Full-automatic drawing device for galvanized flat wire

Abstract

The utility model relates to a full-automatic drawing device for galvanized flat wires, which belongs to the field of galvanized flat wire processing and comprises a lubricating component arranged in a drawing machine body, the lubricating component comprises two supports and two support shafts, the two supports are arranged in the drawing machine body and are symmetrically distributed up and down, and the support shafts are arranged on the two supports. The two supporting shafts are connected with the interiors of the two supports respectively. According to the full-automatic drawing device for the galvanized flat wire, through the design of the lubricating assembly, uniform coating and lubricating of galvanized flat wire raw materials are achieved, friction and abrasion between a metal wire and a wire drawing die are effectively reduced, the drawing quality is improved, the dimensional precision and mechanical performance of a finished product are ensured, manual intervention is reduced through automatic operation, and the production efficiency is improved. The production efficiency and the operation convenience are improved, meanwhile, the cost is saved, the influence on the environment is reduced, in addition, the device is favorable for reducing energy consumption, and the whole production process is more efficient and more environmentally friendly by simplifying the maintenance and monitoring process.

Description

Technical Field

[0001] The utility model relates to the technical field of galvanized flat wire processing, in particular to a fully automatic drawing device for galvanized flat wire. Background Art

[0002] The raw material of metal flat wire is metal wire. After raw material screening and cleaning, it is further sent to the wire drawing machine for wire drawing. Wire drawing is to put the metal wire through a series of stretching and compression processes to gradually thin it out and form the required flat wire shape. The wire drawing machine is usually composed of a drawing die, a main machine and auxiliary equipment. The metal wire is drawn multiple times by the wire drawing machine, and is continuously stretched and thinned to form the required specifications and shapes.

[0003] When the surface of the galvanized flat wire raw material is not evenly lubricated before drawing, it may affect the subsequent drawing quality of the galvanized flat wire, because the existing lubricating felt cannot provide uniform lubrication, resulting in uneven lubrication on the surface of the metal wire, causing uneven deformation of the metal wire during the drawing process, affecting the dimensional accuracy and mechanical properties of the finished product. Therefore, a fully automatic galvanized flat wire drawing device is proposed to solve the above problem. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a fully automatic drawing device for galvanized flat wire, which has the advantages of uniform drawing lubrication, etc., and solves the problem that the existing lubricating felt cannot provide uniform lubrication effect, resulting in uneven lubrication on the surface of the metal wire, causing uneven deformation of the metal wire during the drawing process, affecting the dimensional accuracy and mechanical properties of the finished product.

[0005] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a fully automatic drawing device for galvanized flat wire, comprising a lubrication assembly arranged inside a drawing machine body;

[0006] The lubrication assembly includes two brackets and two support shafts. The two brackets are arranged inside the drawing machine body and are symmetrically distributed up and down. The two support shafts are respectively connected to the inside of the two brackets. Two sealed bearings are provided on the outside of the two support shafts, and the outsides of the left and right sealed bearings are provided with oil-absorbing sponges for absorbing and storing lubricating oil. The outsides of the two oil-absorbing sponges are provided with an oil coating layer for cooperating with the oil-absorbing sponges to coat and lubricate the galvanized flat wire raw material;

[0007] The lubrication assembly also includes oil delivery pipes connected to the front ends of the two support shafts for replenishing lubricating oil to the oil-absorbing sponge.

[0008] Furthermore, the support shaft is a cylindrical body with closed ends and hollow inside, so as to store sufficient lubricating oil inside.

[0009] Furthermore, a plurality of oil outlet holes are provided on the outer sides of the two support shafts to allow the lubricating oil inside the support shafts to flow out.

[0010] Furthermore, the length of the oil-absorbing sponge is shorter than the length of the supporting shaft, and the length of the oil coating layer is equal to the length of the oil-absorbing sponge.

[0011] Furthermore, the oil coating layer is a high-density polyester sponge layer to improve the uniformity of lubrication.

[0012] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0013] This fully automatic galvanized flat wire drawing device, through the design of lubrication components, achieves uniform coating and lubrication of the galvanized flat wire raw materials, effectively reduces friction and wear between the metal wire and the drawing die, improves the drawing quality, and ensures the dimensional accuracy and mechanical properties of the finished product. Automated operation reduces manual intervention, improves production efficiency and operational convenience, while saving costs and reducing environmental impact. In addition, the device also helps reduce energy consumption and makes the entire production process more efficient and environmentally friendly by simplifying maintenance and monitoring processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the lubrication component of the utility model;

[0016] Figure 3 For this utility model Figure 2 A schematic diagram of the structure at center A;

[0017] Figure 4 This is a side view of the lubrication component of the utility model.

[0018] In the figure: 1. Drawing machine body; 2. Lubrication assembly; 21. Bracket; 22. Support shaft; 23. Sealed bearing; 24. Oil-absorbing sponge; 25. Oil coating layer; 26. Oil delivery pipe; 27. Oil outlet. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example 1: Please refer to Figures 1 to 2In this embodiment, a fully automatic drawing device for galvanized flat wire includes a lubrication component 2 arranged inside a drawing machine body 1.

