Dripper assembling device
By designing a dripper assembly device, automatic loading and assembly of dripper components are achieved, which solves the problems of low manual assembly efficiency and difficult quality control, and improves assembly efficiency and quality.
Patent Information
- Application Number
- CN202422615542.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing dripper assembly process relies on manual assembly, which is inefficient and difficult to control quality.
A dripper assembly device is designed, including a frame, a turntable assembly, a material transfer assembly, a detection assembly and a welding device, to achieve automatic loading and assembly of various components of the dripper, and ensure the assembly quality through multiple detection components.
The automated assembly of dripper components is achieved, which improves assembly efficiency and ensures assembly quality by testing components.
Smart Images

Figure CN223407482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dripper assembly equipment, in particular to a dripper assembly device. Background Art
[0002] A dripper is an important agricultural irrigation device that can effectively regulate water flow and evenly deliver water droplets to the roots of plants to meet their growth needs. It is a small plastic device, usually composed of a drip tape and a drip arrow, which pushes water droplets to the roots of plants through micro nozzles. Drippers are widely used in agricultural irrigation and have many advantages and challenges, as well as a rapidly developing future prospect.
[0003] The working principle and basic structure of the dripper are the core of its irrigation function. The dripper releases tiny water droplets through micropores or micronozzles. These water droplets are evenly distributed from the drip irrigation belt and adjusted by the drip irrigation nozzle, and finally drip into the roots of the plants. The drip irrigation belt releases the pressure stably through continuous micropores or micronozzles, ensuring the stability and uniformity of the water flow. At the same time, the drip irrigation arrow can be adjusted according to actual needs to adapt to the growth needs of different plants.
[0004] There are various types of drippers at present, such as the Chinese utility model patent with patent number CN201620878370.X, and the patent name is "Inner-insert pressure-compensating dripper and drip irrigation belt". The inner-insert pressure-compensating dripper generally includes three parts: a dripper body, an upper cover, and an internal elastic diaphragm. The dripper with the above structure can achieve the purpose of uniform dripper flow under different pressures, improve the anti-clogging performance of the drip irrigation belt, and thus improve the drip irrigation efficiency. However, the assembly process of the dripper with the above structure mainly relies on manual assembly, lacks corresponding automated assembly equipment, and has low assembly efficiency. In addition, relying on manual assembly, the assembly quality is difficult to control. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a dripper assembly device, which can realize automatic loading and assembly of various components of the dripper, has high assembly efficiency, and can detect the assembled components during the assembly process to ensure assembly quality.
[0006] In order to solve the above technical problems, the technical solution of the utility model is:
[0007] A dripper assembly device comprises a frame, a turntable assembly is provided on the frame, a plurality of assembly stations are arranged on the circumference of the turntable assembly, a dripper main body loading assembly is provided on one side of the frame, the dripper main body loading assembly is connected to a first material moving assembly, the first material moving assembly is arranged across the turntable assembly and the frame, and moves the dripper main body on the dripper main body loading assembly to the assembly station, a first detection assembly is provided on the frame and near the first material moving assembly, the detection direction of the first detection assembly is toward the assembly station, a second material moving assembly is provided on the frame and near the first detection assembly, the second material moving assembly is connected to the gasket loading assembly, the frame and near the A second detection assembly is provided at the second material moving assembly, a third material moving assembly is provided on the frame and near the second detection assembly, the third material moving assembly is connected to the upper cover material assembly, a pressing assembly is provided on the frame and near the third material moving assembly, the pressing direction of the pressing assembly is toward the assembly station, a third detection assembly is provided on the frame and near the pressing assembly, a welding device is provided on one side of the frame and near the third detection assembly, a fourth detection assembly is provided on the frame and near the welding device, a material picking device is provided on one side of the frame and near the fourth detection assembly, a material lifting assembly is provided at the bottom of the material picking device, and the material lifting assembly is arranged corresponding to the assembly station.
