Efficient steel wire online cleaning device

Abstract

The utility model relates to the technical field of wire cleaning devices, and discloses an efficient steel wire online cleaning device which comprises a blowing nozzle assembly (7). The device is characterized by further comprising a cylinder body welding assembly (4) and a steam return check ring (5), the number of the blowing nozzle assemblies (7) is three, two of the blowing nozzle assemblies (7) are installed in the stainless steel cylinder (42) of the cylinder welding assembly (4) through the blowing nozzle fixing pieces (6) respectively, and the other blowing nozzle assembly (7) is arranged at one end of the stainless steel cylinder (42). The number of the steam return check rings (5) is two, and the steam return check rings (5) are fixed in the stainless steel cylinder body (42); wherein the two blowing nozzle assemblies (7) and the two steam return check rings (5) are arranged in a staggered manner; a hoop bracket (11) is arranged on the outer ring of the stainless steel cylinder (42); and a stainless steel reducer union (41) is arranged at the other end of the stainless steel cylinder (42). The steel wire surface cleaning device is small in size, compact and reasonable in structure and good in steel wire surface cleaning effect.

Description

Technical Field

[0001] The utility model relates to the technical field of wire cleaning devices, in particular to a high-efficiency steel wire online cleaning device. Background Art

[0002] Limited by the straight-line wire drawing process of wire drawing powder on a straight-line wire drawing machine, a small amount of residual lubricant remains on the surface of the finished steel wire. During subsequent processing, the lubricant acts as an impurity and becomes a source of contamination, significantly affecting the quality of subsequent processing, resulting in a decrease in the pass rate and an increase in processing costs. Traditional steam cleaning devices are rectangular boxes 2.5 meters long and 1.2 meters high, located outside the wire drawing machine. They use steam spray cleaning, which has poor steam cleaning effect. Therefore, there is an urgent need for an online steel wire surface cleaning device to reduce or even eliminate lubricant residue on the steel wire surface.

[0003] Related reference CN218835638U discloses an online wire cleaning device, which includes a cleaning tank, multiple steam nozzle units and a high-pressure nozzle unit. Multiple steam nozzle units are arranged in the cleaning tank, and the high-pressure nozzle unit is arranged at the end of the cleaning tank. It cannot gather and collect the impurities blown down, and it is inconvenient to use and disassemble. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a high-efficiency steel wire online cleaning device with small mechanism volume, compact and reasonable structure and good steel wire surface cleaning effect.

[0005] In order to solve the above technical problems, the utility model provides a high-efficiency steel wire online cleaning device, including an air blowing nozzle assembly; also including a cylinder welding assembly and a steam return ring; there are three air blowing nozzle assemblies in total, two of which are installed in the stainless steel cylinder through air blowing nozzle fixing plates, and the other air blowing nozzle assembly is arranged at one end of the stainless steel cylinder; there are two steam return rings, and the steam return rings are fixed in the stainless steel cylinder; the two air blowing nozzle assemblies and the two steam return rings are staggered; a clamp bracket is provided on the outer ring of the stainless steel cylinder; and a stainless steel reducer is provided at the other end of the stainless steel cylinder.

[0006] By adopting the above technical solution, the mechanism is small in size, compact and rational in structure. Using a simple mechanical structure, it can clean the outer surface of the steel wire. The stainless steel cylinder is mounted on the machine panel via a clamp bracket, making it easy to use and disassemble. The steam return ring collects the purged steam and impurities swept off the steel wire surface, preventing the steam from being blown away.

[0007] Preferably, a positioning die sleeve is provided on the stainless steel reducer, and a positioning die is provided in the positioning die sleeve.

[0008] By adopting the above technical solution, a positioning mold is installed at the wire inlet for positioning restriction to prevent the wire from shaking and causing damage.

[0009] Preferably, the cylinder welding assembly is mainly composed of a stainless steel reducer, a stainless steel cylinder, an upper cover, an upper cover handle and a sewage pipe; the upper cover is connected to the stainless steel cylinder by a hinge.

[0010] By adopting the above technical solution, an upper cover is installed on the stainless steel cylinder, which facilitates the inspection and maintenance of the air blowing nozzle assembly.

[0011] Preferably, an upper cover handle is welded to the outer side of the middle portion of the upper cover.

[0012] By adopting the above technical solution, the presence of the upper cover handle allows the upper cover to be opened conveniently and allows staff to easily grasp and move the stainless steel cylinder.

[0013] Preferably, two large holes are opened at the bottom of the stainless steel cylinder, and sewage pipes are arranged on the large holes.

[0014] By adopting the above technical solution, a large hole is opened to install a sewage pipe, which makes it easy to collect and discharge the cleaned impurities.

[0015] Preferably, two small holes are opened on the rear side of the stainless steel cylinder, and steam inlet pipes are installed on the small holes.

