Sectional type pitched roof demolding mold

The segmented inclined top demoulding mold design solves the demoulding difficulty of complex products with multiple teeth, achieves efficient production and product refinement, reduces manufacturing costs and improves demoulding efficiency.

CN223407380UActive Publication Date: 2025-10-03XIAMEN JINGSHANGCHENG PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202422645340.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-03
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the prior art, complex products with multiple threads are difficult to demold after injection molding, which results in damage to the molded parts, increases work costs and reduces efficiency.

Method used

The mold design adopts segmented inclined ejector demoulding, including mold liner, gate sleeve, core groove and inclined ejector groove. Efficient demoulding is achieved through the inclined ejector in the inclined ejector groove. Combined with the inverted mold opening structure and large inclined ejection, smooth product demoulding is ensured.

Benefits of technology

It achieves efficient production, ensures exquisite product details and process stability, reduces manufacturing costs, and improves production efficiency and smooth demoulding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pitched roof demolding molds, and discloses a sectional type pitched roof demolding mold which comprises a mold container, two mold core grooves are formed in the mold container, and a connecting channel is arranged between the two mold core grooves so as to facilitate material flowing and pressure balance. A plastic product is arranged in the mold core groove, and the plastic product is circular. Three groups of pitched roof grooves are adopted, pitched roofs are arranged in the pitched roof grooves in a matched mode, under independent slow wire cutting, independent tooth beating is carried out, product teeth are in a pitched roof limit ejection mode, independent wire cutting forming is carried out, grinding machine machining is carried out, group-by-group serial number identification is carried out, discharging is carried out in sequence according to the electrode angle, and one group of teeth and one type of electrode meet the requirements that the tooth form is complete, and tooth rotating is smooth. According to the electrode machining mode, the whole thread form of a lathe is machined according to the standard, then wire cutting machining is conducted to calibrate the meter standard, the thread is divided into three sections to be subjected to wire cutting machining according to the standard, and finally the exquisite product details and the process stability are guaranteed while efficient production of the pitched roof demolding mold is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of inclined top demoulding moulds, in particular to a segmented inclined top demoulding mould. Background Art

[0002] Molds are various molds and tools used in industrial production to obtain the desired products through methods such as injection molding, blow molding, extrusion, die-casting or forging, smelting, and stamping. They mainly realize the processing of the shape of the object by changing the physical state of the molded material. There are many types of molds, which can be divided into hardware molds, plastic molds, and special molds according to the different molding materials.

[0003] There is a complex product with multiple teeth in the product structure. After the injection molding is completed, it is found that it is difficult to demould. When the ejector mechanism is used for demoulding, the injection molded parts are damaged due to the high strength, which increases the working cost and reduces the working efficiency.

[0004] To this end, we provide a segmented inclined top demoulding mold. The product has round teeth and a compact structure. The full circle of external teeth allows the opponent to be screwed in smoothly. Because the correct teeth cannot be achieved, the original full circle of teeth is changed to a segmented type. Only with a unique processing method can the product function smoothly. Utility Model Content

[0005] The purpose of the utility model is to provide a mold with segmented inclined top demoulding to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a segmented inclined top demolding mold, comprising a mold core, two gate sleeves are provided on the top of the mold core, two core grooves are provided on the mold core, and a connecting channel is provided between the two core grooves to facilitate material flow and pressure balance; a plastic product is built into the core groove, the plastic product is circular, and there are three trimming heads on the plastic product.

[0007] Preferably, the outer wall of the tooth trimming head is provided with three sections of tooth patterns.

[0008] Preferably, a corresponding inclined top groove is provided in the core groove, and an inclined top is adapted in the inclined top groove. The inclined top grooves are grouped into three, and there are three groups of inclined top grooves in one core groove.

[0009] The utility model provides a mold with segmented inclined top demoulding. It has the following beneficial effects:

[0010] (1) The utility model adopts three groups of inclined top grooves, each of which is equipped with an inclined top. Under separate slow wire cutting, the teeth are punched separately. The product teeth are ejected in the form of an inclined top limit. The teeth are formed by separate wire cutting → processed by a grinder → the serial numbers of each group are identified → discharge in sequence according to the electrode angle. One electrode for each group of teeth satisfies the requirement of complete tooth shape and smooth tooth rotation. Among them, the electrode processing method is: the lathe overall tooth shape is processed according to the standard → the wire cutting is then processed to calibrate the table base → the teeth are divided into 3 sections by wire cutting according to the base processing. Finally, the inclined top demoulding mold is realized in efficient production while ensuring the exquisiteness of product details and the stability of the process.

