Spring prestressing device

By designing automated spring pressing equipment, the problems of manual loading and long-term manual maintenance are solved, and automated loading and multiple pressing are realized, thereby improving production efficiency and safety.

CN223405884UActive Publication Date: 2025-10-03FOSHAN SENHUALONG SPRING TECH CO LTD
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Patent Information

Application Number
CN202422002607.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-10-03
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

Existing spring pressing equipment requires manual loading, which is inefficient and poses safety hazards. In addition, the pressing process needs to be maintained manually for a long time, which is inefficient.

Method used

A spring pressing device is designed, which includes a workbench, a positioning unit, a loading unit and a pressing unit. Automatic loading and automated operation of multiple detachable pressing heads are realized, and automatic positioning and pressing of the spring are achieved through the drive of a motor and a hydraulic rod.

Benefits of technology

It realizes automatic loading, reduces labor costs, eliminates safety accidents, improves work efficiency, meets continuous high pressure requirements, and improves overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spring strong pressure equipment, including work table, positioning unit, loading unit and strong pressure unit, the positioning unit is in the work table, the loading unit and strong pressure unit are located above the positioning unit, the positioning unit includes turntable and positioning subassembly, the positioning subassembly is provided at the top of turntable, the turntable is located above the loading unit, and the loading unit is located above the strong pressure unit. A positioning hole and a threaded hole are formed in the positioning assembly, the strong pressing unit comprises a strong pressing head, the strong pressing head is provided with a strong pressing screw rod and a strong pressing block, the strong pressing screw rod corresponds to the threaded hole in position, and the strong pressing block corresponds to the positioning hole in position. The automatic feeding device has the advantages that the automatic feeding device is provided with the feeding unit, the automatic feeding effect can be achieved, continuous feeding can be achieved, working efficiency is improved, labor cost is reduced, and safety accidents caused by manual feeding are completely eradicated; the device is provided with a plurality of separable strong pressure heads.
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Description

Technical Field

[0001] The utility model relates to a strong pressure device, in particular to a spring strong pressure device, belonging to the technical field of spring strong pressure. Background Art

[0002] Currently, coiling and cold working during the spring manufacturing process can cause residual stress. When the residual stress in a spring is in the opposite direction of the working stress, it can increase the spring's load-bearing capacity; when the residual stress is in the same direction as the working stress, it can reduce the spring's load-bearing capacity. High-pressure (high-tension, high-torsion) treatment compresses the spring until the stress in the material layer exceeds the yield point, resulting in negative residual stress on the surface and positive residual stress in the core.

[0003] In actual use, there is a spring pressing device, which requires the staff to manually place the spring on the workbench, and then the cylinder pushes the punch down to press the spring to achieve the spring pressing treatment. The pressing process needs to last for a certain period of time, and the state of the punch pressing the compressed spring needs to be maintained for a corresponding length of time before the next compression spring is pressed.

[0004] Manual placement of springs is inefficient and prone to safety accidents; the state of the punch pressing the compressed spring needs to be maintained for a long time, which is inefficient. Utility Model Content

[0005] The purpose of this utility model is to provide a spring pressure device in order to solve the above problems.

[0006] The present invention achieves the above-mentioned objectives through the following technical solutions: a spring pressing device comprising a workbench, a positioning unit, a loading unit, and a pressing unit. The positioning unit is located within the workbench, and the loading unit and pressing unit are located above the positioning unit. The positioning unit comprises a turntable and a positioning assembly, which is disposed on top of the turntable and has positioning holes and threaded holes. The pressing unit comprises a pressing head, which is provided with a pressing screw and a pressing block. The pressing screw corresponds to the threaded hole, and the pressing block corresponds to the positioning hole.

[0007] Preferably, the workbench includes a processing platform and a circular ring plate, a discharge port is provided on the side of the processing platform, a feed hole is provided on the top of the processing platform, and the feed hole is communicated with the discharge port.

