Pneumatic auxiliary forming device for hanging teeth of seat cushion bottom plate of motorcycle or electric vehicle

Abstract

The utility model discloses a pneumatic auxiliary forming device for a hanging tooth of a seat cushion bottom plate of a motorcycle, which relates to the technical field of manufacturing of motorcycle parts and comprises a forming die, a first punching needle, a second punching needle, a second punching needle, a third punching needle and a fourth punching needle, and is characterized in that the forming die is used for mounting a motorcycle bottom plate main body; the pneumatic assembly drives the first punching needle and the second punching needle to punch the motorcycle bottom plate main body mounted on the forming die; the positioning assembly is used for fixing the position of the motorcycle bottom plate main body on the forming mold; according to the technical scheme provided by the utility model, the pneumatic assembly and the positioning assembly are adopted, so that automatic stamping of the motorcycle bottom plate main body is realized, and forming of a plurality of hanging teeth is completed at one time. And the working efficiency is improved, and the manufacturing time required by a single product is shortened. The consistency and precision of each time of punching are ensured in the automatic process, the problem of product deformation or inaccurate tooth hanging position caused by inconsistent gestures of workers is avoided, and therefore the consistency of product quality and appearance is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of motorcycle parts manufacturing, in particular to a pneumatic auxiliary forming device for hanging teeth on a seat bottom plate of a motorcycle or electric vehicle. Background Art

[0002] Hanging teeth are some tooth-like structures in the bottom plate of a motorcycle seat cushion. When installing the seat cushion leather, the toothed structure needs to be used to fix the leather. In the existing technology, when forming the hanging teeth, the bent seat cushion bottom plate needs to be manually arranged and supplemented with hanging teeth. Usually, a seat cushion bottom plate has 30-40 hanging teeth. When manually hanging teeth, 1-3 hanging teeth are formed at a time, which has the problem of low work efficiency. At the same time, since this process involves manual arrangement of hanging teeth, the bottom plate is often deformed and the hanging tooth position is inconsistent due to inconsistent workers' gestures, which affects the overall appearance of the product and affects the subsequent product production. Utility Model Content

[0003] The technical problem to be solved by the present invention is to overcome the shortcomings of the existing technology and provide a pneumatic assisted forming device for the bottom plate hanging teeth of the motorcycle and electric vehicle seat cushion, so as to solve the problems in the existing technology that the bottom plate is often deformed and the hanging teeth are inconsistent due to inconsistent gestures of workers, which affects the overall appearance of the product and affects the subsequent product production.

[0004] In view of this, the utility model provides a pneumatically assisted forming device for the bottom plate hanging teeth of a motorcycle or electric vehicle seat cushion, comprising:

[0005] A forming die is used to install the motorcycle bottom plate body, and the forming die is provided with a first punching needle punching groove;

[0006] The pneumatic assembly drives the first punch and the second punch to punch the motorcycle bottom plate body mounted on the forming die to form the hanging teeth;

[0007] The positioning component is used to fix the position of the motorcycle bottom plate body on the forming mold.

[0008] Preferably, the forming mold is fixedly mounted on the device frame, and the forming mold is located directly below the positioning assembly.

[0009] Preferably: the pneumatic assembly includes a first cylinder and a second cylinder, the first cylinder is fixedly mounted on both sides of the top of the device frame, and the output ends of the first cylinder are fixedly mounted with a punch plate, and the first punch is fixedly mounted on the bottom of the punch plate.

[0010] Preferably, the second cylinder is fixedly mounted on both sides of the device frame, the output ends of the second cylinder are fixedly mounted with side punching needle plates, and the second punching needles are fixedly mounted on one end surface of the side punching needle plate close to the forming mold.

[0011] Preferably, the positioning assembly includes a positioning cylinder, the positioning cylinder is fixedly mounted on the top of the device frame, and the output end of the positioning cylinder is fixedly connected to a positioning head.

[0012] Preferably, the hanging teeth are in an A shape.

