Flexible bonding mechanism

Abstract

The utility model provides a flexible bonding mechanism which comprises a transmission frame body, and the transmission frame body is provided with a product carrier loaded with a carbon box; the pasting push block assembly is located on one side of the product carrier and comprises a guide part and a front push part; the bonding push rod assembly is positioned below the positioning opening of the product carrier; a positioning opening is formed in the carbon box, a PET film and adhesive sticker are arranged in the carbon box, the adhesive sticker is positioned above the positioning opening, the PET film is limited in a limiting piece of the carbon box by the guide component, the limiting piece is located on one side of the positioning opening, and the bonding push rod assembly pushes the adhesive sticker to move towards the PET film to complete primary bonding. And the forward pushing part pushes the PET film until the PET film is attached to the adhesive sticker pushed in place by the bonding push rod assembly, so that bonding between the PET film and the adhesive sticker is completed. The utility model relates to the technical field of carbon box assembling and manufacturing.

Description

Technical Field

[0001] The utility model relates to the technical field of carbon box assembly and manufacturing, in particular to a flexible bonding mechanism. Background Art

[0002] In the existing carbon cartridge manufacturing process, the quality of the bond between the self-adhesive sticker and the PET film directly impacts the performance and user experience of the final product. While traditional manual bonding offers a certain degree of flexibility, the wide range of operator skill levels leads to inconsistent overlap between the sticker and the PET film, increasing the difficulty of subsequent assembly and reducing production efficiency. Furthermore, manual bonding methods struggle to ensure consistent adhesion, which can lead to issues such as film bubbles during use, impacting the user experience.

[0003] On the other hand, although there are some technical solutions on the market that use semi-automatic equipment to bond self-adhesive labels to PET films, these devices are usually large in size, not only taking up more production line space, but also posing certain difficulties when introducing fully automated production processes.

[0004] Therefore, it is imperative to design a flexible bonding mechanism. Utility Model Content

[0005] In response to the above-mentioned defects of the prior art, the utility model provides a flexible bonding mechanism, which aims to solve the problems of poor consistency and low efficiency caused by manual bonding of self-adhesive stickers and PET films in the existing carbon box production, as well as the large space occupied and difficulty in introducing fully automated production processes when using semi-automated equipment.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a flexible bonding mechanism, including a transmission frame, on which is configured: a product carrier loaded with a carbon box; a pasting push block assembly located on one side of the product carrier, the pasting push block assembly including a guide component and a forward pushing component; a bonding push rod assembly located below the positioning port of the product carrier; a PET film and a self-adhesive sticker are configured in the carbon box, the self-adhesive sticker is positioned above the positioning port, the PET film is limited by the guide component in the limiting part of the carbon box, and the limiting part is located on one side of the positioning port, the bonding push rod assembly pushes the self-adhesive sticker to move toward the PET film to complete the initial bonding, and the forward pushing component pushes the PET film until it fits with the self-adhesive sticker that has been pushed into place by the bonding push rod assembly, thereby completing the bonding between the PET film and the self-adhesive sticker.

[0007] Based on the above, the beneficial effect of a flexible bonding mechanism is to solve the problems of poor consistency and low efficiency caused by manual bonding of self-adhesive stickers and PET films in the existing carbon cartridge production, as well as the large space occupied by semi-automated equipment and the difficulty in introducing a fully automated production process. The main advantages are:

[0008] The utility model ensures that the guiding component of the pasting push block assembly can accurately position the PET film within the limit piece through the cooperation of the pasting push block assembly and the pasting push rod assembly, and then the pasting push rod assembly completes the initial pasting by pushing the self-adhesive sticker in the direction of the PET film, and finally, the front pushing component of the pasting push block assembly pushes the PET film until it is in contact with the pasting push rod assembly, and the self-adhesive sticker and the PET film are bonded by parallel extrusion, thereby improving the consistency and reliability of the finished product and reducing the quality problems caused by poor bonding, and the automated bonding process reduces the time and error rate of manual operation, greatly improves production efficiency, and significantly improves production speed and batch production capacity; the utility model adopts a transmission frame as the main trunk, and adopts a compact pasting push block assembly and a bonding push rod assembly on the transmission frame, so that the utility model occupies less space, which is conducive to building a more efficient production line layout;

[0009] The beneficial effect of the guide component is to locate the position of the PET film; the beneficial effect of the forward pushing component is to ensure that the PET film is completely fitted with the adhesive and to ensure the consistency of the bonding effect; the beneficial effect of the bonding push rod assembly is to control the movement of the adhesive to achieve the purpose of initial bonding; the beneficial effect of the limiter is to effectively limit the position of the PET film and prevent it from shifting during the bonding process.