[0008] As an improved technical solution, the turntable assembly includes a turntable rotatably mounted on the frame, the assembly stations are arranged in a circle at equal intervals on the outer periphery of the turntable, a fixing rod is sleeved on the middle position of the turntable, one end of the fixing rod is mounted on the frame, and a support plate is mounted on the other end, one end of the first material moving assembly, the second material moving assembly and the third material moving assembly are all mounted on the support plate, and the other ends are all mounted on the frame.
[0009] As an improved technical solution, the first material moving assembly, the second material moving assembly and the third material moving assembly all include a material moving rack, one end of the material moving rack is mounted on the support plate, and the other end is mounted on the machine frame, a slider pushed by a first cylinder is mounted on the material moving rack, a second cylinder is mounted on the slider, a connecting block is mounted on the piston rod of the second cylinder, and a material picking component is mounted on the connecting block.
[0010] As an improved technical solution, the assembly station includes a main body, which is arranged on the outer periphery of the turntable. The main body is provided with a limiting groove for accommodating the dripper body, and the limiting groove is adapted to the outer shape of the dripper body. A limiting mechanism is movably installed on the side wall of the limiting groove, and the limiting mechanism is arranged corresponding to the groove on the dripper body.
[0011] As an improved technical solution, the limiting mechanism includes a limiting block, which is movably installed in a mounting groove provided on the main body. One end of the limiting block extends to the outside of the mounting groove and forms a limiting portion. The limiting portion is arranged in a spherical structure, and the other end is abutted by a spring. The spring is compressed between the limiting block and the side wall of the mounting groove.
[0012] As an improved technical solution, the ejection assembly includes a third cylinder, which is installed on the frame. A ejection plate is installed on the piston rod of the third cylinder, and at least one ejection rod is installed on the top plate. The ejection rod passes through the main body and extends into the limit groove.
[0013] As an improved technical solution, the pressing assembly includes a mounting bracket, which is installed on the frame. A fourth cylinder is installed on the side of the mounting bracket close to the assembly station. A mounting plate is installed on the piston rod of the fourth cylinder. A fifth cylinder is installed on the mounting plate. The piston rod of the fifth cylinder passes through the mounting plate and is installed with a plastic pressing block. The plastic pressing block is arranged corresponding to the assembly station.
[0014] As an improved technical solution, the first detection component, the second detection component, the third detection component and the fourth detection component all include a support column, a support block is adjustably installed on the support column, a movable block driven by a servo motor is installed on the support block, a support plate is installed on the movable block, and a visual detection probe is installed on the support plate.
[0015] After adopting the above technical solution, the beneficial effects of the utility model are:
[0016] A frame is set up, a turntable assembly is provided on the frame, and several assembly stations are arranged on the circumference of the turntable assembly. The turntable assembly drives the assembly stations to rotate step by step to realize the continuous process assembly of the dripper. A dripper main body loading assembly is provided on one side of the frame, and the dripper main body is loaded through the dripper main body loading assembly. The dripper main body loading assembly is connected to the first material moving assembly. The first material moving assembly is arranged across the turntable assembly and the frame, and moves the dripper main body on the dripper main body loading assembly to the assembly station. Thus, the dripper main body on the dripper main body loading assembly can be transferred to the assembly station through the first material moving assembly. A first detection assembly is provided on the frame and close to the first material moving assembly. The detection direction of the first detection assembly Towards the assembly station, the first detection component can be used to detect whether the dripper body exists and whether the placement direction is correct. A second material moving component is provided on the rack and close to the first detection component. The second material moving component is connected to the gasket loading component. The gasket loading and transportation can be realized through the gasket loading component. The gasket on the gasket loading component can be placed on the dripper body on the assembly station through the second material moving component. A second detection component is provided on the rack and close