Hardware cutting device

Abstract

The utility model discloses a hardware cutting device which comprises a base table, guide rails are symmetrically fixed to the top of the base table, a cutting track is arranged between the two symmetrical guide rails, a positioning assembly is arranged at one end of each guide rail, and positioning blocks are fixed to the positions, located on one side of the positioning assembly, of the tops of the two guide rails. The other end of the guide rail is slidably connected with a sliding table, a pushing oil cylinder is installed at the bottom of the sliding table, a cylinder body of the pushing oil cylinder is fixed to the base table, the output end of the pushing oil cylinder is fixedly connected with the sliding table, a protective shell is fixed to the center of the sliding table, a saw blade is rotatably connected into the protective shell, and the saw blade is arranged in a cutting rail. A cooling vortex tube is fixed to the top of the protective shell, an air inlet of the cooling vortex tube is connected with a first air pipe, the end of the first air pipe is connected with an air compressor, an air compressor body is fixed to the surface of the sliding table, and an air outlet of the cold end of the cooling vortex tube is connected with a second air pipe.

Description

Technical Field

[0001] The utility model belongs to the technical field of cutting and cooling, and particularly relates to a hardware cutting device. Background Art

[0002] Crankshaft production is particularly critical in the hardware manufacturing process. Currently, crankshafts are typically manufactured using circular saws to cut solid carbon steel round bars as crankshaft stock. However, due to the large volume and high metal content of solid bars, frictional heat generated during cutting is significant, necessitating an effective cooling method to quickly conduct and dissipate this heat.

[0003] At present, the water cooling system has become the most commonly used cooling method for metal circular saws in the process of cutting crankshaft blanks. However, water cooling will cause contamination of the working area and the surface of the machine, which requires regular cleaning; at the same time, the use of a water cooling mechanism not only increases the complexity of operation, but also has high maintenance costs. Although air cooling is an alternative cooling method, it can provide a certain cooling effect, but when processing high heat-generating solid bars, its cooling capacity is limited and the effect is not as significant as water cooling. Therefore, the utility model provides a crankshaft cutting device, and the cooling mechanism can effectively reduce the heat generated during the cutting process. It reduces heat accumulation and avoids the pollution problem caused by water cooling; it is easy to operate and maintain, so as to reduce maintenance costs in long-term use.

[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0005] The top of the sliding panel also is provided with an interlocking structure, and the interlocking structures are pivotally connected to each other with a threaded connection, and the interlocking structures are connected with each other with a threaded connection.

[0006] As a preferred technical solution of the present invention, the two symmetrical positioning blocks fixed on the top of the guide rails are symmetrically arranged.

[0007] As an optimal technical solution of the present utility model, the positioning assembly includes a first base, the first base is fixed to the surface of the base, a side clamping block is slidably connected inside the first base, a first clamping cylinder is fixed on one side of the first base, the cylinder body of the first clamping cylinder is fixed on the first base, and the output end of the first clamping cylinder is fixedly connected to the side clamping block.

[0008] As an optimal technical solution of the present utility model, a second base is fixed on the top of the first base, a support arm is fixed on one side of the top of the second base, a top surface clamping block is slidably connected inside the support arm, a second clamping cylinder is fixed on one side of the support arm, the cylinder body of the second clamping cylinder is fixed on the support arm, and the output end of the second clamping cylinder is fixedly connected to the top surface clamping block.

[0009] As an optimal technical solution of the present invention, bolt holes are evenly opened at the fixing points of the second base and the support arm, and multiple bolt holes are arranged in a circle. The second base and the support arm are fixedly connected by bolts passing through the bolt holes and nuts.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] This utility model uses a cooling vortex tube to provide cooling air to the saw blade. While maintaining a simple structure, it effectively reduces the temperature of the saw blade during the cutting process, thereby reducing saw blade wear due to overheating, extending the saw blade's service life, and improving both cutting and cooling efficiency. Compared to conventional water-cooling systems for cutting devices, this utility model avoids the contamination of the working area and machine surface caused by water cooling, reducing environmental pollution. It also avoids the formation of scale and pipe blockage in the water-cooling system, reducing maintenance workload and costs, and ensuring the quality of crankshaft blank cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic structural diagram of the base and guide rails in the utility model;

