Die cutting device with deviation rectifying effect
Through the deviation correction design of the die-cutting device, the accuracy and quality problems caused by position deviation in the die-cutting process are solved, and the die-cutting accuracy is improved and the quality stability is achieved.
Patent Information
- Application Number
- CN202422538265.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-21
AI Technical Summary
During the die-cutting process, the position of the die-cutting knife and the die-cutting material below does not correspond or the moving speed of the die-cutting material does not match the cutting speed of the die-cutting knife, resulting in the die-cutting accuracy and product quality being affected.
A die-cutting device with a deviation-correcting effect is used. Through the coordination of the base plate, unwinding gantry, rewinding gantry and mounting frame, the positions of the unwinding gantry and rewinding gantry are adjusted by the die-cutting cylinder and drive parts. Combined with the design of the flattening component and clamping plate, precise guiding and position adjustment of the die-cutting tape can be achieved.
The accuracy of the die-cutting process is improved, the possibility of the die-cutting belt being folded during transportation is reduced, and the setting of the scale line facilitates the operator's precise adjustment to ensure the die-cutting quality.
Smart Images
Figure CN223407126U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of printing manufacturing, and in particular to a die-cutting device with a deviation-correcting effect. Background Art
[0002] Traditional die-cutting refers to a cutting process used in the post-production of printed materials. This process allows printed materials or other paper products to be cut according to pre-designed patterns using a die-cutting blade, thus expanding the possibilities of printed materials into shapes that are no longer limited to straight edges or right angles. Traditional die-cutting involves using a die-cutting blade, assembled into a die-cutting plate according to the design requirements, and then, under pressure, cutting the printed material or other sheet material into the desired shape or cut.
[0003] Currently, during the die-cutting process, when the position of the die-cutting knife and the die-cutting material below does not correspond or the moving speed of the die-cutting material does not match the cutting speed of the die-cutting knife, it will affect the die-cutting accuracy and the quality of the die-cutting product. Utility Model Content
[0004] In order to improve the accuracy of the die-cutting process, the present application provides a die-cutting device with a correction effect.
[0005] The present application provides a die-cutting device with a deviation-correcting effect, which adopts the following technical solution:
[0006] The cam is provided with a plurality of rollers, and the rollers are connected to the rollers by a plurality of rollers, and the rollers are connected to the rollers by a plurality of rollers.
[0007] With this technical solution, the die-cutting tape passes through the mounting gantry and is ultimately die-cut and wound onto the take-up reel. The die-cutting cylinder is activated to cut the tape as it passes beneath it. If the die-cutting position of the die-cutting tape deviates from the die-cutting blade, a driver adjusts the position of the unwinding and take-up gantry on the baseplate to correct the deviation. Through the coordinated operation of the baseplate, unwinding and take-up gantry, and mounting frame, deviation correction is achieved, improving die-cutting precision.
[0008] Optionally, a plurality of connecting holes are provided at equal intervals along the length direction on one side in the width direction of the die-cutting belt, a connecting plate is provided on the vertical inner wall of the mounting door frame close to the connecting holes, a controller is provided on the connecting plate, two wires are provided on the controller, and the ends of the two wires away from the controller are connected to contact blocks, the two contact blocks are in contact and fit together, the edge of the connecting hole provided on the die-cutting belt passes between the two contact blocks, and the controller is electrically connected to the die-cutting cylinder.
[0009] By adopting the above technical solution, when the position of the connecting hole corresponds to the contact block, a passage is formed between the contact block and the controller, the controller sends a signal to the die-cutting cylinder, and the die-cutting cylinder starts to perform the die-cutting operation, which helps to improve the accuracy of the die-cutting process.
[0010] Optionally, a flattening assembly is provided at one end of the mounting gantry close to the unwinding gantry, and the flattening assembly includes two flattening rollers, and the flattening rollers are symmetrically arranged with the central axis of the mounting frame as the symmetry axis, and the spacing between the two flattening rollers increases in the direction away from the unwinding gantry. A driving member for driving the flattening rollers to rotate is provided on the mounting frame, and the flattening rollers are arranged in contact with the top surface of the mounting frame.
[0011] By adopting the above technical solution, when the die-cutting belt passes through the installation gantry, the two flattening rollers rotate in the direction away from each other under the action of the driving member, unfolding the two side edges of the die-cutting belt, reducing the possibility of the die-cutting belt folding inward during transportation, and helping to improve the accuracy of the die-cutting process.