to the second material moving component. The second detection component can be used to detect whether the gasket exists and whether there are defects. A third material moving component is provided on the rack and close to the second detection component. The third material moving component is connected to the upper cover loading component. The upper cover loading component can be used to realize Material feeding and conveying, the upper cover on the upper cover feeding assembly can be transferred to the dripper body on the assembly station through the third material moving assembly, which is convenient for assembling the dripper, and a pressing assembly is provided on the frame and near the third material moving assembly, and the pressing direction of the pressing assembly is toward the assembly station, and pressure can be applied to the upper cover through the pressing assembly to ensure that the upper cover is pressed into place, and a third detection assembly is provided on the frame and near the pressing assembly, and the third detection assembly can be used to detect whether the upper cover is present and whether the installation direction of the upper cover is correct, and whether there are defects on the surface of the upper cover, and a welding device is provided on one side of the frame and near the third detection assembly, and the welding device adopts a welding robot, and the welding of the upper cover and the dripper body is realized through the welding device, and the machine A fourth detection component is provided on the frame and near the welding device. The fourth detection component can be used to detect the welding quality of the upper cover and the dripper body to see whether there are welding defects. A feeding device is provided on one side of the frame and near the fourth detection component. A lifting component is provided at the bottom of the feeding device. The lifting component is arranged corresponding to the assembly station. The assembled dripper can be lifted from the assembly station by the lifting component to facilitate the grabbing of the feeding device. The assembled dripper on the organization station can be grabbed by the feeding device and transferred to the designated area, thereby realizing automatic loading and assembly of various components of the dripper, improving assembly efficiency, and during the assembly process, the assembled components can be inspected by a number of detection components to ensure assembly quality.
[0017] In summary, the utility model provides a dripper assembly device that can realize automatic loading and assembly of various components of the dripper, has high assembly efficiency, and can detect the assembled components during the assembly process to ensure assembly quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without inventive work. In addition, the various elements or parts in the drawings are not necessarily drawn according to the actual scale.
[0019] Figure 1 It is a structural diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the top structure of the utility model;
[0021] Figure 3 This is a schematic structural diagram of the turntable assembly in the present utility model;
[0022] Figure 4 This is a schematic cross-sectional view of the limiting mechanism of the present invention;
[0023] Figure 5 This is a schematic structural diagram of the first material moving assembly in the present utility model;
[0024] Figure 6 This is a schematic structural diagram of the first detection component in the present utility model;
[0025] Figure 7 This is a schematic structural diagram of the press material assembly of the present invention;
[0026] Figure 8 This is a schematic structural diagram of the top material assembly in the utility model;
[0027] Reference numerals:
[0028] 1. Frame, 2. Turntable assembly, 201. Turntable, 202. Fixed rod, 203. Support plate, 3. Assembly station, 301. Main body, 302. Limiting groove, 4. Dripper main body feeding assembly, 5. First material moving assembly, 501. Material moving rack, 502. First cylinder, 503. Slider, 504. Second cylinder, 505. Connecting block, 506. Material picking component, 6. First detection assembly, 601. Support column, 602. Support block, 603. Servo motor, 604. Movable block, 605. Support plate, 606. Visual detection probe, 7. Second material moving assembly, 8. Gasket Material assembly, 9. Second detection assembly, 10. Third material moving assembly, 11. Upper cover material loading assembly, 12. Material pressing assembly, 1201. Mounting frame, 1202. Fourth cylinder, 1203. Mounting plate, 1204. Fifth cylinder, 1205. Plastic pressing block, 13. Third detection assembly, 14. Welding device, 15. Fourth detection assembly, 16. Material taking device, 17. Material ejecting assembly, 1701. Third cylinder, 1702. Top plate, 1703. Ejector rod, 18. Limiting mechanism, 1801. Limiting block, 1802. Mounting groove, 1803. Limiting part, 1804. Spring. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0031] At the same time, the meaning of "and / or" or "and / or" appearing in the full text includes three options. Taking "A and / or B" as an example, it includes option A, or option B, or an option in which both A and B are satisfied.
