Rectangular metal air duct closed seam interlayer compaction equipment

By designing compaction equipment between closed seams of rectangular metal ducts and using automatic compaction and fixing devices, the problems of manual knocking and seam edge movement were solved, achieving an efficient and stable seam edge compaction effect.

CN223405832UActive Publication Date: 2025-10-03JIANGSU LAIXUN ENVIRONMENTAL SYST TECH CO LTD
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Patent Information

Application Number
CN202421923020.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-10-03
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing rectangular metal air ducts need to be manually hammered when compacting the seams, which is labor-intensive. In addition, the lack of a fixing device causes the seams to move easily, affecting the compaction effect.

Method used

A device for compacting the closed seams of rectangular metal ducts was designed. It included a compacting device and a fixing device. Components such as a rodless cylinder and an electromagnet were used to automatically compact the seam edges and fix the ducts, reducing manual labor and seam edge movement.

Benefits of technology

It reduces the labor intensity of workers, improves work efficiency, ensures the quality and compaction effect of the seam edges, and avoids the seam edges from being offset during pressing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses rectangular metal air duct closed seam interlayer compaction equipment, which relates to the technical field of metal air ducts and comprises a mounting plate. The bottom of the supporting seat is fixedly connected with the top of the mounting plate; the bottom of the compacting device is fixedly connected with the edge of the top of the mounting plate, and the compacting device is used for compacting the rectangular metal air duct closed seam; the bottom of the fixing device is fixedly connected with the top of the supporting seat, and the fixing device is used for fixing the rectangular metal air pipe; and the bottom of the protective fence is fixedly connected with the side, away from the compaction device, of the mounting plate. According to the device, the compacting device is arranged, hems are pressed and formed, the workload of workers is reduced, the labor intensity of the workers is relieved, the working efficiency is improved, the fixing device is arranged, an air pipe is fixed, and the situation that when the hems are pressed, the air pipe is stressed and deviates, and the hemming working quality is affected is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal air ducts, in particular to a device for compacting closed seams between layers of rectangular metal air ducts. Background Art

[0002] Air ducts are piping systems used for air transportation and distribution. There are two types: composite ducts and inorganic ducts. According to the cross-sectional shape, air ducts can be divided into circular ducts, rectangular ducts, oblate ducts, etc. Among them, circular ducts have the smallest resistance but the largest height and are complex to make, so rectangular ducts are mainly used. According to the material, air ducts can be divided into metal ducts, composite ducts, and polymer ducts.

[0003] However, in the existing technology, when compacting the seam edges of rectangular metal air ducts, it is necessary to manually knock the closed seam of the air duct repeatedly to shape the seam edges, which is labor-intensive and has low work efficiency. In addition, the air duct lacks a fixing device and is easy to move when the air duct is subjected to force, affecting the compaction effect of the closed seam. In order to solve the above problems, we propose a closed seam interlayer compaction device for rectangular metal air ducts. Utility Model Content

[0004] The support frame is fixedly connected to the top of the mounting plate, and the support frame is used to support the rectangular metal air duct; a compacting device, the bottom of the compacting device is fixedly connected to the edge of the top of the mounting plate, and the compacting device is used to compact the closed seam of the rectangular metal air duct; a fixing device, the bottom of the fixing device is fixedly connected to the top of the support frame, and the fixing device is used to fix the rectangular metal air duct; a guardrail, the bottom of the guardrail is fixedly connected to the side of the mounting plate away from the compacting device. When in use, the compacting device is provided to press the seam edge into shape, and the seam edge is no longer manually knocked, which reduces the workload of workers, alleviates labor intensity, and increases work efficiency. The air duct is fixed by providing a fixing device to avoid force deviation of the air duct when the seam edge is pressed, which affects the work quality of the seam edge and ensures the quality and efficiency of the seam.

[0005] Preferably, the compacting device includes a rodless cylinder, the bottom of the rodless cylinder is fixedly connected to the edge of the top of the mounting plate, the outer side of the rodless cylinder is fixedly connected to a connecting plate, and the top of the connecting plate is fixedly connected to a compacting assembly. By setting up the compacting device, the seam edges are pressed into shape, which reduces the labor intensity of the workers and increases work efficiency.