[0016] By adopting the above technical solution, the steam inlet pipeline is connected to the pipe joint of the blowing nozzle assembly in the stainless steel cylinder through the small hole of the stainless steel cylinder, which facilitates the steam to enter the blowing nozzle assembly to blow the steel wire.

[0017] Preferably, the blowing nozzle assembly is mainly composed of a fastening large nut, a pipe joint and a blowing nozzle; there is a plane on the upper part of the blowing nozzle, a threaded hole is provided on the plane, and a pipe joint is provided on the threaded hole.

[0018] By adopting the above technical solution, the pipe joint is used to connect the steam inlet pipe or the compressed air inlet pipe, the blowing nozzle assembly inside the stainless steel cylinder is used for steam blowing, and the blowing nozzle assembly outside the stainless steel cylinder is used for residual moisture blowing to ensure that the steel wire is clean.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The utility model has a small size, compact and reasonable structure. It adopts a simple mechanical structure in which two blowing nozzle assemblies and two steam return rings are staggered and installed in a stainless steel cylinder. An air blowing nozzle assembly is installed at the tail of the stainless steel cylinder. The outer surface of the steel wire is clean with significant effect. The stainless steel cylinder is installed on the machine panel through a clamp bracket, which is easy to use and disassemble.

[0021] 2. The utility model gathers and collects the purged steam and impurities swept down from the surface of the steel wire through the steam return ring to prevent the steam from being blown away to other places.

[0022] 3. The utility model has an upper cover installed on the stainless steel cylinder to facilitate the inspection and maintenance of the blowing nozzle assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is a partial enlarged view of the utility model;

[0025] Figure 3 This is a schematic diagram of the installation of sewage pipes and steam inlet pipes for this utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the blowing nozzle assembly of the utility model.

[0027] Figure numbers: 1. Steel wire, 2. Positioning die, 3. Positioning die sleeve, 4. Cylinder welding assembly, 41. Stainless steel reducer, 42. Stainless steel cylinder, 43. Upper cover, 44. Upper cover handle, 45. Drain pipe, 46. Hinge, 5. Steam return ring, 6. Blowing nozzle fixing plate, 7. Blowing nozzle assembly, 71. Fastening large nut, 72. Pipe joint, 73. Blowing nozzle, 8. Compressed air inlet pipe, 9. Steam inlet pipe, 10. Machine panel, 11. Clamp bracket. DETAILED DESCRIPTION

[0028] like Figure 1 As shown, a high-efficiency online steel wire cleaning device includes a cylinder welding assembly 4, three air blowing nozzle assemblies 7, and two steam return rings 5. A clamp bracket 11 is provided on the outer ring of the stainless steel cylinder 42 of the cylinder welding assembly 4. The cylinder welding assembly 4 is primarily composed of a stainless steel reducer 41, a stainless steel cylinder 42, a top cover 43, a top cover handle 44, and a sewage pipe 45. The stainless steel reducer 41 is welded to one end of the stainless steel cylinder 42. Two steam return rings 5 ​​and two air blowing nozzle fixing plates 6 are welded to the interior of the stainless steel cylinder 42. The welding positions of the steam return rings 5 ​​and the air blowing nozzle fixing plates 6 are staggered.

[0029] The positioning die sleeve 3 is welded to the small end of the stainless steel reducer 41. The positioning die 2 is placed inside the positioning die sleeve 3 and secured with three screws to prevent damage to the wire from vibrating. The air nozzle assembly 7 is secured to the air nozzle fixing plate 6 with two large fastening nuts 71. Two air nozzle assemblies 7 are installed inside the cylinder welding assembly 4, and one air nozzle assembly 7 is installed at one end of the cylinder welding assembly 4.

[0030] like Figure 2As shown, the steam return ring 5 is provided with a wire hole for the passage of a steel wire. The upper cover 43 is connected to the stainless steel cylinder 42 via two hinges 46, facilitating maintenance of the blow nozzle assembly 7. A sealing strip is provided at the connection between the stainless steel cylinder 42 and the upper cover 43. A handle 44 is welded to the outer side of the middle portion of the upper cover 43. This handle 44 facilitates opening the upper cover 43 and allows personnel to easily grasp and move the stainless steel cylinder 42.

[0031] like Figure 3 As shown, the bottom of the stainless steel cylinder 42 has two large holes, to which a drain pipe 45 is welded. Two smaller holes are also provided on the side and rear of the stainless steel cylinder 42 for installing a steam inlet pipe 9. These pipes connect through the holes in the stainless steel cylinder 42 to a pipe joint 72 of the blow nozzle assembly 7 within the cylinder 42, allowing steam to flow through the blow nozzle assembly 7 for purging the steel wire.