[0032] In addition, in this utility model, the descriptions of "first" and "second" are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0033] like Figures 1-8As shown, a dripper assembly device, the utility model is a device for assembling the product of application number CN201620878370.X in the background technology, the dripper assembly device includes a frame 1, a turntable assembly 2 is provided on the frame 1, and a plurality of assembly stations 3 are arranged on the circumference of the turntable assembly 2. The turntable assembly 2 drives the assembly stations 3 to rotate in steps to realize the continuous process assembly of the dripper, and a dripper main body feeding assembly 4 is provided on one side of the frame 1. The dripper main body feeding assembly 4 can be fed by a vibration disk or by a combination of a conveyor belt and a conveyor rack. The two feeding methods are common knowledge among technicians in this technical field and will not be repeated here. The feeding and conveying of the dripper main body is realized by the dripper main body feeding assembly 4, and the dripper The main body loading component 4 is connected to the first moving component 5, and the first moving component 5 is arranged across the turntable component 2 and the frame 1, and moves the dripper main body on the dripper main body loading component 4 to the assembly station 3. Thus, the dripper main body on the dripper main body loading component 4 can be transferred to the assembly station 3 through the first moving component 5. A first detection component 6 is provided on the frame 1 and close to the first moving component 5. The detection direction of the first detection component 6 is toward the assembly station 3. The first detection component 6 can detect whether the dripper main body exists and whether the placement direction is correct. A second moving component 7 is provided on the frame 1 and close to the first detection component 6. The second moving component 7 is connected to the gasket loading component 8. The gasket loading component 8 can be vibrated by a vibration disk. The vibration disk vibrates The feeding method is common knowledge among technicians in this technical field and will not be described in detail here. The feeding and conveying of the gasket can be realized through the gasket feeding component 8. The gasket on the gasket feeding component 8 can be placed on the dripper body on the assembly station 3 through the second moving component 7. A second detection component 9 is provided on the frame 1 and close to the second moving component 7. The second detection component 9 can detect whether the gasket is present and whether there are defects. A third moving component 10 is provided on the frame 1 and close to the second detection component 9. The third moving component 10 is connected to the upper cover feeding component 11. The upper cover feeding component 11 can use a vibration disk to vibrate the material, or it can use a combination of a conveyor belt and a conveyor frame to feed the material. The two feeding methods are common knowledge among technicians in this technical field. , no further details are given here. The upper cover can be loaded and transported through the upper cover loading assembly 11. The upper cover on the upper cover loading assembly 11 can be transferred to the dripper body on the assembly station 3 through the third material moving assembly 10, so as to facilitate the assembly of the dripper. A pressing assembly 12 is provided on the frame 1 and close to the third material moving assembly 10. The pressing direction of the pressing assembly 12 is toward the assembly station 3. Pressure can be applied to the upper cover through the pressing assembly 12 to ensure that the upper cover is pressed into place. A third detection assembly 13 is provided on the frame 1 and close to the pressing assembly 12. The third detection assembly 13 can detect whether the upper cover is present and whether the installation direction of the upper cover is correct, and whether there are defects on the surface of the upper cover. A welding device 14 is provided on one side of the frame 1 and close to the third detection assembly 13.The welding device 14 adopts a welding robot, and the welding of the upper cover and the dripper body is achieved through the welding device 14. A fourth detection component 15 is provided on the frame 1 and near the welding device 14. The fourth detection component 15 can detect the welding quality of the upper cover and the dripper body to see whether there are welding defects. A material picking device 16 is provided on one side of the frame 1 and near the fourth detection component 15. The material picking device 16 adopts an automatic picking and placing robot. The assembled dripper can be taken away from the assembly station 3 by the automatic picking and placing robot and placed on the finished product storage The bottom of the picking device 16 is provided with a lifting assembly 17, which is arranged corresponding to the assembly station 3. The lifting assembly 17 can lift the assembled dripper from the assembly station 3 to facilitate the grabbing of the picking device 16. The picking device 16 can grab the assembled dripper on the organization station and transfer it to the designated area, thereby realizing the automatic loading and assembly of the various components of the dripper, improving the assembly efficiency, and during the assembly process, multiple detection components can be used to detect the assembled components to ensure the assembly quality.