[0015] In the figure: 1. Base; 2. Guide rail; 3. Cutting track; 4. Positioning block; 5. Slide; 6. Push cylinder; 7. Protective shell; 8. Saw blade; 9. Cooling vortex tube; 10. First air pipe; 11. Air compressor; 12. Bolt hole; 13. Second air pipe; 14. Universal bamboo tube; 15. First base; 16. Side clamping block; 17. First clamping cylinder; 18. Second base; 19. Support arm; 20. Top clamping block; 21. Second clamping cylinder. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] Example

[0018] See also Figure 1-2The utility model provides the following technical solutions: a hardware cutting device, including a base 1, which is the basic part of the device and is used to support the entire cutting device; a guide rail 2 is symmetrically fixed on the top of the base 1, and a cutting track 3 is arranged between the two symmetrical guide rails 2, and the guide rail 2 and the cutting track 3 are used to guide the cutting path of the hardware; a positioning assembly is provided at one end of the guide rail 2, and a positioning block 4 is fixed on the top of the two guide rails 2 on one side of the positioning assembly. The positioning blocks 4 fixed on the top of the two symmetrical guide rails 2 are symmetrically arranged, and the positioning assembly and the positioning block 4 are used to further ensure the correct position of the hardware before cutting; a slide 5 is slidably connected to the other end of the guide rail 2, and the slide 5 can move along the guide rail 2 to adjust the cutting position; a pushing cylinder 6 is installed at the bottom of the slide 5, and the cylinder body of the pushing cylinder 6 is fixed on the base 1, and the output end of the pushing cylinder 6 is fixedly connected to the slide 5, and the pushing cylinder 6 is used to push the slide 5 to move along the guide rail 2 movement; a protective shell 7 is fixed at the center of the slide 5, and a saw blade 8 is rotatably connected inside the protective shell 7. The saw blade 8 is placed in the cutting track 3, and the saw blade 8 is used for actually cutting hardware; a cooling vortex tube 9 is fixed on the top of the protective shell 7, and the cooling vortex tube 9 is used to provide cooling gas to the saw blade 8 to reduce the temperature during the cutting process and extend the service life of the saw blade; the air inlet of the cooling vortex tube 9 is connected to a first air pipe 10, and the end of the first air pipe 10 is connected to an air compressor 11. The air compressor 11 body is fixed to the surface of the slide 5, and the air compressor 11 is used to provide compressed air, and the cooling gas is transported to the saw blade 8 through the first air pipe 10 and the cooling vortex tube 9; the cold end outlet of the cooling vortex tube 9 is connected to a second air pipe 13, and one end of the second air pipe 13 is connected to a universal bamboo tube 14, and the air outlet end of the universal bamboo tube 14 faces the saw blade 8. The universal bamboo tube 14 is used to spray the cooling gas evenly to the saw blade 8 to ensure the cooling effect.

[0019] In order to press the side of the rod and ensure the stability of the rod cutting, in this embodiment, as an optimal technical solution of the utility model, the positioning assembly includes a first base 15, the first base 15 is fixed to the surface of the base 1, and the first base 15 is internally slidably connected with a side clamping block 16, and a first clamping cylinder 17 is fixed on one side of the first base 15, the cylinder body of the first clamping cylinder 17 is fixed on the first base 15, and the output end of the first clamping cylinder 17 is fixedly connected to the side clamping block 16.

[0020] In order to press the top surface of the rod and ensure the stability of the rod cutting, in this embodiment, as an optimal technical solution of the utility model, a second base 18 is fixed on the top of the first base 15, and a support arm 19 is fixed on one side of the top of the second base 18. The support arm 19 is slidably connected to the top surface clamping block 20, and a second clamping cylinder 21 is fixed on one side of the support arm 19. The cylinder body of the second clamping cylinder 21 is fixed on the support arm 19, and the output end of the second clamping cylinder 21 is fixedly connected to the top surface clamping block 20.