[0008] Preferably, a support frame is provided on the top of the processing platform, a circular ring plate is connected to the top of the support frame, cross braces are provided on both sides of the support frame, and a support plate is provided inside the processing platform.

[0009] Preferably, the positioning unit further comprises a motor, and the output end of the motor passes through the top of the processing platform and is fixedly connected to the bottom of the turntable.

[0010] Preferably, the feeding unit includes a connecting rod and a feeding hydraulic rod, the top of the connecting rod is fixedly connected to the bottom of the circular ring plate, the top of the feeding hydraulic rod is fixedly connected to the bottom of the connecting rod, the output end of the feeding hydraulic rod is fixedly connected to a fixed circular plate, the fixed circular plate is plugged with a feeding pipe, and the position of the feeding pipe corresponds to the positioning hole.

[0011] Preferably, the high-pressure unit also includes a driving motor and a high-pressure hydraulic rod, a small plate is connected to the bottom of the driving motor, the small plate is fixedly connected to the outside of the cross brace, the output end of the driving motor is connected to a screw, both ends of the screw are inserted into and pass through the cross brace, the screw is threadedly connected to a moving block, the moving block is inserted into a sliding guide rod, both ends of the sliding guide rod are inserted into and pass through the cross brace, and the sliding guide rod is located directly below the screw.

[0012] Preferably, the bottom of the moving block is fixedly connected to the top of the high-pressure hydraulic rod, the output end of the high-pressure hydraulic rod is provided with a high-pressure motor, the output end of the high-pressure motor is connected to a threaded sleeve, a rotating hydraulic rod is provided inside the threaded sleeve, the output end of the rotating hydraulic rod is set as a hexagonal prism, and the positions of the threaded sleeve and the rotating hydraulic rod correspond to the high-pressure screw.

[0013] The beneficial effects of the utility model are as follows: the device is provided with a feeding unit, which can realize the effect of automatic feeding, and can continuously perform feeding to improve work efficiency, reduce labor costs, and eliminate safety accidents caused by manual feeding; the device is provided with multiple detachable strong pressure heads, which meets the need for the strong pressure process to last for a certain time, and can continuously perform strong pressure operations, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the structure below the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the strong pressure component of the utility model;

[0017] Figure 4 This is a partial cross-sectional view of the high-pressure component of the utility model.

[0018] In the figure: 1. Workbench; 11. Processing platform; 111. Discharge port; 112. Feeding hole; 12. Support frame; 13. Circular ring plate; 14. Cross brace; 15. Support plate; 2. Positioning unit; 21. Motor; 22. Turntable; 23. Positioning assembly; 24. Positioning hole; 25. Threaded hole; 3. Feeding unit; 31. Connecting rod; 32. Feeding hydraulic rod; 33. Feeding pipe; 34. Fixed circular plate; 4. Strong pressure unit; 41. Drive motor; 42. Small plate; 43. Screw; 44. Sliding guide rod; 45. Moving block; 46. Strong pressure hydraulic rod; 47. Strong pressure motor; 48. Threaded sleeve; 481. Rotating hydraulic rod; 49. Strong pressure head; 491. Strong pressure screw; 492. Strong pressure block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] The embodiment of the utility model discloses a spring strong pressing device.

[0021] According to the attached Figure 1-4 As shown, a spring pressing device includes a workbench 1, a positioning unit 2, a loading unit 3 and a pressing unit 4, the positioning unit 2 is inside the workbench 1, the loading unit 3 and the pressing unit 4 are located above the positioning unit 2, the positioning unit 2 includes a turntable 22 and a positioning component 23, the positioning component 23 is arranged on the top of the turntable 22, and a positioning hole 24 and a threaded hole 25 are provided on the positioning component 23, the pressing unit 4 includes a pressing head 49, the pressing head 49 is provided with a pressing screw 491 and a pressing block 492, the pressing screw 491 corresponds to the position of the threaded hole 25, and the pressing block 492 corresponds to the position of the positioning hole 24.