[0021] Example 2: Please refer to Figures 2 to 4 On the basis of embodiment 1, the lubrication assembly 2 in this embodiment includes two brackets 21 and two support shafts 22. The two brackets 21 are both arranged inside the drawing machine body 1 and are symmetrically distributed up and down. The two support shafts 22 are respectively connected to the inside of the two brackets 21. Two sealed bearings 23 are provided on the outside of the two support shafts 22, and the outer sides of the left and right sealed bearings 23 are provided with oil-absorbing sponges 24 for absorbing and storing lubricating oil. The outer sides of the two oil-absorbing sponges 24 are provided with oil coating layers 25 for cooperating with the oil-absorbing sponges 24 to lubricate the galvanized flat wire raw materials. The interior of the support shaft 22 is hollow for storing lubricating oil. The oil delivery pipe 26 is connected to the front end of the support shaft 22 for replenishing lubricating oil to the interior of the support shaft 22. A number of oil outlet holes 27 are provided on the outside of the support shaft 22. The lubricating oil flows out through these holes for lubrication. The oil-absorbing sponge 24 absorbs the lubricating oil flowing out of the oil outlet hole 27 and stores it.

[0022] The lubrication assembly 2 also includes an oil delivery pipe 27 respectively connected to the front end of the two support shafts 22 for replenishing lubricating oil to the oil-absorbing sponge 24. The galvanized flat wire raw material is fed into the drawing machine body 1 and is ready for drawing. The galvanized flat wire raw material passes through the oil-absorbing sponge 24 and the oil coating layer 25. The oil coating layer 25 cooperates with the oil-absorbing sponge 24 to evenly coat and lubricate the flat wire raw material.

[0023] In this embodiment, the support shaft 22 is a cylinder with closed ends and a hollow interior, which is used to store sufficient lubricating oil inside. Several oil outlet holes 26 are provided on the outside of the two support shafts 22 for the lubricating oil inside the support shaft 22 to flow out. The lubricated galvanized flat wire raw material is drawn inside the drawing machine body 1. Since the surface has been evenly coated with lubricating oil, the friction and wear during the drawing process are reduced, and the drawing efficiency and the quality of the finished product are improved. The length of the oil-absorbing sponge 24 is less than the length of the support shaft 22, and the length of the oil coating layer 25 is equal to the length of the oil-absorbing sponge 24. The oil coating layer 25 is a high-density polyester sponge layer for improving the uniformity of lubrication. During the drawing process, the oil-absorbing sponge 24 continuously absorbs and releases lubricating oil to ensure continuous lubrication throughout the drawing process, monitor the quality and quantity of the lubricating oil, and replenish the lubricating oil through the oil delivery pipe 26 when necessary to ensure the normal operation of the lubrication component 2.

[0024] The working principle of the above embodiment is:

[0025] The support shaft 22 is hollow inside and is used to store lubricating oil. The oil delivery pipe 26 is connected to the front end of the support shaft 22 and is used to add lubricating oil to the inside of the support shaft 22. The outside of the support shaft 22 is provided with a plurality of oil outlet holes 27, through which the lubricating oil flows out for lubrication. The oil-absorbing sponge 24 absorbs the lubricating oil flowing out of the oil outlet holes 27 and stores it. The galvanized flat wire raw material is fed into the drawing machine body 1 and is ready for drawing. The galvanized flat wire raw material passes through the oil-absorbing sponge 24 and the oil coating layer 25. The oil coating layer 25 and the The oil-absorbing sponge 24 cooperates to evenly coat and lubricate the flat wire raw material. The lubricated galvanized flat wire raw material is drawn inside the drawing machine body 1. Since the surface has been evenly coated with lubricating oil, the friction and wear during the drawing process are reduced, and the drawing efficiency and the quality of the finished product are improved. During the drawing process, the oil-absorbing sponge 24 continuously absorbs and releases lubricating oil to ensure continuous lubrication throughout the drawing process, monitors the quality and quantity of the lubricating oil, and replenishes the lubricating oil through the oil delivery pipe 26 when necessary to ensure the normal operation of the lubrication component 2.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0027] If this patent discloses or involves components or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), or as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except where it is obviously impossible to use an integrated molding process).

[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A fully automatic drawing device for galvanized flat wire, characterized by: It comprises a lubrication assembly (2) arranged inside a drawing machine body (1); The lubrication assembly (2) includes two brackets (21) and two support shafts (22), the two brackets (21) are both arranged inside the drawing machine body (1) and are symmetrically distributed up and down, the two support shafts (22) are respectively connected to the inside of the two brackets (21), the outer sides of the two support shafts (22) are provided with two sealed bearings (23), and the outer sides of the left and right sealed bearings (23) are provided with oil-absorbing sponges (24) for absorbing and storing lubricating oil, and the outer sides of the two oil-absorbing sponges (24) are both provided with oil coating layers (25) for cooperating with the oil-absorbing sponges (24) to coat and lubricate the galvanized flat wire raw material; The lubrication assembly (2) further comprises an oil delivery pipe (26) respectively connected to the front ends of the two support shafts (22) for replenishing lubricating oil to the oil-absorbing sponge (24).

2. The fully automatic drawing device for galvanized flat wire according to claim 1, characterized in that: The support shaft (22) is a cylinder with closed ends and a hollow interior, so as to store a sufficient amount of lubricating oil inside.

3. The fully automatic drawing device for galvanized flat wire according to claim 1, characterized in that: A plurality of oil outlet holes (27) are provided on the outer sides of the two support shafts (22) to allow lubricating oil inside the support shafts (22) to flow out.

4. The fully automatic drawing device for galvanized flat wire according to claim 1, characterized in that: The length of the oil-absorbing sponge (24) is shorter than the length of the support shaft (22), and the length of the oil-coating layer (25) is equal to the length of the oil-absorbing sponge (24).

5. The fully automatic drawing device for galvanized flat wire according to claim 1, characterized in that: The oil coating layer (25) is a high-density polyester sponge layer, which is used to improve the uniformity of lubrication.

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