[0006] Preferably, the compacting assembly includes a connecting block, the bottom of the connecting block is fixedly connected to the top of the connecting plate, a first pressing roller is rotatably connected to the edge of the outer side of the connecting block, a second pressing roller is rotatably connected to the center of the outer side of the connecting block, and a third pressing roller is rotatably connected to the edge of the outer side of the connecting block away from the first pressing roller. By setting up the compacting assembly, the seam edge is pressed into shape, and the seam edge is compacted by multiple pressing rollers to improve the pressing effect and increase work efficiency.

[0007] Preferably, the fixing device includes a fixing block, the bottom of the fixing block is fixedly connected to the top of the support seat, the outer side of the fixing block is fixedly connected to a fixing frame, and the inner side of the fixing frame is fixedly installed with a fixing component. By setting the fixing device, the air duct is fixed from the inside to prevent the air duct from moving under force, affecting the work quality of the seam, and ensuring the quality and efficiency of the seam.

[0008] Preferably, the fixing assembly includes an electromagnet and a magnet, the top of the electromagnet is fixedly connected to the top of the inner cavity of the fixed frame, the outer side of the magnet is slidably connected to the inner side of the fixed frame, the bottom of the magnet is fixedly connected to a sliding rod, the bottom end of the sliding rod passes through the fixed frame and is fixedly connected to a clamping assembly, and the two sides of the bottom of the magnet are fixedly connected to a rebound spring, and the bottom end of the rebound spring is fixedly connected to the bottom of the inner cavity of the fixed frame. By setting up the fixing assembly, when the seam edge is compacted, the air duct is fixed from the inside, and after the seam edge is compacted and formed, the air duct is loosened to prevent the air duct from being moved by force during compression, thereby ensuring the quality of the seam.

[0009] Preferably, the clamping assembly includes a movable plate, the top of the movable plate is fixedly connected to the bottom end of the sliding rod, the bottom of the movable plate is fixedly connected to a buffer spring, the bottom end of the buffer spring is fixedly connected to the sliding plate, the inner side of the sliding plate is slidably connected to the outer side of the movable plate, and the interior of the air duct is fixed by setting the clamping assembly. At the same time, the clamping assembly provides a buffer force to prevent the clamping assembly from generating a large impact force on the inner wall of the air duct, thereby protecting the air duct.

[0010] The beneficial effects of the utility model are as follows:

[0011] 1. The utility model provides a compacting device to press the seam edge into shape, eliminating the need for manual hammering of the seam edge, thereby reducing the workload of workers, alleviating labor intensity, and increasing work efficiency.

[0012] 2. The utility model fixes the air duct by arranging a fixing device, thereby preventing the air duct from being offset when the seam edge is pressed together, thereby affecting the work quality of the seam edge and ensuring the quality and efficiency of the seam. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is the main view of the utility model;

[0014] Figure 2 It is a cross-sectional view of the utility model;

[0015] Figure 3 It is a structural diagram of the compacting assembly of the utility model;

[0016] Figure 4 It is a structural diagram of the fixing device of the utility model;

[0017] Figure 5 It is a structural cross-sectional view of the fixing assembly of the utility model;

[0018] Figure 6 It is a structural sectional view of the clamping assembly of the utility model.

[0019] In the figure: 1. Mounting plate; 2. Support seat; 3. Compacting device; 31. Rodless cylinder; 32. Connecting plate; 33. Compacting assembly; 331. First pressing roller; 332. Second pressing roller; 333. Third pressing roller; 334. Connecting block; 4. Fixing device; 41. Fixing block; 42. Fixing frame; 43. Fixing assembly; 431. Electromagnet; 432. Magnet; 433. Rebound spring; 434. Sliding rod; 435. Clamping assembly; 4351. Movable plate; 4352. Buffer spring; 4353. Sliding plate; 5. Guardrail. DETAILED DESCRIPTION