[0012] Optionally, a clamping plate is provided on the mounting frame along its length direction, the bottom edge of the clamping plate is arranged to fit the top surface of the mounting frame, and the mounting gantry is provided with an adjusting member for driving the clamping plate to move along the width direction of the mounting frame.
[0013] By adopting this technical solution, the die-cutting belt passing through the mounting gantry is positioned so that the side with the connecting hole always aligns with the side of the mounting gantry where the controller is located. This requires the clamping plate to abut against one side of the die-cutting belt. A driver adjusts the clamping plate's position on the mounting gantry to accommodate die-cutting belts of varying widths.
[0014] Optionally, the adjusting member includes an adjusting screw and a guide rod, one end of the adjusting screw is rotatably connected to the clamping plate, the adjusting screw is threadedly connected to the mounting door frame, one end of the guide rod is connected to the clamping plate, the guide rod passes through the mounting door frame and slides with it, and the adjusting screw is arranged parallel to the guide rod.
[0015] By adopting the above technical solution, when the specific position of the clamping plate needs to be adjusted, the adjusting screw is screwed, and the clamping plate moves along the width direction of the mounting frame under the driving action of the adjusting screw and the guiding action of the guide rod, thereby realizing the position adjustment of the clamping plate.
[0016] Optionally, two unwinding guide rollers are provided on the unwinding gantry for rotating parallel to the unwinding shaft, the unwinding guide rollers are arranged on the side of the unwinding shaft close to the mounting frame, a tensioning roller is provided for rotating parallel between the two unwinding guide rollers, the height of the tensioning roller is lower than the height of the unwinding guide roller, and a driving member for driving the tensioning roller to move in a vertical direction is provided on the mounting gantry.
[0017] By adopting the above technical solution, two unwinding guide rollers guide the die-cutting belt, and the tensioning roller enables the die-cutting belt to always remain in a tensioned state. According to the different materials of the die-cutting belt, the specific height of the tensioning roller is adjusted using a drive member to achieve adaptive adjustment of the tension of the die-cutting belt.
[0018] Optionally, the driving member includes a tensioning cylinder, a first slider and a second slider, the first slider and the second slider are respectively connected to the two ends of the tensioning roller, and the opposite sides of the unwinding door frame are correspondingly vertically opened with a connecting blind groove and a connecting through groove, the first slider is slidably set in the connecting blind groove, and the second slider is slidably set in the connecting through groove, the tensioning cylinder is connected to the unwinding door frame, and the output shaft of the tensioning cylinder extends vertically and is connected to the second slider.
[0019] By adopting the above technical solution, when the tensioning height needs to be adjusted, the tensioning cylinder is started to drive the second slider to slide in the connecting groove, thereby achieving height adjustment of the tensioning roller.
[0020] Optionally, scale lines are provided on the guide rod along its length direction.
[0021] By adopting the above technical solution, the setting of the scale lines facilitates the operator to intuitively and accurately observe the clamping adjustment position.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. Through the cooperation of the bottom plate, unwinding door frame, rewinding door frame and mounting frame, the die-cutting process is corrected, which has the effect of improving the accuracy of the die-cutting process;
[0024] 2. The setting of the flattening component reduces the possibility of the die-cutting belt folding inward during transportation, which helps to improve the accuracy of the die-cutting process;
[0025] 3. The setting of the scale line facilitates the operator to accurately observe the clamping adjustment position intuitively. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of an embodiment of the present application for embodying a die-cutting device with a correction effect.
[0027] Figure 2 It is a partial cross-sectional view used to illustrate the installation rack in the embodiment of the present application.
[0028] Figure 3 It is a partial cross-sectional view used to illustrate the flattening component in the embodiment of the present application.
[0029] Figure 4 yes Figure 3 Enlarged view of part A in the middle.
[0030] Explanation of the accompanying drawings: 1. Base plate; 2. Unwinding door frame; 21. Unwinding shaft; 22. Unwinding motor; 23. Unwinding guide roller; 24. Tensioning roller; 25. Connecting blind slot; 26. Connecting through slot; 27. Tensioning cylinder; 3. Mounting frame; 4. Winding door frame; 5. Flattening assembly; 51. Flattening roller; 52. Flattening motor; 53. Mounting plate; 6. First cylinder; 7. Second cylinder; 8. First sliding block; 9. Second sliding block; 10. Winding shaft; 11. Winding motor; 12. Winding guide roller; 13. Die-cutting cylinder; 14. Die-cutting knife; 15. Die-cutting belt; 151. Connecting hole; 16. Connecting plate; 17. Controller; 18. Wire; 19. Contact block; 20. Clamping plate; 28. Adjusting screw; 29. Guide rod; 30. Mounting door frame. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-4 The present application is further described in detail. The embodiment of the present application provides a die-cutting device with a deviation correction effect, which has the effect of improving the accuracy of the die-cutting process.
