 12; two bases 14 are symmetrically provided on the bottom plate 1, and a plurality of columns 15 are equidistantly installed on the top of the two bases 14, and the lower left corners of the plurality of columns 15 are hinged to the top of the corresponding base 14, and the bottom end faces of the plurality of columns 15 are in contact with the top face of the corresponding base 14.

[0037] When the movable plate 3 drives the clamped glass cover to move horizontally, the movable plate 3 drives the two fixed plates 10 to move horizontally at the same time. Since the lower left corner of the column 15 is hinged to the top of the base 14, the column 15 can rotate with the lower left corner as the axis. When the movable plate 3 drives the circular plate 12 and the cross bar 13 to move from left to right to the position of the column 15, the column 15 will not rotate at this time. The column 15 drives the cross bar 13 to make the circular plate 12 rotate. The circular plate 12 drives the clamped glass cover to rotate through the rotating shaft 11, so that the glass cover rotates 180 degrees. Under the reverse drive of the driving mechanism, the movable plate 3 moves horizontally in the opposite direction, so that the glass cover after turning 180 degrees returns to its original position. At this time, both sides of the glass cover have been cleaned twice, that is, the top and bottom surfaces of the glass cover have been cleaned by the upper and lower cleaning strips 7, so that the cleaning of the glass cover is more thorough and sufficient, thereby improving the cleaning quality.

[0038] As a preferred embodiment of the above embodiment, the cleaning mechanism includes two support columns 16, which are fixedly installed on the top of the base plate 1 in a front-to-back symmetrical shape. Two support plates 17 are provided on the two support shafts. The roller 6 located above is rotatably installed on the support plate 17 located above, and the roller 6 located below is rotatably installed on the support plate 17 located below; a first gear 18 is coaxially provided at the front end of the roller 6 located above, and a first rack 19 is provided near the top of the fixed plate 10 located in the front, and the first rack 19 will engage with the first gear 18 when it moves horizontally, and a second gear 20 is coaxially provided at the rear end of the roller 6 located below, and a second rack 21 is provided near the bottom of the fixed plate 10 located in the rear, and the second rack 21 will engage with the second gear 20 when it moves horizontally.

[0039] During use, as the two fixed plates 10 move horizontally with the movable plate 3, the first rack 19 installed on the front fixed plate 10 gradually engages with the first gear 18. As the first rack 19 moves horizontally, the first gear 18 rotates, and the first gear 18 drives the upper roller 6 to rotate. The second rack 21 installed on the rear fixed plate 10 gradually engages with the second gear 20. As the second rack 21 moves horizontally, the second gear 20 rotates, and the second gear 20 drives the lower roller 6 to rotate, and then the cleaning strip 7 can be used to clean both sides of the glass cover, with a high degree of automation and high cleaning efficiency.

[0040] As a preferred embodiment of the above, the driving mechanism includes two connecting plates 22, which are fixedly mounted on the base plate 1 in a left-right symmetrical shape, and the threaded shaft 8 is rotatably mounted between the two connecting plates 22. A driven wheel 23 is fixedly sleeved near the end of the threaded shaft 8, and a motor 24 is provided at the bottom end of the base plate 1. An output shaft 25 is provided at the output end of the motor 24, and a driving wheel 26 is provided at the end of the output shaft 25 away from the motor 24. A belt 27 is provided on the transmission sleeve of the driving wheel 26 and the driven wheel 23; wherein a through hole is provided on the base plate 1, and the belt 27 passes through the through hole.

[0041] During use, the motor 24 drives the driving wheel 26 to rotate through the output shaft 25, the driving wheel 26 drives the driven wheel 23 to rotate through the belt 27, and the driven wheel 23 drives the threaded shaft 8 to rotate. The motor 24 can realize reciprocating work after being controlled by an external control device, that is, after the motor 24 rotates for a period of time, it rotates in the opposite direction for the same period of time, and the cycle is repeated, thereby realizing the horizontal reciprocating movement of the movable plate 3 with high working efficiency.

[0042] As a preferred embodiment of the above, a stabilizing frame 28 is provided on both support columns 16, and multiple guide wheels 29 are equidistantly provided on both stabilizing frames 28. The multiple guide wheels 29 at the front are in rolling contact with the bottom end of the clamping plate 4 at the front.

[0043] During use, the two clamping plates 4 are in rolling contact with the top ends of the multiple guide wheels 29 at corresponding positions. Through the guiding effect of the stabilizing frame 28 and the guide wheels 29, the clamped glass cover will not flip during the cleaning process, and the stability is good.

[0044] As a preference of the above embodiment, a dust cover 30 is provided on the base plate 1 . The dust cover 30 is divided into a horizontal part and a vertical part. The bottom end of the vertical part of the dust cover 30 is fixedly connected to the base plate 1 .

[0045] During use, the dust cover 30 can protect the glass cover plate when the glass cover plate is turned 180 degrees, thereby improving the reliability of use.

[0046] As a preference of the above embodiment, each baffle 5 is provided with a pull ring 31 .

[0047] During use, the baffle 5 can be easily pulled through the pull ring 31, thereby improving the convenience of use.

[0048] As a preference of the above embodiment, legs 32 are provided at the four corners of the bottom end of the base plate 1 .