[0021] In order to facilitate the adjustment of the clamping angle of the top surface of the rod, in this embodiment, as a preferred technical solution of the utility model, bolt holes 12 are evenly opened at the fixing points of the second base 18 and the support arm 19, and multiple bolt holes 12 are arranged in a circle. The second base 18 and the support arm 19 are fixedly connected by bolts passing through the bolt holes 12 and nuts.

[0022] Based on the technical solution of the present invention, during operation, the bar is first passed through the loading chamber between the positioning block 4 and the first base 15 by hand or by a loading device, ensuring that the bar is close to the side of the positioning block 4. Subsequently, the first clamping cylinder 17 drives the side clamping block 16 to contact the side of the bar to achieve preliminary fixation. Next, the second clamping cylinder 21 drives the top clamping block 20 to contact the top surface of the bar, further ensuring the stable fixation of the bar. The drive mechanism is then activated, driving the saw blade 8 to rotate. The push cylinder 6 drives the slide 5 to move along the guide rail 2, causing the saw blade 8 to move within the cutting track 3, pass between the two positioning blocks 4, and complete the cutting of the bar. During the cutting process, the air compressor 11 generates compressed air and transports it to the air inlet of the cooling vortex tube 9 through the first air pipe 10. The cooling vortex tube 9 uses the principle of hot and cold diversion to reduce the air flow temperature at the outlet. Finally, the cooling air is transported to the universal bamboo tube 14 through the second air pipe 13 to effectively cool the cutting point of the saw blade 8.

[0023] Finally, it should be noted that in the present invention, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0024] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A hardware cutting device, comprising a base (1), characterized in that: A guide rail (2) is symmetrically fixed on the top of the base (1), a cutting track (3) is provided between the two symmetrical guide rails (2), a positioning assembly is provided at one end of the guide rail (2), a positioning block (4) is fixed on the top of the two guide rails (2) on one side of the positioning assembly, the other end of the guide rail (2) is slidably connected to a slide (5), a pushing oil cylinder (6) is installed at the bottom of the slide (5), the cylinder body of the pushing oil cylinder (6) is fixed on the base (1), the output end of the pushing oil cylinder (6) is fixedly connected to the slide (5), a protective shell (7) is fixed at the center of the slide (5), and the protective shell ( 7) is internally connected to a saw blade (8), the saw blade (8) is placed in the cutting track (3), a cooling vortex tube (9) is fixed on the top of the protective shell (7), the air inlet of the cooling vortex tube (9) is connected to a first air pipe (10), the end of the first air pipe (10) is connected to an air compressor (11), the body of the air compressor (11) is fixed to the surface of the slide (5), the cold end air outlet of the cooling vortex tube (9) is connected to a second air pipe (13), one end of the second air pipe (13) is connected to a universal bamboo tube (14), and the air outlet end of the universal bamboo tube (14) faces the saw blade (8).

2. The hardware cutting device according to claim 1, characterized in that: The positioning blocks (4) fixed on the tops of the two symmetrical guide rails (2) are symmetrically arranged.

3. The hardware cutting device according to claim 1, characterized in that: The positioning assembly includes a first base (15), the first base (15) is fixed to the surface of the base (1), a side pressing block (16) is slidably connected inside the first base (15), a first pressing oil cylinder (17) is fixed to one side of the first base (15), the cylinder body of the first pressing oil cylinder (17) is fixed to the first base (15), and the output end of the first pressing oil cylinder (17) is fixedly connected to the side pressing block (16).

4. The hardware cutting device according to claim 3, characterized in that: A second base (18) is fixed on the top of the first base (15), a support arm (19) is fixed on one side of the top of the second base (18), a top surface pressing block (20) is slidably connected inside the support arm (19), a second pressing oil cylinder (21) is fixed on one side of the support arm (19), a cylinder body of the second pressing oil cylinder (21) is fixed on the support arm (19), and an output end of the second pressing oil cylinder (21) is fixedly connected to the top surface pressing block (20).

5. The hardware cutting device according to claim 4, characterized in that: Bolt holes (12) are evenly provided at the fixing points of the second base (18) and the support arm (19), and a plurality of the bolt holes (12) are arranged in a circumference. The second base (18) and the support arm (19) are fixedly connected by bolts passing through the bolt holes (12) and nuts.

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