[0010] Furthermore, the guide component is provided with a guide cylinder and a positioning rod. The positioning rod is provided at the output end of the guide cylinder. The positioning rod cooperates with the limiting member to complete the positioning of the PET film.

[0011] Based on the above, the beneficial effect of the guide cylinder is to drive the positioning rod to achieve stable positioning of the PET film; the beneficial effect of the positioning rod is to be used in conjunction with the limiter to ensure the stability and position accuracy of the PET film during the bonding process.

[0012] Furthermore, the bonding push rod assembly includes an upper push cylinder, an upper push slider, a rear push cylinder and a rear push rod. The upper push slider is arranged on the output end of the upper push cylinder and is slidably connected to one side of the upper push cylinder. The rear push cylinder is arranged on the upper push slider, and the rear push rod is arranged at the output end of the rear push cylinder. The rear push rod is used to push the self-adhesive adhesive toward the PET film to complete the initial bonding.

[0013] Based on the above, the beneficial effect of the upward push cylinder is to drive the rear push rod to move upward through the upward push slider, so that the rear push rod extends from the bottom to the top of the positioning port of the product carrier to ensure that the rear push rod and the self-adhesive are on the same horizontal plane; the beneficial effect of the rear push cylinder is to drive the rear push rod to move toward the self-adhesive, so that the self-adhesive can accurately contact the PET film and initially bond.

[0014] Furthermore, the forward pushing component is provided with a forward pushing cylinder and a forward pushing rod, and the forward pushing rod is provided at the output end of the forward pushing cylinder, and the forward pushing rod is used to push the PET film until it is in contact with the bonding push rod assembly.

[0015] Based on the above, the beneficial effect of the forward push cylinder is to drive the forward push rod to ensure that the PET film can completely fit the adhesive label to complete the final pasting.

[0016] Furthermore, the transmission frame is provided with two synchronous conveyor belts, and the product carrier is configured on the two synchronous conveyor belts.

[0017] Based on the above, the beneficial effect of the synchronous conveyor belt is to ensure the stability and smoothness of the product carrier during the transmission process.

[0018] Furthermore, a carrier positioning assembly is provided on the side of the transmission frame away from the pasting push block assembly, and an edge positioning plate is provided on the side of the transmission frame close to the pasting push block assembly. The carrier positioning assembly includes a positioning cylinder and a positioning push block, and the positioning push block is provided with a matching inner groove, which is adapted to the outer edge of the product carrier. The positioning cylinder positions the product carrier and fits it to the edge positioning plate through the positioning push block.

[0019] Based on the above, the beneficial effect of the carrier positioning assembly is to ensure the accurate position of the product carrier during the processing through the positioning cylinder and the positioning push block; the beneficial effect of the edge positioning plate is to provide a reliable positioning reference surface for the product carrier; the beneficial effect of the positioning cylinder is to achieve fast and accurate positioning of the product carrier by driving the positioning push block to move; the beneficial effect of the inner groove is that the positioning push block can fit tightly against the product carrier, thereby improving the reliability of positioning.

[0020] In order to more clearly illustrate the above features of the present invention and the objectives to be achieved, the present invention will be further described below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 : is a three-dimensional diagram of the utility model;

[0022] Figure 2 : It is a schematic diagram of the operation of the utility model;

[0023] Figure 3 : It is a schematic diagram of the structure of the rear push cylinder and the rear push rod of the utility model;

[0024] Figure 4 : It is a schematic diagram of the coordination of the components on the positioning port of the present invention.