[0022] The device is provided with a feeding unit 3, which can achieve the effect of automatic feeding. Continuous feeding improves work efficiency, reduces labor costs, and eliminates safety accidents caused by manual feeding; the device is provided with multiple detachable strong pressure heads 49, which meet the need for the strong pressure process to last for a certain time, and can perform strong pressure operations continuously, thereby improving work efficiency.

[0023] The workbench 1 includes a processing platform 11 and a circular plate 13 . A discharge port 111 is provided on the side of the processing platform 11 , and a discharge hole 112 is provided on the top of the processing platform 11 . The discharge hole 112 is communicated with the discharge port 111 .

[0024] A support frame 12 is provided on the top of the processing platform 11 . A circular ring plate 13 is connected to the top of the support frame 12 . Horizontal braces 14 are provided on both sides of the support frame 12 . A support plate 15 is provided inside the processing platform 11 .

[0025] The positioning unit 2 further includes a motor 21 , the output end of which passes through the top of the processing platform 11 and is fixedly connected to the bottom of the turntable 22 .

[0026] The feeding unit 3 includes a connecting rod 31 and a feeding hydraulic rod 32. The top of the connecting rod 31 is fixedly connected to the bottom of the circular plate 13. The top of the feeding hydraulic rod 32 is fixedly connected to the bottom of the connecting rod 31. The output end of the feeding hydraulic rod 32 is fixedly connected to a fixed circular plate 34. The fixed circular plate 34 is plugged with a feeding pipe 33. The position of the feeding pipe 33 corresponds to the positioning hole 24.

[0027] The high-pressure unit 4 also includes a driving motor 41 and a high-pressure hydraulic rod 46. A small plate 42 is connected to the bottom of the driving motor 41, and the small plate 42 is fixedly connected to the outside of the cross brace 14. The output end of the driving motor 41 is connected to a screw 43. The two ends of the screw 43 are inserted into and pass through the cross brace 14. The screw 43 is threadedly connected to a moving block 45. The moving block 45 is inserted into a sliding guide rod 44. The two ends of the sliding guide rod 44 are inserted into and pass through the cross brace 14. The sliding guide rod 44 is located directly below the screw 43.

[0028] The bottom of the shift block 45 is fixedly connected to the top of the strong pressure hydraulic rod 46. The output end of the strong pressure hydraulic rod 46 is provided with a strong pressure motor 47. The output end of the strong pressure motor 47 is connected to a threaded sleeve 48. A rotating hydraulic rod 481 is provided inside the threaded sleeve 48. The output end of the rotating hydraulic rod 481 is set as a hexagonal prism. The positions of the threaded sleeve 48 and the rotating hydraulic rod 481 correspond to the strong pressure screw 491.

[0029] Working principle: The feeding unit 3 is provided with a feeding tube 33, which is connected to the feeding device. First, the feeding unit 3 feeds the spring to be processed through the feeding tube 33, and places the spring into the positioning hole 24 provided by the positioning component 23; then, the motor 21 drives the turntable 22 to rotate, and the turntable 22 drives the positioning component 23, so that the spring moves to the bottom of the strong pressure unit 4. The strong pressure unit 4 drives the screw 43 through the driving motor 41, and the screw 43 drives the strong hydraulic rod 46 to the specified position, so that the strong pressure head 49 is aligned with the positioning component 23, and the strong pressure hydraulic rod 46 drives the strong pressure head 49 to press down, and the strong pressure screw 491 is connected to the threaded hole 25, and the strong pressure motor 47 is started. , so that the strong pressure screw 491 is threadedly connected to the threaded hole 25, and the strong pressure screw 491 is separated from the threaded sleeve 48, and the strong pressure screw 491 drives the strong pressure block 492 to dock with the positioning hole 24 to strong pressure the spring; then, the turntable 22 drives the positioning assembly 23 and the strong pressure head 49 threadedly connected thereto to move to the discharge hole 112, and the spring falls out of the discharge port 111 through the discharge hole 112. At this time, the drive motor 41 drives the strong pressure hydraulic rod 46 to move to the right through the screw 43, connects the strong pressure head 49 to the threaded sleeve 48 again, and brings it back to the designated position to strong pressure the spring.