[0034] like Figure 1-Figure 3 As shown, the turntable assembly 2 includes a turntable 201 rotatably mounted on the frame 1, and the turntable 201 is rotatably mounted on the frame 1 through a bearing and is driven by a motor to rotate step by step. Each time it rotates a fixed angle, the assembly stations 3 are arranged in a circle at equal intervals on the outer periphery of the turntable 201. A fixing rod 202 is sleeved on the middle position of the turntable 201, and the fixing rod 202 passes through the central axis of the turntable 201. One end of the fixing rod 202 is mounted on the frame 1, and a support plate 203 is mounted on the other end. The fixing rod 202 does not rotate. One end of the first material moving assembly 5, the second material moving assembly 7 and the third material moving assembly 10 are all mounted on the support plate 203, and the other end is all mounted on the frame 1. By arranging the fixing rod 202 and the support plate 203, the first material moving assembly 5, the second material moving assembly 7 and the third material moving assembly 10 can span the assembly station 3 on the turntable 201, and then the various components of the dripper are placed on the assembly station 3, thereby realizing the assembly of the dripper.
[0035] like Figure 1 、 Figure 2 and Figure 5As shown, the first material moving assembly 5, the second material moving assembly 7 and the third material moving assembly 10 all include a material moving frame 501, one end of the material moving frame 501 is mounted on the support plate 203, and the other end is mounted on the frame 1, the material moving frame 501 is mounted with a slider 503 pushed by the first cylinder 502, the slider 503 is slidably mounted on the material moving frame 501 through a slide rail, the first cylinder 502 is set in the horizontal direction, and pushes the slider 503 to slide in the horizontal direction, and the slider 503 is mounted with a second cylinder 504 The second cylinder 504 is arranged in the vertical direction, and a connecting block 505 is installed on the piston rod of the second cylinder 504, and a material-removing component 506 is installed on the connecting block 505. Thus, the connecting block 505 can be driven to move in the vertical direction by the extension and contraction of the piston rod of the second cylinder 504, thereby making the material-removing component 506 approach or move away from the material and the assembly station 3. The material-removing component 506 can be driven to move in the horizontal direction by the extension and contraction of the piston rod of the first cylinder 502, thereby realizing the displacement and loading of the material.
[0036] In this embodiment, the material picking component 506 can adopt a clamping cylinder or a material picking suction cup. The material picking component 506 in the first material moving component 5 and the third material moving component 10 adopts a clamping cylinder, and the material picking component 506 in the second material moving component 7 adopts a material picking suction cup. Therefore, different material picking components 506 are used according to different materials and their shapes.
[0037] like Figure 1 、 Figure 2 and Figure 4 As shown, the assembly station 3 includes a main body 301, which is arranged on the outer periphery of the turntable 201. The main body 301 is provided with a limiting groove 302 for accommodating the dripper body. The limiting groove 302 is arranged in a rectangular structure, and the limiting groove 302 is adapted to the outer shape of the dripper body. A limiting mechanism 18 is movably installed on the side wall of the limiting groove 302. The limiting mechanism 18 is arranged corresponding to the groove on the dripper body. The dripper body is limited and fixed by the limiting mechanism 18 to prevent the dripper body from moving during the rotation of the turntable 201.
[0038] like Figure 4 As shown, the limiting mechanism 18 includes a limiting block 1801, which is movably installed in a mounting groove 1802 provided on the main body 301. One end of the limiting block 1801 extends to the outside of the mounting groove 1802 and forms a limiting portion 1803. The limiting portion 1803 is provided in a spherical structure, and the other end is against a spring 1804. The spring 1804 is compressed between the limiting block 1801 and the side wall of the mounting groove 1802. By designing the limiting portion 1803 into a spherical structure and the bottom of the limiting block 1801 is against the spring 1804, the dripper body is facilitated to be inserted and ejected.
