Numerical control gear chamfering machine

The negative pressure suction seat and sliding mechanism design of the CNC gear chamfering machine solves the problem of inconvenient debris cleaning of the gear chamfering machine, achieves efficient debris adsorption and reduces splashing, and improves processing efficiency and environmental cleanliness.

CN223406127UActive Publication Date: 2025-10-03SHAOXING SHUANGLIAN GEAR CO LTD
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Patent Information

Application Number
CN202422620399.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-03
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing gear chamfering machine is not easy to clean metal debris during the processing process, and the debris is easy to splash when rotating at high speed, polluting the machine and the environment, and the debris collection efficiency is low.

Method used

A CNC gear chamfering machine was designed, which adopted a negative pressure suction seat and a sliding mechanism. The negative pressure suction seat was placed close to the chamfering drill and the gear working area, and the negative pressure was used to absorb the debris. The height of the suction seat was adjusted by combining a spring and a limit block to achieve flexible adsorption.

Benefits of technology

It effectively reduces debris splashing, improves debris collection efficiency, and reduces manpower consumption and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223406127U_ABST
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Abstract

The utility model discloses a numerical control gear chamfering machine which comprises a base, a rotating base is arranged on the base, a chuck is installed on the rotating base, a clamping jaw capable of moving in the radial direction is installed on the top of the chuck to clamp a gear, a chamfering drill is arranged on one side of the chuck, and the clamping end of the clamping jaw is in an L shape. A hollow rotating cylinder is pivoted to the rotating base, a supporting rod is movably connected to the rotating cylinder, a negative pressure suction seat is connected to the upper end of the supporting rod, and the negative pressure suction seat is higher than the upper end of the gear and extends towards the chamfering drill side. The negative pressure suction seat is arranged, the sliding mechanism, the spring in the vertical direction, the limiting block and other components are adopted, the height of the negative pressure suction seat is flexibly adjusted to be higher than the position above the gear all the time, meanwhile, the negative pressure suction seat is close to the chamfering drill and gear operation position as far as possible, efficient waste chip suction can be achieved in the first time, and the splashing problem of waste chips is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing equipment, in particular to a numerically controlled gear chamfering machine. Background Art

[0002] A gear chamfering machine is a machine tool that chamfers and rounds the ends of gear teeth. These machines typically operate semi-automatically, with a table capable of variable feed rates. They are essential processing equipment for the production of gear transmissions and other gear-shifting mechanisms. Gear chamfering machines utilize a dual-blade, separate mechanism. The cutters advance, and after a tooth is cut, the cutter shaft indexes the cutter and workpiece, allowing the next cut to begin. From the start of cutting, the workpiece completes the chamfering process with one complete revolution. However, existing gear chamfering machines generate metal debris that is difficult to clean and collect, consuming both labor and time.

[0003] See application number 202123267875.2, entitled "A Gear Chamfering Machine," which has ash collection holes on the side walls of the base, a groove on the top, and a strip-shaped ash hole on the bottom wall of the groove. The first motor is running and chamfering the gear while driving the cleaning brush to rotate, sweeping the debris in the groove and dropping it through the strip-shaped ash hole into the ash collection hole at the bottom, thereby collecting and cleaning the debris. Although this method can collect debris, the high-speed rotation during the gear chamfering process will cause the debris to splash, polluting the machine and the surrounding environment, and some of the debris does not splash into the groove, resulting in low debris collection efficiency.

[0004] This case was created to solve the above problems. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the deficiencies in the prior art, the present invention provides a CNC gear chamfering machine, which solves the problems raised in the above background technology.

[0007] (2) Technical solution

[0008] To achieve the above purpose, the utility model is implemented through the following technical solutions: a CNC gear chamfering machine, comprising a base, a rotating base is provided on the base, a chuck is installed on the rotating base, a radially movable clamping jaw is installed on the top of the chuck to clamp the gear, and a chamfering drill is provided on one side of the chuck, the clamping end of the clamping jaw is L-shaped, so as to place the gear while radially supporting and tightening the gear outward, a hollow rotating drum is pivotally connected to the rotating base, and a support rod is movably connected to the rotating drum, and the upper end of the support rod is connected to a negative pressure suction seat, which is higher than the upper end of the gear and extends toward the chamfering drill side.

[0009] Preferably, a sliding mechanism is provided on the negative pressure suction seat and the support rod, the sliding mechanism includes a movable slot opened on the lower side of the negative pressure suction seat, the upper end of the support rod is connected to a limit block slidably connected to the negative pressure suction seat, and the limit block is connected to a screw, and the upper end of the screw passes through to the top of the negative pressure suction seat.

[0010] Preferably, a through chute is provided on the negative pressure suction seat, a screw is placed in the chute, and the negative pressure suction seat is fastened to the support rod by rotating the screw block.

[0011] Preferably, the lower end of the support rod is connected to the bottom of the rotating drum through a spring, and a locking groove is provided on one side of the rotating drum. The corresponding side of the support rod is connected to the locking rod outward and is placed in the locking groove accordingly. The locking rod can be fastened to the rotating drum through the outer connecting block, and the height of the negative pressure suction seat is always higher than the top of gears of different sizes by pressing down.