[0032] like Figure 4 As shown, the air blowing nozzle assembly 7 is made of stainless steel, which has good heat resistance, long service life and low cost. The air blowing nozzle assembly 7 is mainly composed of two large fastening nuts 71, a pipe joint 72, and an air blowing nozzle 73. There is a flat surface on the upper part of the air blowing nozzle 73, and there is a threaded hole on the flat surface. The pipe joint 72 is fastened on it and is used to connect the steam inlet pipe 9 or the compressed air inlet pipe 8. The pipe joint 72 inside the stainless steel cylinder 42 is used to connect the steam inlet pipe 9, and the pipe joint 72 outside the stainless steel cylinder 42 is connected to the compressed air inlet pipe 8. The air blowing nozzle assembly 7 inside the stainless steel cylinder 42 is used for steam purging, and the air blowing nozzle assembly 7 outside the stainless steel cylinder 42 is used for residual moisture purging to ensure that the steel wire is clean.

[0033] The mechanism of the present application is small in size and compact in structure. It does not require the installation of a high-pressure nozzle unit to spray compressed air on the wire. Instead, a simple mechanical structure is adopted in which two blowing nozzle assemblies 7 and two steam return rings 5 ​​are installed in a staggered manner in a stainless steel cylinder 42, and a blowing nozzle assembly 7 is installed at the tail of the stainless steel cylinder 42. This can clean the outer surface of the steel wire with significant effect. The stainless steel cylinder 42 is installed on the machine panel 10 through the clamp bracket 11, which is easy to use and disassemble. The steam purged and the impurities blown off the surface of the steel wire are collected by the steam return ring 5 to prevent the steam from being blown away to other places.

[0034] The above-mentioned high-efficiency steel wire cleaning device is installed on the machine panel 10 in front of the steel wire outlet of the wire drawing machine through the clamp bracket 11. When in use, open the upper cover, and the steel wire enters from the positioning die end, passing through the positioning die 2, two steam return rings 5, and three blowing nozzle assemblies 7 respectively. Close the upper cover 43, open the steam pipeline valve, steam enters from the steam inlet pipeline 9, and heats and blows the surface of the steel wire through the two blowing nozzles 73 inside the stainless steel cylinder 42. The impurities cleaned from the surface of the steel wire mixed with the blown steam are collected through the steam return ring 5 and fall back into the sewage pipeline 45 for discharge. Open the compressed air pipeline valve, and a blowing nozzle 73 outside the stainless steel cylinder 42 is connected to compressed air to blow away the residual moisture on the surface of the steel wire after steam cleaning, so as to achieve the purpose of cleaning the residue on the surface of the steel wire.

[0035] Those skilled in the art will appreciate that the embodiments of the present invention described above and shown in the accompanying drawings are provided for illustrative purposes only and are not intended to limit the present invention. The objectives of the present invention have been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and illustrated in the embodiments. Any variations or modifications may be made to the embodiments of the present invention without departing from the principles described.

Claims

1. A high-efficiency steel wire online cleaning device, comprising an air blowing nozzle assembly (7); characterized in that: It also includes a cylinder welding assembly (4) and a steam return ring (5); there are three air blowing nozzle assemblies (7), two of which are respectively installed in the stainless steel cylinder (42) of the cylinder welding assembly (4) through the air blowing nozzle fixing plate (6), and the other air blowing nozzle assembly (7) is arranged at one end of the stainless steel cylinder (42); there are two steam return rings (5), and the steam return rings (5) are fixed in the stainless steel cylinder (42); the two air blowing nozzle assemblies (7) and the two steam return rings (5) are staggered; a hoop bracket (11) is provided on the outer ring of the stainless steel cylinder (42); and a stainless steel reducer (41) is provided at the other end of the stainless steel cylinder (42).

2. A high-efficiency online steel wire cleaning device according to claim 1, characterized in that: A positioning die sleeve (3) is provided on the stainless steel reducer (41), and a positioning die (2) is provided in the positioning die sleeve (3).

3. A high-efficiency online steel wire cleaning device according to claim 1, characterized in that: The cylinder welding assembly (4) mainly consists of a stainless steel reducer (41), a stainless steel cylinder (42), an upper cover (43), an upper cover handle (44) and a sewage pipe (45); the upper cover (43) is connected to the stainless steel cylinder (42) via a hinge (46).

4. A high-efficiency online steel wire cleaning device according to claim 3, characterized in that: An upper cover handle (44) is welded to the outer side of the middle portion of the upper cover (43).

5. A high-efficiency online steel wire cleaning device according to claim 3, characterized in that: The bottom of the stainless steel cylinder (42) is provided with two large holes, and sewage pipes (45) are provided on the large holes.

6. A high-efficiency online steel wire cleaning device according to claim 3, characterized in that: The stainless steel cylinder (42) has two small holes on the rear side, and steam inlet pipes (9) are installed on the small holes.

7. A high-efficiency online steel wire cleaning device according to claim 1, characterized in that: The blowing nozzle assembly (7) mainly consists of a fastening large nut (71), a pipe joint (72) and a blowing nozzle (73); the blowing nozzle (73) has a plane on its upper part, a threaded hole on the plane, and a pipe joint (72) is provided on the threaded hole.

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