[0049] During use, the four legs 32 can support the entire device and improve its stability.

[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A double-sided synchronous cleaning device for the glass cover of photovoltaic new energy power generation components, characterized in that: include: A bottom plate (1) is arranged horizontally, two slide rails (2) are arranged on the bottom plate (1), the two slide rails (2) are arranged symmetrically in front and back, and a movable plate (3) is slidably arranged on the two slide rails (2), and a clamping mechanism is provided on the movable plate (3); The clamping mechanism further comprises two clamping plates (4) that are symmetrical in front and back, and the two clamping plates (4) are both provided with a clamping groove on the opposite end surfaces, and the ends of the two clamping grooves on the same side are both provided with an opening, and the two openings are both provided with a sliding groove, and baffles (5) are provided in the two sliding grooves for damping sliding. A cleaning mechanism is also provided on the bottom plate (1), and the cleaning mechanism further comprises two rollers (6). The two rollers (6) are rotatably mounted above the bottom plate (1), and the two rollers (6) are symmetrically arranged up and down with the two clamping plates (4) as the center. A plurality of cleaning strips (7) are evenly spaced on the circumferential outer walls of the two rollers (6); A driving mechanism is provided on the bottom plate (1), and the driving mechanism preferably includes a threaded shaft (8). The threaded shaft (8) is rotatably mounted on the bottom plate (1). A driving plate (9) is provided at the bottom end of the movable plate (3), and the driving plate (9) is threadably sleeved on the threaded shaft (8).

2. The photovoltaic new energy power generation component glass cover double-sided synchronous cleaning device according to claim 1, characterized in that: The clamping mechanism comprises two fixed plates (10), the two fixed plates (10) being fixedly mounted on the movable plate (3) in a front-to-back symmetrical state, and a rotating shaft (11) being rotatably provided on both fixed plates (10), wherein the two clamping plates (4) are respectively mounted on opposite ends of the two rotating shafts (11); A group of circular plates (12) are provided at opposite ends of the two rotating shafts (11), each group of circular plates (12) comprises two, and a plurality of cross bars (13) are provided equidistantly in a circular shape between the two circular plates (12); Two bases (14) are symmetrically arranged on the bottom plate (1), and a plurality of columns (15) are equidistantly installed on the top ends of the two bases (14). The lower left corners of the plurality of columns (15) are hinged to the top ends of the corresponding bases (14), and the bottom end surfaces of the plurality of columns (15) are in contact with the top ends of the corresponding bases (14).

3. The photovoltaic new energy power generation component glass cover double-sided synchronous cleaning device according to claim 1, characterized in that: The cleaning mechanism comprises two support columns (16), the two support columns (16) are fixedly mounted on the top of the bottom plate (1) in a front-to-back symmetrical shape, two support plates (17) are provided on the two support shafts, the roller (6) located above is rotatably mounted on the support plate (17) located above, and the roller (6) located below is rotatably mounted on the support plate (17) located below; A first gear (18) is coaxially arranged at the front end of the upper roller (6), a first rack (19) is arranged near the top of the front fixed plate (10), and the first rack (19) is meshed with the first gear (18) when the first rack (19) moves horizontally. A second gear (20) is coaxially arranged at the rear end of the lower roller (6), and a second rack (21) is arranged near the bottom of the rear fixed plate (10), and the second rack (21) is meshed with the second gear (20) when the second rack (21) moves horizontally.

4. The photovoltaic new energy power generation component glass cover double-sided synchronous cleaning device according to claim 1, characterized in that: The driving mechanism comprises two connecting plates (22), the two connecting plates (22) being fixedly mounted on the base plate (1) in a bilaterally symmetrical manner, a threaded shaft (8) being rotatably mounted between the two connecting plates (22), a driven wheel (23) being fixedly sleeved near the end of the threaded shaft (8), a motor (24) being arranged at the bottom end of the base plate (1), an output shaft (25) being arranged at the output end of the motor (24), a driving wheel (26) being arranged at the end of the output shaft (25) away from the motor (24), and a transmission sleeve on the driving wheel (26) and the driven wheel (23) being provided with a belt (27); The bottom plate (1) is provided with a through hole, and the belt (27) passes through the through hole.

5. The photovoltaic new energy power generation component glass cover double-sided synchronous cleaning device according to claim 3, characterized in that: Both support columns (16) are provided with a stabilizing frame (28), and both stabilizing frames (28) are provided with a plurality of guide wheels (29) rotatably arranged at equal intervals. The plurality of guide wheels (29) located in the front are in rolling contact with the bottom end of the clamping plate (4) located in the front.

6. The photovoltaic new energy power generation component glass cover double-sided synchronous cleaning device according to claim 1, characterized in that: A dust cover (30) is provided on the bottom plate (1), and the dust cover (30) is divided into a horizontal portion and a vertical portion, and the bottom end of the vertical portion of the dust cover (30) is fixedly connected to the bottom plate (1).

7. The photovoltaic new energy power generation component glass cover double-sided synchronous cleaning device according to claim 1, characterized in that: Each baffle (5) is provided with a pull ring (31).

8. The photovoltaic new energy power generation component glass cover double-sided synchronous cleaning device according to claim 1, characterized in that: Support legs (32) are provided at the four corners of the bottom end of the base plate (1).