[0012] (3) Beneficial effects

[0013] After adopting the above technical solution, the present invention has the following advantages compared with the existing technology: the present invention is a CNC gear chamfering machine, which sets a negative pressure suction seat, adopts a sliding mechanism and vertical springs, limit blocks and other components, and flexibly adjusts the height of the negative pressure suction seat to always be higher than the top of the gear. At the same time, the negative pressure suction seat is placed as close as possible to the chamfering drill and the gear operation area, so as to achieve efficient waste chip absorption in the first time and reduce its splashing problem. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the chamfered portion of the utility model;

[0016] Figure 3 This is a partial disassembly diagram of the utility model;

[0017] Figure 4 For this utility model Figure 3 A magnified schematic diagram of the local structure at point A.

[0018] In the figure: 1. Base; 2. Rotating base; 3. Chuck; 4. Rotating cylinder; 5. Support rod; 6. Negative pressure suction seat; 7. Gear; 8. Sliding mechanism; 81. Screw; 82. Rotating screw block; 83. Slide groove; 84. Moving slot; 85. Limit block; 9. Chamfered drill; 10. Movable clamping jaw; 11. Spring; 12. Positioning groove; 13. Connecting block. DETAILED DESCRIPTION

[0019] The present invention will be further described in detail below through the accompanying drawings and examples.

[0020] like Figure 1-2The figure shows a CNC gear chamfering machine, comprising a base 1, a rotating base 2 mounted on the base 1, a chuck 3 mounted on the base 2, and a radially movable clamping jaw mounted on the top of the chuck 3. The clamping jaw has an L-shaped gripping end, which supports the gear 7 while supporting it from the inside to secure it. A hollow rotating drum 4 is pivotally connected to the rotating base 2, and a support rod 5 is movably connected to the rotating drum 4. The upper end of the support rod 5 is connected to a negative pressure suction seat 6, which is higher than the upper end of the gear 7 and extends toward the chamfering drill 9.

[0021] In order to absorb the debris splashed during rapid chamfering, this solution places the negative pressure suction seat 6 as close as possible to the working position of the chamfer drill 9 and the gear 7, so that the waste chips can be absorbed in the first time and the splashing problem can be reduced.

[0022] In view of the different shapes and sizes of gears 7, the horizontal position of the negative pressure suction seat 6 needs to be adjusted so that it is as close as possible without touching the chamfer drill 9. Figure 3-4 As shown, a sliding mechanism 8 is provided on the negative pressure suction seat 6 and the support rod 5. The sliding mechanism 8 includes a movable slot 84 provided on the lower side of the negative pressure suction seat 6. The upper end of the support rod 5 is connected to a limit block 85 and is slidably connected to the negative pressure suction seat 6. The limit block 85 is connected to a screw 81, and the upper end of the screw 81 passes through the upper part of the negative pressure suction seat 6. A through-groove 83 is provided on the negative pressure suction seat 6. The screw 81 is placed in the groove 83 and is screwed by a rotatable screw block 82 to fasten the negative pressure suction seat 6 to the support rod 5.

[0023] It should be noted that the negative pressure extends from below through the support rod 5 to the negative pressure suction seat 6 to achieve waste chip adsorption.

[0024] Secondly, since the height of the negative pressure suction seat 6 must always be higher than the top of the gears 7 of different sizes, and must be as close to the upper side of the gear 7 as possible, the present application improves the support rod 5 to achieve flexible changes in height.

[0025] See attached Figure 3 As shown, the lower end of the support rod 5 is connected to the bottom of the rotating drum 4 through a spring 11, and the height can be flexibly adjusted by pressing down. A locking groove 12 is opened on one side of the rotating drum 4. The corresponding side of the support rod 5 is connected to the locking rod outward and is placed in the locking groove 12. The locking rod can be fastened to the rotating drum 4 by the outer connecting block 13 (such as by screwing).

[0026] The above description is based on the embodiments for inspiration. Through the above description, relevant personnel can make various changes and modifications without departing from the scope of the invention. The technical scope of this new type of use is not limited to the content of the specification, and its protection scope must be determined according to the scope of the claims.

Claims

1. A CNC gear chamfering machine, comprising a base, a rotating base provided on the base, a chuck mounted on the rotating base, a radially movable jaw mounted on the top of the chuck for clamping the gear, a chamfering drill provided on one side of the chuck, characterized in that: The clamping end of the clamping claw is L-shaped, which can support the gear radially outward while placing it. A hollow rotating drum is pivotally connected to the rotating base, and a support rod is movably connected to the rotating drum. The upper end of the support rod is connected to a negative pressure suction seat, which is higher than the upper end of the gear and extends toward the chamfer drill side.

2. A CNC gear chamfering machine according to claim 1, characterized in that: A sliding mechanism is provided on the negative pressure suction seat and the support rod, and the sliding mechanism includes a movable slot opened on the lower side of the negative pressure suction seat. The upper end of the support rod is connected to a limit block slidably connected to the negative pressure suction seat, and the limit block is connected to a screw rod, and the upper end of the screw rod passes through to the top of the negative pressure suction seat.

3. The CNC gear chamfering machine according to claim 2, characterized in that: A through chute is provided on the negative pressure suction seat, a screw is placed in the chute, and the negative pressure suction seat is fastened to the support rod by rotating the screw block.

4. The CNC gear chamfering machine according to claim 2, characterized in that: The lower end of the support rod is connected to the bottom of the rotating drum through a spring. A locking groove is provided on one side of the rotating drum. The corresponding side of the support rod is connected to the locking rod outward and is placed in the locking groove accordingly. The locking rod can be fastened to the rotating drum through the outer connecting block, and the height of the negative pressure suction seat is always higher than the top of gears of different sizes by pressing down.

Citation Information

Patent Citations

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