[0020] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications. Example

[0021] See also Figures 1-6The utility model provides a technical solution: a rectangular metal air duct closed seam interlayer compaction device, comprising a mounting plate 1; a support base 2, the bottom of the support base 2 is fixedly connected to the top of the mounting plate 1, and the support base 2 is used to support the rectangular metal air duct; a compaction device 3, the bottom of the compaction device 3 is fixedly connected to the edge of the top of the mounting plate 1, and the compaction device 3 is used to compact the closed seam of the rectangular metal air duct; a fixing device 4, the bottom of the fixing device 4 is fixedly connected to the top of the support base 2, and the fixing device 4 is used to fix the rectangular metal air duct; a guardrail 5, the bottom of the guardrail 5 is fixedly connected to the side of the mounting plate 1 away from the compaction device 3. When in use, the rectangular metal air duct is placed on the support base. On the seat 2, the side of the rectangular metal air duct contacts the support seat 2, and the fixing device 4 supports the column air duct from the inside to fix the air duct to prevent the air duct from moving. The compacting device 3 compacts the closed seam of the air duct, and the guardrail 5 fixed on the mounting plate 1 can prevent other people from touching the air duct when the device is working, reducing safety hazards. When in use, the seam edge is pressed into shape by setting the compacting device 3, and the seam edge is no longer manually knocked, reducing the workload of workers, alleviating labor intensity, and increasing work efficiency. The air duct is fixed by setting the fixing device 4 to avoid the air duct from being offset by force when the seam edge is pressed, affecting the work quality of the seam edge, and ensuring the quality and efficiency of the seam.

[0022] The compacting device 3 includes a rodless cylinder 31, the bottom of the rodless cylinder 31 is fixedly connected to the edge of the top of the mounting plate 1, the outer side of the rodless cylinder 31 is fixedly connected to a connecting plate 32, and the top of the connecting plate 32 is fixedly connected to a compacting assembly 33. When in use, the rodless cylinder 31 in the compacting device 3 is started, the rodless cylinder 31 drives the connecting plate 32 to move, and the connecting plate 32 drives the compacting assembly 33 to move, and the compacting assembly 33 compacts the seam edge into shape. By setting the compacting device 3, the seam edge is compacted into shape, which reduces the labor intensity of the workers and increases work efficiency.

[0023] The compacting assembly 33 includes a connecting block 334, the bottom of which is fixedly connected to the top of the connecting plate 32, a first pressing roller 331 is rotatably connected to the edge of the outer side of the connecting block 334, a second pressing roller 332 is rotatably connected to the center of the outer side of the connecting block 334, and a third pressing roller 333 is rotatably connected to the edge of the outer side of the connecting block 334 away from the first pressing roller 331. When in use, the connecting plate 32 drives the connecting block 334 to move, and the connecting block 334 drives the compacting assembly 33 The multiple pressing rollers move, and the first pressing roller 331, the second pressing roller 332 and the third pressing roller 333 contact the seam edge in turn to press the seam edge. As the inclination angles of the first pressing roller 331, the second pressing roller 332 and the third pressing roller 333 gradually increase, during the contact process, the multiple pressing rollers gradually press the seam edge into shape. By setting a compaction component 33, the seam edge is pressed into shape, and the seam edge is compacted by multiple pressing rollers to improve the pressing effect and increase work efficiency.

[0024] The fixing device 4 includes a fixing block 41, the bottom of the fixing block 41 is fixedly connected to the top of the support seat 2, the outer side of the fixing block 41 is fixedly connected to a fixing frame 42, and the inner side of the fixing frame 42 is fixedly installed with a fixing component 43. When in use, the air duct is fixed by the fixing device 4, and the rectangular metal air duct is placed on the support seat 2. The side of the rectangular metal air duct is in contact with the support seat 2, so that the fixing frame 42 installed on the fixing block 41 is located inside the air duct, and the fixing component 43 in the fixing device 4 fixes the air duct. By setting the fixing device 4, the air duct is fixed from the inside to prevent the air duct from moving under force, affecting the work quality of the seam edge, and ensuring the quality and efficiency of the seam.

