P-type water seal welding device

By designing the limiting structure and temperature control of the P-type water seal welding device, the joint error problem caused by traditional manual adjustment is solved, and the precise welding and efficient welding process of the P-type water seal joint is achieved.

CN223407493UActive Publication Date: 2025-10-03SINOHYDRO BUREAU 14 CO LTD
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Patent Information

Application Number
CN202422573461.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-10-03
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The traditional method of manual observation and fixing of P-type water seal joints has large errors, resulting in slight misalignment and gaps in the joint position, affecting the welding accuracy.

Method used

A P-type water seal welding device is designed, including an upper template and a lower template. The template is provided with a long arc cavity and a long groove to form a limiting space matching the P-type water seal joint. The joint position is limited by the fitting of the template to avoid manual errors.

Benefits of technology

It achieves precise welding of P-type water seal joints, reduces minor misalignments and gaps, improves welding efficiency, and optimizes the welding process through temperature sensors and cooling water pipes to ensure full fusion of the joints.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a P-type water seal welding device. The P-type water seal welding device comprises an upper mold plate, a lower mold plate and a lower mold plate, a long-strip-shaped arc cavity is formed in the upper mold plate, an upper long-strip-shaped groove is formed in one side of the long-strip-shaped arc cavity, and the long-strip-shaped arc cavity and the upper long-strip-shaped groove are integrally formed; a lower long-strip-shaped groove is formed in the lower die plate, and one side of the lower long-strip-shaped groove is in arc transition with the upper end face of the lower die plate. The long-strip-shaped arc cavity, the upper long-strip-shaped groove and the lower long-strip-shaped groove form the limiting space matched with the P-type water seal connector, and the P-type water seal connector to be welded is limited in the limiting space to be welded, so that tiny misalignment and gaps generated at the position of the connector due to manual errors are avoided; therefore, accurate welding of the P-type water seal joint is ensured.
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Description

Technical Field

[0001] The present application relates to the technical field of P-type water seals, and in particular to a P-type water seal welding device. Background Art

[0002] P-type water seal, also known as P-type water-stop rubber (gate water seal), is mainly used in construction joints and deformation joints when concrete is cast in place. It is integrated with the concrete structure in foundation projects, underground facilities, tunnels and culverts, water supply aqueducts, retaining dams, etc. to ensure the service life of the project construction.

[0003] In traditional technology, when welding P-type water seal joints, the P-type water seal joints to be welded are usually placed on the gate. The center positions of the two joints are adjusted by manually observing the misalignment of the P-type water seal joints so that the two are concentric. Then the two joints are fixed to ensure the accurate welding of the two P-type water seal joints.

[0004] However, there is a large error in the method of manually observing and fixing the joints, which will cause slight misalignment and gaps in the joint positions. Utility Model Content

[0005] In order to solve or partially solve the problems existing in the related art, the present application provides a P-type water seal welding device.

[0006] To achieve the above objectives, this application is implemented through the following technical solutions:

[0007] A P-type water seal welding device, the P-type water seal welding device comprising:

[0008] An upper template is provided with a long arc cavity, one side of the long arc cavity is provided with an upper long strip groove, and the long arc cavity and the upper long strip groove are integrally formed;

[0009] The lower template is provided with a lower long strip groove, one side of which transitions to the upper end surface of the lower template in an arc shape;

[0010] Among them, when the upper template and the lower template fit together and their four side walls are flush, the long arc cavity, the upper long strip groove and the lower long strip groove constitute a limiting space that matches the P-type water seal joint.

[0011] Optionally, temperature sensors are respectively installed on the upper template and the lower template.

[0012] Optionally, cooling water pipes are respectively installed on the upper template and the lower template, and one end of the cooling water pipe is connected to the coolant.

[0013] Optionally, the cooling water pipe is a galvanized steel pipe.

[0014] Optionally, the upper formwork and the lower formwork are cast from thick aluminum plates.

[0015] Optionally, a handle is provided on the upper end surface of the upper template.