[0025] Explanation of the accompanying numbers: 1-transmission frame, 11-synchronous conveyor belt, 12-carrier positioning assembly, 121-positioning cylinder, 122-positioning push block, 1221-matching inner groove, 13-edge positioning plate, 2-product carrier, 3-carbon box, 30-positioning port, 31-PET film, 32-self-adhesive sticker, 33-limiting part, 4-adhesive push block assembly, 41-guide component, 411-guide cylinder, 412-positioning rod, 42-forward push component, 421-forward push cylinder, 422-front push rod, 5-adhesive push rod assembly, 51-up push cylinder, 52-up push slider, 53-back push cylinder, 54-back push rod. DETAILED DESCRIPTION

[0026] like Figure 1-Figure 4 As shown, a flexible bonding mechanism includes a transmission frame 1, and the transmission frame 1 is equipped with: a product carrier 2 loaded with a carbon box 3; a pasting push block assembly 4 located on one side of the product carrier 3, the pasting push block assembly 4 including a guide component 41 and a front pushing component 42; a bonding push rod assembly 5 located below the positioning port 30 of the product carrier 3; a PET film 31 and a self-adhesive label 32 are arranged in the carbon box 3, the self-adhesive label 32 is positioned above the positioning port 30, the PET film 31 is limited by the guide component 41 in the limiting component 33 of the carbon box 3, and the limiting component 33 is located on one side of the positioning port 30, the bonding push rod assembly 5 pushes the self-adhesive label 32 toward the PET film 31 to complete the initial bonding, and the front pushing component 42 pushes the PET film 31 until it is in contact with the self-adhesive label 32 that has been pushed into place by the bonding push rod assembly 5, thereby completing the bonding between the PET film 31 and the self-adhesive label 32.

[0027] The guide component 41 is provided with a guide cylinder 411 and a positioning rod 412 . The positioning rod 412 is provided at the output end of the guide cylinder 411 . The positioning rod 412 cooperates with the limiting member 33 to complete the positioning of the PET film 31 .

[0028] The bonding push rod assembly 5 includes an upper push cylinder 51, an upper push slider 52, a rear push cylinder 53 and a rear push rod 54. The upper push slider 52 is arranged on the output end of the upper push cylinder 51 and is slidably connected to one side of the upper push cylinder 51. The rear push cylinder 53 is arranged on the upper push slider 52. The rear push rod 54 is arranged at the output end of the rear push cylinder 53. The rear push rod 54 is used to push the self-adhesive 32 toward the PET film 31 to complete the initial bonding.

[0029] The forward pushing component 42 is provided with a forward pushing cylinder 421 and a forward pushing rod 422 . The forward pushing rod 422 is provided at the output end of the forward pushing cylinder 421 . The forward pushing rod 422 is used to push the PET film 31 until it is in contact with the bonding pushing rod assembly 5 .

[0030] The transmission frame 1 is provided with two synchronous conveyor belts 11 , and the product carrier 2 is disposed on the two synchronous conveyor belts 11 .

[0031] A carrier positioning assembly 12 is provided on the side of the transmission frame 1 away from the pasting push block assembly 4, and an edge positioning plate 13 is provided on the side of the transmission frame 1 close to the pasting push block assembly 4. The carrier positioning assembly 12 includes a positioning cylinder 121 and a positioning push block 122. The positioning push block 122 is provided with a matching inner groove 1221, and the matching inner groove 1221 is adapted to the outer edge of the product carrier 2. The positioning cylinder 121 positions the product carrier 2 and fits it on the edge positioning plate 13 through the positioning push block 122.

[0032] In summary, the specific implementation methods of the present invention are as follows:

[0033] First, the product carrier 2 is transported to the processing position via the two synchronous conveyor belts 11 on the transmission frame 1. At this time, the positioning cylinder 121 of the carrier positioning assembly 12 on the transmission frame 1 drives the positioning push block 122, and the matching inner groove 1221 on the positioning push block 122 tightly fits the outer edge of the product carrier 2, positioning the other side of the product carrier 2 on the edge positioning plate 13 on the transmission frame 1, thereby ensuring the accuracy of the position of the product carrier 2 during the processing;