[0025] The fixing assembly 43 includes an electromagnet 431 and a magnet 432. The top of the electromagnet 431 is fixedly connected to the top of the inner cavity of the fixing frame 42. The outer side of the magnet 432 is slidably connected to the inner side of the fixing frame 42. The bottom of the magnet 432 is fixedly connected to a sliding rod 434. The bottom end of the sliding rod 434 passes through the fixing frame 42 and is fixedly connected to a clamping assembly 435. The two sides of the bottom of the magnet 432 are fixedly connected to a rebound spring 433. The bottom end of the rebound spring 433 is fixedly connected to the bottom of the inner cavity of the fixing frame 42. There are two fixing assemblies 43, which are respectively arranged at the bottom and right side of the fixing frame 42. When in use, the electromagnet 431 of the fixing assembly 43 is charged, and the electromagnet 431 generates a repulsive force on the magnet 432. The magnet 432 moves downward along the fixing frame 42. The magnet 43 2 drives the rebound spring 433 to compress and deform. At the same time, the magnet 432 drives the sliding rod 434 to move downward, and the sliding rod 434 drives the clamping assembly 435 to move downward. The clamping assembly 435 contacts the inside of the air duct to fix the air duct. After the seam edge is compacted and formed, the electromagnet 431 is powered off. Under the influence of the elastic force of the rebound spring 433 itself, the rebound spring 433 drives the magnet 432 to move upward, and the magnet 432 drives the sliding rod 434 to move upward. The sliding rod 434 drives the clamping assembly 435 to move upward, and the clamping assembly 435 releases the air duct. At this time, the air duct is taken out. By setting the fixing assembly 43, the air duct is fixed from the inside when the seam edge is compacted. After the seam edge is compacted and formed, the air duct is loosened to prevent the air duct from being moved by force during compression, thereby ensuring the quality of the seam.

[0026] The clamping assembly 435 includes a movable plate 4351, the top of the movable plate 4351 is fixedly connected to the bottom end of the sliding rod 434, the bottom of the movable plate 4351 is fixedly connected to a buffer spring 4352, the bottom end of the buffer spring 4352 is fixedly connected to a sliding plate 4353, the inner side of the sliding plate 4353 is slidably connected to the outer side of the movable plate 4351, when in use, the sliding rod 434 drives the movable plate 4351 to move downward, the movable plate 4351 drives the buffer spring 4352 and the sliding plate 4353 to move downward, and the bottom of the sliding plate 4353 is connected to the movable plate 4351. It touches the inner wall of the air duct, applies pressure to the inner wall of the air duct, and fixes the air duct. At the same time, the reaction force of the air duct applies pressure to the sliding plate 4353. The sliding plate 4353 and the movable plate 4351 apply pressure to the buffer spring 4352 from both ends, driving the buffer spring 4352 to compress. The buffer spring 4352 provides a buffer force. By setting the clamping component 435, the inside of the air duct is fixed. At the same time, the clamping component 435 provides a buffer force to prevent the clamping component 435 from generating a large impact force on the inner wall of the air duct, thereby protecting the air duct.

[0027] Working principle:

[0028] When in use, the air duct is fixed by the fixing device 4, and the rectangular metal air duct is placed on the support base 2. The side of the rectangular metal air duct contacts the support base 2, and the fixing frame 42 installed on the fixing block 41 is located inside the air duct. At this time, the fixing component 43 in the fixing device 4 can fix the air duct. The guardrail 5 fixed on the mounting plate 1 can prevent other people from touching the air duct when the device is working, reducing safety hazards.

[0029] The electromagnet 431 of the fixing assembly 43 is charged, and the electromagnet 431 generates a repulsive force on the magnet 432, so that the magnet 432 moves downward along the fixing frame 42, and the magnet 432 drives the rebound spring 433 to be compressed and deformed. At the same time, the magnet 432 drives the sliding rod 434 to move downward, and the sliding rod 434 drives the movable plate 4351 to move downward, and the movable plate 4351 drives the buffer spring 4352 and the sliding plate 4353 to move downward, and the bottom of the sliding plate 4353 contacts the inner wall of the air duct, exerting pressure on the inner wall of the air duct to fix the air duct. At the same time, the reaction force of the air duct exerts pressure on the sliding plate 4353, and the sliding plate 4353 and the movable plate 4351 exert pressure on the buffer spring 4352 from both ends, driving the buffer spring 4352 to be compressed, and the buffer spring 4352 provides a buffer force;