[0011] (2) The utility model has a round tooth structure and a compact structure, and the whole circle of external teeth enables the counterpart to be screwed in smoothly. Since the correct tooth cannot be achieved, the original whole circle of teeth is changed into a segmented type, which has a unique processing method to enable the product to function smoothly. The product adopts an inverted mold opening structure, the rear mold is inclined to remove the teeth, and the large angle is ejected for rapid demoulding. The product has a latent glue injection outside, the mold opening is smooth, and the demoulding production process is efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a three-dimensional diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic cross-sectional view of the overall structure of the utility model;

[0014] Figure 3 This is a view of the plastic product of the utility model;

[0015] Figure 4 This is a view of the inclined top groove of the utility model.

[0016] In the figure: mold liner 11, gate sleeve 12, plastic product 13, tooth pattern 14, inclined top groove 15. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0019] The preferred embodiment of the segmented inclined top demoulding mold provided by the present invention is as follows: Figure 1-4 As shown: A segmented bevel demoulding mold includes a mold core 11, and two gate sleeves 12 are provided on the top of the mold core 11. By providing the mold core 11 and cleverly arranging the layout of the bevel groove 15 in its internal structure, the functions of efficient demoulding and fine tooth trimming are achieved. Two core grooves are provided on the mold core 11, and a connecting channel is provided between the two core grooves to facilitate material flow and pressure balance; a plastic product 13 is built into the core groove, and the plastic product 13 is circular, and there are three tooth trimming heads on the plastic product 13; the outer wall of the tooth trimming head is provided with three sections of tooth pattern 14; a matching bevel groove 15 is provided in the core groove, and a bevel is adapted in the bevel groove 15, and the bevel groove 15 is grouped into three, and there are three groups of bevel grooves 15 in one core groove. The design of the mold of the utility model enables the bevel action of the plastic product to be more accurately controlled during the demoulding process, thereby improving the accuracy and efficiency of the tooth trimming head. In addition, the combination of inclined top grooves helps to simplify the mold structure and reduce manufacturing costs, while ensuring the stability and consistency of the product. The entire process is clean and neat, with optimized structure, short cycle and greatly improved production efficiency.

[0020] Three groups of inclined top grooves 15 are used, and inclined tops are adapted in the inclined top grooves 15. Under separate slow wire cutting, the teeth are punched separately. The product teeth are ejected in the inclined top limit mode, and are formed separately by wire cutting → processed by a grinder → after the serial numbers of each group are identified → discharge in sequence according to the electrode angle. One electrode for each group of teeth satisfies the complete tooth shape and smooth tooth rotation. Among them, the electrode processing method is: the overall tooth shape of the lathe is processed according to the standard → then the wire cutting is processed to calibrate the table base → then the teeth are divided into 3 sections by wire cutting according to the base processing, which finally realizes the efficient production of the inclined top demoulding mold while ensuring the exquisiteness of the product details and the stability of the process.

[0021] When in use, the product adopts an inverted mold opening structure, the rear mold is inclined to remove teeth, the large-angle ejection is fast demoulding, the product's external latent glue is fed, the mold is opened smoothly, and the demoulding production process is efficient.

[0022] In summary, the product has round teeth and a compact structure, and the full circle of external teeth allows the opponent to be screwed in smoothly. Since the correct teeth cannot be achieved, the original full circle of teeth is changed into a segmented type, which uses a unique processing method to enable the product to successfully realize its function.

[0023] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A segmented sloping top demoulding mold, comprising a mold liner (11), characterized in that: Two gate sleeves (12) are provided on the top of the mold liner (11), two core grooves are provided on the mold liner (11), and a connecting channel is provided between the two core grooves to facilitate material flow and pressure balance; a plastic product (13) is built into the core groove, the plastic product (13) is circular, and there are three trimming heads on the plastic product (13).

2. The mold with segmented inclined top demoulding according to claim 1, characterized in that: The outer wall of the tooth trimming head is provided with three sections of tooth patterns (14).

3. The mold with segmented inclined top demoulding according to claim 1, characterized in that: A corresponding inclined top groove (15) is provided in the core groove, and an inclined top is adapted in the inclined top groove (15). The inclined top grooves (15) are arranged in groups of three, and there are three groups of inclined top grooves (15) in one core groove.