[0032] Reference Figure 1 and Figure 2 A die-cutting device with a deflection correction effect includes a base plate 1, an unwinding gantry 2, a mounting frame 3, a rewinding gantry 4, and a flattening assembly 5. The unwinding gantry 2, mounting frame 3, and rewinding gantry 4 are sequentially arranged on the top surface of the base plate 1 along its length. The rewinding gantry 4 and the unwinding gantry 2 are slidably connected to the base plate 1. A first cylinder 6 and a second cylinder 7 are arranged on the top surface of the base plate 1, and the output shafts of the first cylinder 6 and the second cylinder 7 are both arranged along the length of the base plate 1. The output shaft of the first cylinder 6 is in driving connection with the unwinding gantry 2, and the output shaft of the second cylinder 7 is in driving connection with the rewinding gantry 4.
[0033] Reference Figure 1 and Figure 2 The unwinding gantry 2 is provided with an unwinding shaft 21 that rotates along the width direction of the base plate 1. The unwinding gantry 2 is provided with an unwinding motor 22, and the output shaft of the unwinding motor 22 is transmission-connected to one end of the unwinding shaft 21. Two unwinding guide rollers 23 are provided on the unwinding gantry 2 to rotate parallel to the unwinding shaft 21. The two unwinding guide rollers 23 are arranged on the side of the unwinding shaft 21 close to the mounting frame 3. A tensioning roller 24 is provided on the unwinding gantry 2 in parallel with the unwinding guide roller 23. A first sliding block 8 and a second sliding block 9 are rotatably provided at both ends of the tensioning roller 24. A connecting blind groove 25 and a connecting through groove 26 are respectively provided vertically on the two opposite vertical side walls of the unwinding gantry 2. The first sliding block 8 is slidably connected to the connecting blind groove 25, and the second sliding block 9 is slidably connected to the connecting through groove 26. A piece of the second sliding block 9 passes through the unwinding gantry 2 through the connecting through groove 26. A tensioning cylinder 27 is mounted on the vertical sidewall of the unwinding portal 2, which is provided with a connecting slot 26. The output shaft of the tensioning cylinder 27 extends vertically and is connected to the second sliding block 9. A reel 10 is mounted on the reeling portal 4, rotatably along the width of the base plate 1. A reel motor 11 is mounted on the reeling portal 4, and the output shaft of the reel motor 11 is drivingly connected to one end of the reel 10. A reel guide roller 12 is mounted on the reeling portal 4, rotatably parallel to the reel 10. The reel guide roller 12 is located on the side of the reel 10 that is closest to the mounting frame 3.
[0034] Reference Figure 2-4 The mounting gantry 30 is arranged on the top surface of the mounting frame 3, and the flattening assembly 5 is arranged on the side of the mounting frame 3 close to the unwinding gantry 2. The flattening assembly 5 includes a flattening roller 51, a flattening motor 52, and a mounting plate 53. Two flattening rollers 51 are arranged horizontally and symmetrically about the central axis in the longitudinal direction of the mounting frame 3, and the distance between the two flattening rollers 51 gradually increases as they move away from the unwinding gantry 2. Two mounting plates 53 are connected to the mounting gantry 30, and the two mounting plates 53 are arranged in a one-to-one correspondence with the two flattening rollers 51. Two flattening motors 52 are provided on the mounting gantry 30, and the two flattening motors 52 are arranged in a one-to-one correspondence with the two flattening rollers 51. One end of the flattening roller 51 is drivingly connected to the output shaft of the flattening motor 52, and the other end is rotatably connected to the mounting plate 53. The flattening roller 51 is arranged in contact with the top surface of the mounting frame 3.