[0039] like Figure 8As shown, the ejection assembly 17 includes a third cylinder 1701, which is installed on the frame 1, and a top plate 1702 is installed on the piston rod of the third cylinder 1701, and at least one ejection rod 1703 is installed on the top plate 1702. In this embodiment, two ejection rods 1703 are provided, and the ejection rods 1703 pass through the main body 301 and extend into the limiting groove 302. The extension of the piston rod of the third cylinder 1701 can drive the top plate 1702 to move upward. During the upward movement of the top plate 1702, the ejection rod 1703 is driven to move synchronously, and then extend into the limiting groove 302 of the main body 301 to eject the assembled dripper, thereby facilitating the taking and placement of the material taking device 16.
[0040] like Figure 1-Figure 2 and Figure 7 As shown, the pressing assembly 12 includes a mounting frame 1201, which is installed on the frame 1, and a fourth cylinder 1202 is installed on the side of the mounting frame 1201 close to the assembly station 3. The fourth cylinder 1202 is arranged in a vertical direction, and a mounting plate 1203 is installed on the piston rod of the fourth cylinder 1202. A fifth cylinder 1204 is installed on the mounting plate 1203, and the fifth cylinder 1204 is also arranged in a vertical direction. The piston rod of the fifth cylinder 1204 passes through the mounting plate 1203 and is installed with a plastic pressing block 1205. The plastic pressing block 1205 is arranged corresponding to the assembly station 3. The extension of the piston rod of the fourth cylinder 1202 can drive the mounting plate 1203 to move downward and approach the assembly station 3. The extension of the piston rod of the fifth cylinder 1204 can drive the plastic pressing block 1205 to move downward and apply pressure to the upper cover so that the upper cover and the dripper body are pressed into place to facilitate subsequent welding.
[0041] like Figure 1-Figure 2 and Figure 6As shown, the first detection component 6, the second detection component 9, the third detection component 13 and the fourth detection component 15 all include a support column 601, and a support block 602 is adjustably installed on the support column 601. Specifically, the support block 602 is adjustably fixed to the support column 601 by bolts. By loosening the bolts, the position of the support block 602 on the support column 601 can be adjusted, thereby adjusting the height of the visual detection probe 606 in the vertical direction. A movable block 604 driven by a servo motor 603 is installed on the support block 602. Specifically, the servo motor 603 drives and connects the lead screw, and both ends of the lead screw are rotatably installed on the support block 602 through the bearing seat. A lead screw nut is threadedly connected to the lead screw, and the lead screw nut is fixed It is installed on the movable block 604. At the same time, the movable block 604 is slidably installed on the support block 602 through a guide rail. Thus, the rotation of the servo motor 603 can drive the movable block 604 to slide along the support block 602. A support plate 605 is installed on the movable block 604, and a visual inspection probe 606 is installed on the support plate 605. The servo motor 603 is set horizontally, and the servo motor 603 can drive the movable block 604 to move on the support block 602. Since the visual inspection probe 606 is installed on the movable block 604 through the support plate 605, the position of the visual inspection probe 606 in the horizontal direction can be adjusted, which makes it easier for the visual inspection probe 606 to correspond to the assembly station 3, and the debugging is convenient and quick;
[0042] In addition, the visual inspection probes 606 are all connected to the PLC control system or alarm device, and will record or alarm in time when an abnormality is found. For the recorded products, the material picking device 16 will place the products in the defective product placement area. For the alarmed products, the operator needs to handle them on site in a timely manner.
[0043] For ease of understanding, the working process of this embodiment is given below:
[0044] like Figures 1-8 As shown, first, the dripper body loading assembly 4 transports the dripper body and transports the dripper body to the bottom of the first material moving assembly 5. Then, the material picking component 506 of the first material moving assembly 5 grabs the dripper body. After that, the first cylinder 502 and the second cylinder 504 of the first material moving assembly 5 drive the dripper body to be transferred to the limiting groove 302 of the assembly station 3, and the limiting mechanism 18 in the limiting groove 302 is used to limit the position.