[0013] It can be seen from the above technical solutions that the embodiments of the present invention have the following advantages:

[0014] 1. This utility model's pneumatically assisted forming device for motorcycle and electric vehicle seat bottom plate teeth utilizes pneumatic and positioning components to automatically stamp the motorcycle bottom plate body. Compared to traditional manual tooth placement and patching methods, this device can complete the molding of multiple teeth in a single process, improving work efficiency and reducing the manufacturing time required for a single product. The automated process ensures consistency and precision in each stamping, avoiding product deformation or inaccurate tooth positioning caused by inconsistent worker gestures, thereby improving product quality and appearance consistency.

[0015] 2. The pneumatic assisted forming device for the bottom plate of the motorcycle and electric vehicle seat cushion of the utility model reduces the dependence on manual operation, reduces the manpower demand, and thus reduces the labor cost, and also reduces the error cost caused by manual operation. At the same time, it reduces the opportunity for workers to directly participate in high-risk operations, such as high-speed stamping processes, and effectively reduces the risk of industrial accidents.

[0016] These features and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of processing the motorcycle bottom plate body according to the utility model;

[0019] Figure 2 This is a bottom view schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the utility model;

[0021] Figure 4 It is a cross-sectional schematic diagram of the present utility model.

[0022] Explanation of the accompanying reference numerals: 1. Device frame; 2. Forming mold; 21. Air avoidance groove; 3. First cylinder; 4. Top punch plate; 5. First punch; 6. Positioning cylinder; 7. Positioning head; 8. Second cylinder; 9. Side punch plate; 10. Second punch; 11. Motorcycle bottom plate body; 101. Hanging tooth. DETAILED DESCRIPTION

[0023] The following is an explanation and description of the technical solutions of the embodiments of the present invention in conjunction with the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0024] The following describes in detail the pneumatic assisted forming device for the bottom plate hanging teeth of the motorcycle and electric vehicle seat cushion according to the embodiment of the present invention with reference to the accompanying drawings. Example 1

[0025] For easier understanding, see Figures 1 to 4 The utility model provides an embodiment of a pneumatic assisted forming device for a motorcycle and electric vehicle seat bottom plate hanging tooth, comprising:

[0026] The forming die 2 is used to install the motorcycle bottom plate body 11, and the forming die 2 is provided with a clearance groove 21 punched by the first punching needle 5;

[0027] The pneumatic assembly drives the first punching needle 5 and the second punching needle 10 to punch the motorcycle bottom plate body 11 mounted on the forming die 2 to form the hanging teeth 101;

[0028] The positioning assembly is used to fix the position of the motorcycle floor main body 11 on the forming mold 2.

[0029] It should be noted that the forming die 2 is provided with an air-avoidance groove 21 required for the punching of the first punch 5 to ensure that the die itself will not be damaged during the punching process. The positioning component will ensure that the motorcycle floor body 11 is firmly fixed in the correct position before punching. The pneumatic component can drive the first punch 5 and the second punch 10 to punch the motorcycle floor body 11, thereby forming the hanging teeth 101 on the motorcycle floor body 11. It achieves many advantages such as saving labor costs, improving production efficiency, improving product quality and ensuring product consistency, while reducing labor risks and bringing significant benefits to the manufacturing industry.

[0030] In an optional embodiment, the forming mold 2 is fixedly mounted on the device frame 1 , and the forming mold 2 is located directly below the positioning assembly.

[0031] It should be noted that the positioning assembly is used to position the motorcycle floor main body 11 on the forming die 2 to facilitate the subsequent stamping process.

[0032] In an optional embodiment, the pneumatic assembly includes a first cylinder 3 and a second cylinder 8. The first cylinder 3 is fixedly mounted on both sides of the top of the device frame 1, and the output ends of the first cylinder 3 are fixedly mounted with a top punch plate 4, and the first punch 5 is fixedly mounted on the bottom of the top punch plate 4. The second cylinder 8 is fixedly mounted on both sides of the device frame 1, and the output ends of the second cylinder 8 are fixedly mounted with a side punch plate 9, and the second punch 10 is fixedly mounted on one end surface of the side punch plate 9 close to the forming mold 2.

[0033] It should be noted that first cylinders 3 are fixedly mounted on both sides of the top of the device frame 1, with their output ends connected to the top punch plate 4, and first punch pins 5 are fixedly mounted on the bottom of the top punch plate 4. In addition, second cylinders 8 are mounted on both sides of the device frame 1, with their output ends connected to the side punch plate 9, and second punch pins 10 are fixed to one end surface of the side punch plate 9 close to the forming die 2. The first cylinder 3 and the second cylinder 8 are responsible for driving the first punch pins 5 and the second punch pins 10 to perform the punching operation on the motorcycle bottom plate body 11.