[0035] Reference Figure 2 and Figure 4The mounting gantry 30 is provided with a die-cutting cylinder 13, and the output shaft of the die-cutting cylinder 13 extends vertically downward and is connected to the die-cutting knife 14. The edge of one side in the width direction of the die-cutting belt 15 is provided with a plurality of connecting holes 151 along the length direction of the die-cutting belt 15, and the connecting holes 151 are arranged at equal intervals. The mounting gantry 30 is connected to a connecting plate 16 on the side where the connecting holes 151 are provided near the die-cutting belt 15, and a controller 17 is provided on the connecting plate 16. Two connecting wires 18 are provided on the controller 17, and the ends of the two connecting wires 18 away from the controller 17 are connected to contact blocks 19. One end of the two contact blocks 19 is fitted and corresponds to the position of the connecting holes 151 on the die-cutting belt 15. The edge of the die-cutting belt 15 is also fitted with the two contact blocks 19. The controller 17 is electrically connected to the die-cutting cylinder 13.
[0036] Reference Figure 3 A clamping plate 20 is vertically mounted on the top surface of the mounting frame 3 along its length. The bottom edge of the clamping plate 20 is aligned with the top surface of the mounting frame 3, and one side of the clamping plate 20 abuts the side of the die-cutting belt 15 away from the connecting plate 16. An adjustment screw 28 and a guide rod 29 are vertically mounted on the side of the clamping plate 20 away from the connecting plate 16. The adjustment screw 28 is threadedly connected to the mounting door 30, and the guide rod 29 extends through the mounting door 30 and slidably engages with it. The guide rod 29 is provided with adjustment scale lines along its length.
[0037] Reference Figure 1-3 During the die-cutting operation, the die-cutting tape 15 passes through two unwinding guide rollers 23 and the tensioning roller 24 between them and is transferred to the mounting frame 3. To adjust the tension of the die-cutting tape 15 made of different materials, the tensioning cylinder 27 drives the second sliding block 9 to slide vertically in the connecting groove 26, while the first sliding block 8 slides in the connecting blind groove 25. This allows the height of the tensioning roller 24 to be adjusted, allowing the structure to adapt to the different materials of the die-cutting tape 15.
[0038] Reference Figure 2-4 The die-cutting strip 15 moves above the mounting frame 3. Driven by the flattening motor 52, the two flattening rollers 51 rotate away from each other, stretching the width of the die-cutting strip 15 outward, reducing the possibility of the width of the strip 15 folding inward. For die-cutting strips 15 of different widths, the adjusting screw 28 is rotated. Driven and guided by the adjusting screw 28 and the guide rod 29, the clamping plate 20 abuts against one side of the width of the die-cutting strip 15, achieving positional guidance for die-cutting strips 15 of varying widths, ensuring that the position of the communication hole 151 always corresponds to the two contact blocks 19.
[0039] Reference Figure 3 and Figure 4When the position of the connecting hole 151 corresponds to the position of the two contact blocks 19, the circuit is connected, and the controller 17 sends a signal to the die-cutting cylinder 13. Under the action of the die-cutting cylinder 13, the die-cutting blade 14 moves downward and cuts the die-cutting strip 15, achieving precise cutting of the raw material. When there is a vertical positional deviation between the position of the die-cutting strip 15 and the position of the die-cutting blade 14, the first cylinder 6 and the second cylinder 7 are activated, driving the unwinding gantry 2 and the winding gantry 4 to move along the length of the base plate 1, thereby adjusting the position of the die-cutting strip 15 on the mounting frame 3. The die-cut die-cutting strip 15 is guided by the winding guide roller 12 and finally reeled on the winding guide roller 12.
[0040] The working principle of a die-cutting device with a corrective effect in the embodiment of the present application is as follows: During the die-cutting operation, the die-cutting tape 15 is conveyed to the mounting frame 3 via two unwinding guide rollers 23 and a tensioning roller 24 located between the two rollers. The tensioning roller 24 is height-adjustable to accommodate the tensioning requirements of the die-cutting tapes 15 made of different materials.
[0041] The two flattening rollers 51 stretch the width of the die-cutting strip 15 outward, reducing the possibility of the strip 15 folding inward. When there is a vertical misalignment between the die-cutting strip 15 and the die-cutting blade 14, the first and second cylinders 6 and 7 are activated, driving the unwinding and rewinding gantry 2 and 4 to move along the length of the base plate 1, thereby adjusting the position of the die-cutting strip 15 on the mounting frame 3.