[0030] After the fixation is completed, the rodless cylinder 31 in the compacting device 3 is started, the rodless cylinder 31 drives the connecting plate 32 to move, the connecting plate 32 drives the connecting block 334 to move, the connecting block 334 drives the multiple pressing rollers in the compacting assembly 33 to move, the first pressing roller 331, the second pressing roller 332 and the third pressing roller 333 sequentially contact the seam edge and press the seam edge, as the inclination angles of the first pressing roller 331, the second pressing roller 332 and the third pressing roller 333 gradually increase, during the contact process, the multiple pressing rollers gradually press the seam edge into shape;

[0031] After the seam edge is compacted and formed, the electromagnet 431 is powered off. Under the influence of the elastic force of the rebound spring 433 itself, the rebound spring 433 drives the magnet 432 to move upward, the magnet 432 drives the sliding rod 434 to move upward, the sliding rod 434 drives the clamping assembly 435 to move upward, and the clamping assembly 435 releases the air duct. At this time, the air duct can be taken out.

[0032] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making any creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in this utility model shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.

Claims

1. A device for compacting the closed seams of rectangular metal ducts, characterized in that: include: Mounting plate (1); A support base (2), the bottom of the support base (2) being fixedly connected to the top of the mounting plate (1), and the support base (2) being used to support a rectangular metal air duct; A compacting device (3), the bottom of the compacting device (3) is fixedly connected to the edge of the top of the mounting plate (1), and the compacting device (3) is used to compact the closed seam of the rectangular metal air duct; A fixing device (4), the bottom of the fixing device (4) is fixedly connected to the top of the support seat (2), and the fixing device (4) is used to fix the rectangular metal air duct; A guardrail (5), wherein the bottom of the guardrail (5) is fixedly connected to a side of the mounting plate (1) away from the compacting device (3).

2. The device for compacting closed seams between layers of rectangular metal air ducts according to claim 1, characterized in that: The compacting device (3) comprises a rodless cylinder (31), the bottom of the rodless cylinder (31) is fixedly connected to the edge of the top of the mounting plate (1), the outer side of the rodless cylinder (31) is fixedly connected to a connecting plate (32), and the top of the connecting plate (32) is fixedly connected to a compacting assembly (33).

3. The device for compacting closed seams between layers of rectangular metal air ducts according to claim 2, characterized in that: The compacting assembly (33) comprises a connecting block (334), the bottom of the connecting block (334) is fixedly connected to the top of the connecting plate (32), a first pressing roller (331) is rotatably connected to the outer edge of the connecting block (334), a second pressing roller (332) is rotatably connected to the center of the outer side of the connecting block (334), and a third pressing roller (333) is rotatably connected to the outer edge of the connecting block (334) away from the first pressing roller (331).

4. The device for compacting closed seams between layers of rectangular metal air ducts according to claim 1, characterized in that: The fixing device (4) comprises a fixing block (41), the bottom of the fixing block (41) is fixedly connected to the top of the support seat (2), the outer side of the fixing block (41) is fixedly connected to a fixing frame (42), and the inner side of the fixing frame (42) is fixedly installed with a fixing component (43).

5. The device for compacting closed seams between layers of rectangular metal air ducts according to claim 4, characterized in that: The fixing assembly (43) includes an electromagnet (431) and a magnet (432), the top of the electromagnet (431) is fixedly connected to the top of the inner cavity of the fixing frame (42), the outer side of the magnet (432) is slidably connected to the inner side of the fixing frame (42), the bottom of the magnet (432) is fixedly connected to a sliding rod (434), the bottom end of the sliding rod (434) passes through the fixing frame (42) and is fixedly connected to a clamping assembly (435), and both sides of the bottom of the magnet (432) are fixedly connected to a rebound spring (433), and the bottom end of the rebound spring (433) is fixedly connected to the bottom of the inner cavity of the fixing frame (42).

6. The device for compacting closed seams between layers of rectangular metal air ducts according to claim 5, characterized in that: The clamping assembly (435) includes a movable plate (4351), the top of the movable plate (4351) is fixedly connected to the bottom end of the sliding rod (434), the bottom of the movable plate (4351) is fixedly connected to a buffer spring (4352), the bottom end of the buffer spring (4352) is fixedly connected to a sliding plate (4353), and the inner side of the sliding plate (4353) is slidably connected to the outer side of the movable plate (4351).