[0045] Afterwards, the turntable 201 rotates a certain angle to rotate the assembly station 3 with the dripper body placed thereon to the bottom of the first inspection component 6, and the first inspection component 6 performs a visual inspection on the dripper body on the assembly station 3;
[0046] After that, the turntable 201 rotates a certain angle, and the assembly station 3 with the dripper body placed thereon is rotated to the bottom of the second material moving assembly 7. At the same time, the gasket is transported to the bottom of the second material moving assembly 7 by the gasket loading assembly 8. The gasket is sucked up by the second material moving assembly 7 and transferred to the dripper body of the assembly station 3.
[0047] Afterwards, the turntable 201 rotates a certain angle to rotate the assembly station 3 with the gasket and the dripper body to the bottom of the second inspection component 9. The second inspection component 9 visually inspects the gasket on the assembly station 3 to check whether the gasket is present and whether there are any defects.
[0048] After that, the turntable 201 rotates a certain angle, and the assembly station 3 with the gasket and the dripper body is rotated to the bottom of the third material moving assembly 10. At the same time, the upper cover is transported to the bottom of the third material moving assembly 10 by the upper cover loading assembly 11. The third material moving assembly 10 grabs the upper cover and transfers it to the dripper body of the assembly station 3.
[0049] After that, the turntable 201 rotates a certain angle, and the assembly station 3 with the upper cover, gasket and dripper body is rotated to the bottom of the pressing assembly 12. The fourth cylinder 1202 and the fifth cylinder 1204 of the pressing assembly 12 are operated, and drive the plastic pressing block 1205 to press the upper cover and the dripper body together, so that the upper cover and the dripper body are in place.
[0050] After that, the turntable 201 rotates a certain angle, and the assembly station 3 after pressing the upper cover and the dripper body is rotated to the bottom of the third inspection component 13. The third inspection component 13 performs a visual inspection on the upper cover to check whether the upper cover is present, whether the installation direction of the upper cover is correct, and whether there are any defects on the upper cover surface;
[0051] After that, the turntable 201 rotates a certain angle, and the assembly station 3 after pressing the upper cover and the dripper body is rotated to the bottom of the welding device 14, and the upper cover and the dripper body are welded by the welding device 14;
[0052] Afterwards, the turntable 201 rotates a certain angle, and the assembly station 3 where the upper cover and the dripper body are welded is rotated to the bottom of the fourth inspection component 15. The fourth inspection component 15 inspects the welding quality of the upper cover and the dripper body to check whether there are any welding defects.
[0053] Afterwards, the turntable 201 rotates a certain angle and rotates the assembly station 3 with the assembled dripper to the bottom of the material picking device 16. At the same time, the third cylinder 1701 of the ejecting assembly 17 operates and ejects the assembled dripper from the limiting groove 302 of the assembly station 3 through the ejection rod 1703. Afterwards, the material picking device 16 removes the assembled dripper from the assembly station 3 and places it in the finished product placement area or the defective product placement area, thereby completing the assembly of the dripper.
[0054] In summary, the utility model provides a dripper assembly device that can realize automatic loading and assembly of various components of the dripper, has high assembly efficiency, and can detect the assembled components during the assembly process to ensure assembly quality.
[0055] It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of protection of the present invention. In addition, it should be understood that after reading the technical content of the present invention, those skilled in the art may make various changes, modifications and / or variations to the present invention, and all such equivalent forms also fall within the scope of protection defined by the appended claims of this application.