[0042] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A die-cutting device with a deviation-correcting effect, characterized in that: The invention comprises a base plate (1), an unwinding door frame (2), a rewinding door frame (4) and an installation frame (3), wherein the unwinding door frame (2), the rewinding door frame (4) and the installation frame (3) are sequentially arranged on the top surface of the base plate (1) along the length direction of the base plate (1), the unwinding door frame (2) is provided with an unwinding shaft (21) which is rotatable along the width direction of the base plate (1), the rewinding door frame (4) is provided with a rewinding shaft (10) which is rotatable along the width direction of the base plate (1), and the installation frame (3) is provided with a mounting door frame ( 30), a die-cutting cylinder (13) is provided on the mounting gantry (30), an output shaft of the die-cutting cylinder (13) extends downward and is connected to a die-cutting knife (14), a die-cutting belt (15) is wound on the unwinding shaft (21), the die-cutting belt (15) passes between the mounting gantry (30) and the die-cutting knife (14) and is wound on the rewinding shaft (10), and a driving member for driving the unwinding gantry (2) and the rewinding gantry (4) to move along the length direction of the bottom plate (1) is provided on the bottom plate (1).
2. The die-cutting device with a deviation-correcting effect according to claim 1, characterized in that: A plurality of connecting holes (151) are provided at equal intervals along the length direction on one side of the width direction of the die-cutting belt (15); a connecting plate (16) is provided on the vertical inner wall of the mounting door frame (30) close to the connecting holes (151); a controller (17) is provided on the connecting plate (16); two wires (18) are provided on the controller (17); one end of the two wires (18) away from the controller (17) is connected to a contact block (19); the two contact blocks (19) are in contact and fit; the edge of the die-cutting belt (15) provided with the connecting holes (151) passes between the two contact blocks (19); and the controller (17) is electrically connected to the die-cutting cylinder (13).
3. The die-cutting device with a deviation-correcting effect according to claim 1, characterized in that: A flattening assembly (5) is provided at one end of the mounting door frame (30) close to the unwinding door frame (2), and the flattening assembly (5) includes two flattening rollers (51). The flattening rollers (51) are symmetrically arranged with the central axis of the mounting frame (3) as the symmetry axis, and the spacing between the two flattening rollers (51) increases in the direction away from the unwinding door frame (2). A driving member for driving the flattening rollers (51) to rotate is provided on the mounting frame (3), and the flattening rollers (51) are arranged in contact with the top surface of the mounting frame (3).
4. The die-cutting device with a deviation-correcting effect according to claim 2, characterized in that: A clamping plate (20) is provided on the mounting frame (3) along its length direction, the bottom edge of the clamping plate (20) is arranged to fit the top surface of the mounting frame (3), and an adjusting member for driving the clamping plate (20) to move along the width direction of the mounting frame (3) is provided on the mounting door frame (30).
5. The die-cutting device with a deviation-correcting effect according to claim 4, characterized in that: The adjusting member includes an adjusting screw (28) and a guide rod (29), one end of the adjusting screw (28) is rotatably connected to the clamping plate (20), the adjusting screw (28) is threadedly connected to the mounting door frame (30), one end of the guide rod (29) is connected to the clamping plate (20), the guide rod (29) passes through the mounting door frame (30) and slides with it, and the adjusting screw (28) is arranged parallel to the guide rod (29).
6. The die-cutting device with a deviation-correcting effect according to claim 1, characterized in that: Two unwinding guide rollers (23) are provided on the unwinding door frame (2) so as to rotate parallel to the unwinding shaft (21). The unwinding guide rollers (23) are provided on a side of the unwinding shaft (21) close to the mounting frame (3). A tensioning roller (24) is provided between the two unwinding guide rollers (23) so as to rotate parallel to each other. The height of the tensioning roller (24) is lower than that of the unwinding guide rollers (23). A driving member for driving the tensioning roller (24) to move in a vertical direction is provided on the mounting door frame (30).
7. The die-cutting device with a deviation-correcting effect according to claim 6, characterized in that: The driving member includes a tensioning cylinder (27), a first sliding block (8) and a second sliding block (9), the first sliding block (8) and the second sliding block (9) are respectively connected to the two ends of the tensioning roller (24), and the opposite sides of the unwinding door frame (2) are vertically provided with a connecting blind groove (25) and a connecting through groove (26), the first sliding block (8) is slidably set in the connecting blind groove (25), and the second sliding block (9) is slidably set in the connecting through groove (26), the tensioning cylinder (27) is connected to the unwinding door frame (2), and the output shaft of the tensioning cylinder (27) extends vertically and is connected to the second sliding block (9).
8. The die-cutting device with a deviation-correcting effect according to claim 5, characterized in that: The guide rod (29) is provided with scale lines along its length direction.