[0034] Next, the guide cylinder 411 of the pasting push block assembly 4 drives the positioning rod 412 to move along the set path and cooperate with the limiter 33 in the carbon box 3 to limit the position of the PET film 31 so that it will not deviate during the bonding process. Subsequently, the upper push cylinder 51 of the bonding push rod assembly 5 drives the upper push slider 52 to rise along the track until the rear push rod 54 passes through the positioning port 30 and reaches the same horizontal plane as the self-adhesive 32. The self-adhesive 32 is positioned above the positioning port 30 in an arc shape. Then, the rear push cylinder 53 pushes After the movement, the push rod 54 moves toward the PET film 31, thereby pushing the self-adhesive label 32 toward the PET film 31 to complete the initial bonding. After the self-adhesive label 32 and the PET film 31 are initially in contact, the forward pushing cylinder 421 in the forward pushing component 42 is started, driving the forward pushing rod 422 to push the PET film 31 further toward the self-adhesive label 32 until the two are completely adhered together. In this way, through the joint action of the forward pushing component 42 and the bonding push rod assembly 5, the final bonding of the PET film 31 and the self-adhesive label 32 is achieved.

[0035] The above description is only the optimal solution embodiment of the present invention and is not intended to limit the present invention. Various modifications or replacements of the present invention made by those skilled in the art without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.

Claims

1. A flexible bonding mechanism, comprising a transmission frame (1), characterized in that: The transmission frame (1) is provided with: a product carrier (2) loaded with a carbon cartridge (3); A pasting push block assembly (4) located on one side of the product carrier (2), the pasting push block assembly (4) comprising a guide component (41) and a forward pushing component (42); a bonding push rod assembly (5) located below the positioning opening (30) of the product carrier (2); The carbon box (3) is provided with a PET film (31) and a self-adhesive sticker (32), the self-adhesive sticker (32) is positioned above the positioning opening (30), the PET film (31) is limited by the guide component (41) in the limiting component (33) of the carbon box (3), the limiting component (33) is located on one side of the positioning opening (30), the bonding push rod assembly (5) pushes the self-adhesive sticker (32) toward the PET film (31) to complete the initial bonding, and the forward pushing component (42) pushes the PET film (31) until it is in contact with the self-adhesive sticker (32) that has been pushed into place by the bonding push rod assembly (5), thereby completing the bonding between the PET film (31) and the self-adhesive sticker (32).

2. A flexible bonding mechanism according to claim 1, characterized in that: The guide component (41) is provided with a guide cylinder (411) and a positioning rod (412). The positioning rod (412) is provided at the output end of the guide cylinder (411). The positioning rod (412) cooperates with the limiting component (33) to complete the positioning of the PET film (31).

3. The flexible bonding mechanism according to claim 1, characterized in that: The bonding push rod assembly (5) includes an upper push cylinder (51), an upper push slider (52), a rear push cylinder (53) and a rear push rod (54), wherein the upper push slider (52) is arranged on the output end of the upper push cylinder (51) and is slidably connected to one side of the upper push cylinder (51), the rear push cylinder (53) is arranged on the upper push slider (52), and the rear push rod (54) is arranged at the output end of the rear push cylinder (53), and the rear push rod (54) is used to push the self-adhesive sticker (32) toward the PET film (31) to complete the initial bonding.

4. The flexible bonding mechanism according to claim 1, characterized in that: The forward pushing component (42) is provided with a forward pushing cylinder (421) and a forward pushing rod (422). The forward pushing rod (422) is provided at the output end of the forward pushing cylinder (421). The forward pushing rod (422) is used to push the PET film (31) until it is in contact with the bonding pushing rod assembly (5).

5. The flexible bonding mechanism according to claim 1, characterized in that: The transmission frame (1) is provided with two synchronous conveyor belts (11), and the product carrier (2) is arranged on the two synchronous conveyor belts (11).

6. The flexible bonding mechanism according to claim 1, characterized in that: A carrier positioning assembly (12) is provided on a side of the transmission frame (1) away from the pasting push block assembly (4), and an edge positioning plate (13) is provided on a side of the transmission frame (1) close to the pasting push block assembly (4). The carrier positioning assembly (12) comprises a positioning cylinder (121) and a positioning push block (122). The positioning push block (122) is provided with a matching inner groove (1221). The matching inner groove (1221) is adapted to the outer edge of the product carrier (2). The positioning cylinder (121) positions the product carrier (2) on the edge positioning plate (13) through the positioning push block (122).

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