[0030] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A spring pressing device, comprising a workbench (1), a positioning unit (2), a feeding unit (3) and a pressing unit (4), wherein the positioning unit (2) is inside the workbench (1), and the feeding unit (3) and the pressing unit (4) are located above the positioning unit (2), characterized in that: The positioning unit (2) includes a turntable (22) and a positioning assembly (23), wherein the positioning assembly (23) is arranged on the top of the turntable (22), and a positioning hole (24) and a threaded hole (25) are provided on the positioning assembly (23); the strong pressure unit (4) includes a strong pressure head (49), wherein the strong pressure head (49) is provided with a strong pressure screw (491) and a strong pressure block (492), wherein the strong pressure screw (491) corresponds to the position of the threaded hole (25), and the strong pressure block (492) corresponds to the position of the positioning hole (24).

2. A spring pressing device according to claim 1, characterized in that: The workbench (1) comprises a processing platform (11) and a circular ring plate (13); a discharge port (111) is provided on the side of the processing platform (11); a discharge hole (112) is provided on the top of the processing platform (11); and the discharge hole (112) is communicated with the discharge port (111).

3. A spring pressing device according to claim 2, characterized in that: A support frame (12) is provided on the top of the processing platform (11), a circular ring plate (13) is connected to the top of the support frame (12), cross braces (14) are provided on both sides of the support frame (12), and a support plate (15) is provided inside the processing platform (11).

4. A spring pressing device according to claim 1, characterized in that: The positioning unit (2) further comprises a motor (21), the output end of the motor (21) passing through the top of the processing platform (11) and fixedly connected to the bottom of the turntable (22).

5. The spring pressing device according to claim 1, characterized in that: The feeding unit (3) comprises a connecting rod (31) and a feeding hydraulic rod (32), the top of the connecting rod (31) is fixedly connected to the bottom of the circular plate (13), the top of the feeding hydraulic rod (32) is fixedly connected to the bottom of the connecting rod (31), the output end of the feeding hydraulic rod (32) is fixedly connected to a fixed circular plate (34), the fixed circular plate (34) is plugged with a feeding pipe (33), and the position of the feeding pipe (33) corresponds to the positioning hole (24).

6. The spring pressing device according to claim 1, characterized in that: The strong pressure unit (4) also includes a driving motor (41) and a strong pressure hydraulic rod (46). A small plate (42) is connected below the driving motor (41). The small plate (42) is fixedly connected to the outside of the cross brace (14). The output end of the driving motor (41) is connected to a screw rod (43). Both ends of the screw rod (43) are plugged into and pass through the cross brace (14). The screw rod (43) is threadedly connected to a moving block (45). The moving block (45) is plugged into a sliding guide rod (44). Both ends of the sliding guide rod (44) are plugged into and pass through the cross brace (14). The sliding guide rod (44) is located directly below the screw rod (43).

7. A spring pressing device according to claim 6, characterized in that: The bottom of the shift block (45) is fixedly connected to the top of the strong pressure hydraulic rod (46); the output end of the strong pressure hydraulic rod (46) is provided with a strong pressure motor (47); the output end of the strong pressure motor (47) is connected to a threaded sleeve (48); a rotating hydraulic rod (481) is provided inside the threaded sleeve (48); the output end of the rotating hydraulic rod (481) is configured as a hexagonal prism; the positions of the threaded sleeve (48) and the rotating hydraulic rod (481) correspond to the strong pressure screw (491).