Claims
1. A dripper assembly device, characterized in that: The present invention comprises a frame, a turntable assembly is provided on the frame, a plurality of assembly stations are arranged on the circumference of the turntable assembly, a dripper main body loading assembly is provided on one side of the frame, the dripper main body loading assembly is connected to the first material moving assembly, the first material moving assembly is arranged across the turntable assembly and the frame, and moves the dripper main body on the dripper main body loading assembly to the assembly station, a first detection assembly is provided on the frame and near the first material moving assembly, the detection direction of the first detection assembly is toward the assembly station, a second material moving assembly is provided on the frame and near the first detection assembly, the second material moving assembly is connected to the gasket loading assembly, the frame and near the second material moving assembly A second detection component is provided at the part, a third material moving component is provided on the frame and near the second detection component, the third material moving component is connected to the upper cover material component, a pressing component is provided on the frame and near the third material moving component, the pressing direction of the pressing component is toward the assembly station, a third detection component is provided on the frame and near the pressing component, a welding device is provided on one side of the frame and near the third detection component, a fourth detection component is provided on the frame and near the welding device, a material picking device is provided on one side of the frame and near the fourth detection component, a material lifting component is provided at the bottom of the material picking device, and the material lifting component is arranged corresponding to the assembly station.
2. A dripper assembly device according to claim 1, characterized in that: The turntable assembly includes a turntable rotatably mounted on the frame, the assembly stations are arranged in a circle at equal intervals on the outer periphery of the turntable, a fixing rod is sleeved on the middle position of the turntable, one end of the fixing rod is mounted on the frame, and the other end is mounted on a support plate, one end of the first material moving assembly, the second material moving assembly and the third material moving assembly are all mounted on the support plate, and the other ends are all mounted on the frame.
3. A dripper assembly device according to claim 2, characterized in that: The first material moving assembly, the second material moving assembly and the third material moving assembly all include a material moving rack, one end of the material moving rack is mounted on the support plate, and the other end is mounted on the machine frame, a slider pushed by a first cylinder is mounted on the material moving rack, a second cylinder is mounted on the slider, a connecting block is mounted on the piston rod of the second cylinder, and a material picking component is mounted on the connecting block.
4. The dripper assembly device according to claim 2, characterized in that: The assembly station includes a main body, which is arranged on the outer periphery of the turntable. The main body is provided with a limiting groove for accommodating the dripper body, and the limiting groove is adapted to the outer shape of the dripper body. A limiting mechanism is movably installed on the side wall of the limiting groove, and the limiting mechanism is arranged corresponding to the groove on the dripper body.
5. The dripper assembly device according to claim 4, characterized in that: The limiting mechanism includes a limiting block, which is movably installed in a mounting groove provided on the main body. One end of the limiting block extends to the outside of the mounting groove to form a limiting portion. The limiting portion is arranged in a spherical structure, and the other end is abutted by a spring. The spring is compressed between the limiting block and the side wall of the mounting groove.
6. The dripper assembly device according to claim 4, characterized in that: The ejection assembly includes a third cylinder, which is installed on the frame. A ejection plate is installed on the piston rod of the third cylinder. At least one ejection rod is installed on the ejection plate. The ejection rod passes through the main body and extends into the limiting groove.
7. The dripper assembly device according to claim 1, characterized in that: The pressing assembly includes a mounting bracket, which is mounted on the frame. A fourth cylinder is installed on the side of the mounting bracket close to the assembly station. A mounting plate is installed on the piston rod of the fourth cylinder. A fifth cylinder is installed on the mounting plate. The piston rod of the fifth cylinder passes through the mounting plate and is installed with a plastic pressing block. The plastic pressing block is arranged corresponding to the assembly station.
8. The dripper assembly device according to claim 1, characterized in that: The first detection component, the second detection component, the third detection component and the fourth detection component all include a support column, a support block is adjustably mounted on the support column, a movable block driven by a servo motor is mounted on the support block, a support plate is mounted on the movable block, and a visual detection probe is mounted on the support plate.
Citation Information
Patent Citations
Interior empiecement formula pressure compensated dripper and drip irrigation zone
CN205922296U