[0034] In an optional embodiment, the positioning assembly includes a positioning cylinder 6 , which is fixedly mounted on the top of the device frame 1 , and a positioning head 7 is fixedly connected to the output end of the positioning cylinder 6 .

[0035] It should be noted that in order to ensure the precise position of the motorcycle floor panel body 11 on the forming die, a positioning cylinder 6 is installed on the top of the device frame 1, and its output end is connected to the positioning head 7. This positioning cylinder 6 can drive the positioning head 7 to position the motorcycle floor panel body 11, facilitating the subsequent stamping process.

[0036] In an optional embodiment, the hanging tooth 101 is in an A shape. Example 2

[0037] In an optional embodiment, the first cylinder 3 and the second cylinder 8 used in the present application can be replaced by an oil-hydraulic machine structure, such as a hydraulic cylinder.

[0038] Furthermore, the present application can adopt electric switch induction to realize automated production.

[0039] Working principle: When starting the equipment, the positioning cylinder 6 is used to make the positioning head 7 press against the center position of the motorcycle bottom plate body 11 to ensure that the motorcycle bottom plate body 11 is accurately in place. Activate the first cylinder 3 on the left and right sides of the top to move the top punch plate 4 and the first punch 5 thereon downward to complete the stamping of the teeth at both ends of the product. Subsequently, activate the second cylinder 8 on the bottom side to move the side punch plate 9 and the second punch 10 thereon inward to complete the stamping of the teeth 101 on both sides of the product. All the teeth 101 are designed in an A-shape, and all the teeth 101 are formed at one time. After the stamping is completed, each cylinder drives the corresponding punch back to the initial position. Finally, the product positioning mechanism is returned to its position so that the formed product can be safely removed.

[0040] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. Pneumatic assisted forming device for the bottom plate of motorcycle and electric vehicle seat cushion, characterized in that: include: A forming die (2) is used for mounting a motorcycle bottom plate body (11), and the forming die (2) is provided with a clearance groove (21) for punching by a first punching needle (5); A pneumatic assembly drives a first punching needle (5) and a second punching needle (10) to punch a motorcycle bottom plate body (11) mounted on a forming die (2) to form a hanging tooth (101); A positioning assembly is used to fix the position of the motorcycle bottom plate body (11) on the forming mold (2).

2. The pneumatically assisted forming device for the bottom plate of a motorcycle or electric vehicle seat cushion according to claim 1 is characterized in that: The forming mold (2) is fixedly mounted on the device frame (1), and the forming mold (2) is located directly below the positioning component.

3. The pneumatically assisted forming device for the bottom plate of a motorcycle or electric vehicle seat cushion according to claim 1 is characterized in that: The pneumatic assembly comprises a first cylinder (3) and a second cylinder (8), wherein the first cylinder (3) is fixedly mounted on both sides of the top of the device frame (1), and a punch plate (4) is fixedly mounted on the output end of the first cylinder (3), and the first punch (5) is fixedly mounted on the bottom of the punch plate (4).

4. The pneumatically assisted forming device for the bottom plate of a motorcycle or electric vehicle seat cushion according to claim 3 is characterized in that: The second cylinder (8) is fixedly mounted on both sides of the device frame (1), and a side punch plate (9) is fixedly mounted on the output end of the second cylinder (8), and the second punch (10) is fixedly mounted on an end surface of the side punch plate (9) close to the forming mold (2).

5. The pneumatically assisted forming device for the bottom plate of a motorcycle or electric vehicle seat cushion according to claim 1 is characterized in that: The positioning assembly comprises a positioning cylinder (6), the positioning cylinder (6) is fixedly mounted on the top of the device frame (1), and the output end of the positioning cylinder (6) is fixedly connected to a positioning head (7).

6. The pneumatically assisted forming device for the bottom plate of a motorcycle or electric vehicle seat cushion according to claim 1 is characterized in that: The hanging tooth (101) is in an A shape.

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