[0016] Optionally, a flexible rubber layer or a sponge layer is bonded to the surface of the handle.

[0017] The beneficial effects of the present application: the long arc cavity, the upper long strip groove and the lower long strip groove of the present application constitute a limited space that matches the P-type water seal joint. The welding operation is performed by restricting the P-type water seal joint to be welded within the limited space to avoid slight misalignment and gaps in the joint position caused by human errors, thereby ensuring the precise welding of the P-type water seal joint.

[0018] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0020] Figure 1 Schematic diagram of the structure of a P-type water seal welding device shown in an embodiment of the present application;

[0021] Figure 2 1 is a side view of a P-type water seal welding device shown in an embodiment of the present application;

[0022] Figure 3 2 is a front view of a P-type water seal welding device shown in an embodiment of the present application;

[0023] Figure 4 It is a schematic structural diagram of the handle shown in an embodiment of the present application.

[0024] Figure numerals: 1 upper template, 2 long arc cavity, 3 upper long strip groove, 4 lower template, 5 lower long strip groove, 6 temperature sensor, 7 cooling water pipe, 8 handle. DETAILED DESCRIPTION

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0027] In the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise expressly specified or limited. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0028] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0029] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0030] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

[0031] The above description is merely an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

[0032] In order to make the purpose, technical solutions and beneficial effects of the present application clearer, the preferred embodiments of the present application will be described in detail below with reference to the accompanying drawings to facilitate understanding by technical personnel.

[0033] Example 1:

[0034] See also Figures 1 to 3 , a P-type water seal welding device, the P-type water seal welding device comprising:

[0035] An upper template 1 is provided with an elongated arc cavity 2, one side of which is provided with an upper elongated groove 3, and the elongated arc cavity 2 and the upper elongated groove 3 are integrally formed;

[0036] The lower template 4 is provided with a lower elongated groove 5, one side of which transitions to the upper end surface of the lower template 4 in an arc shape;

[0037] Among them, when the upper template 1 and the lower template 4 fit together and their four side walls are flush, the long arc cavity 2, the upper long strip groove 3 and the lower long strip groove 5 form a limiting space that matches the P-type water seal joint.

[0038] Specifically, the upper template 1 and the lower template 4 are both rectangular structures, and the length, width and height of the two are consistent. The long arc cavity 2 is opened at the lower part of the upper template 1, and the cross section of the long arc cavity 2 is an arc shape with an open lower end. The upper long strip groove 3 is located on the side of the lower end opening of the long arc cavity 2; the lower long strip groove 5 is opened at the upper part of the lower template 4, and one side of the lower long strip groove 5 is smoothly transitioned to the upper end surface of the lower template 4 through the arc, and the groove depth of the lower long strip groove 5 is consistent with that of the upper long strip groove 3;

[0039] When in use, first cut the end face of the P-type water seal joint to be welded flat, file, clean and glue it, then place the P-type water seal joint to be welded in the upper template 1 and the lower template 4, push the two ends of the P-type water seal joint and press it toward the center with force, then close the upper template 1 and the lower template 4, and make the four side walls of the two flush. At this time, the outer surface of the P-type water seal joint to be welded fits with the inner surface of the long arc cavity 2, the upper long strip groove 3 and the lower long strip groove 5, and the P-type water seal joint is confined in the limited space formed by the three. Then start welding. After the operation is completed, separate the upper template 1 and the lower template 4.

[0040] In this embodiment, the long arc cavity 2, the upper long strip groove 3 and the lower long strip groove 5 constitute a limited space that matches the P-type water seal joint. The welding operation is performed by restricting the P-type water seal joint to be welded within the limited space to avoid slight misalignment and gaps in the joint position caused by human errors, thereby ensuring the precise welding of the P-type water seal joint.

[0041] In addition, the P-type water seal welding device of the present application has a short manufacturing time, is light in weight, is easy to transport and disassemble, can be reused many times, greatly reduces the misalignment of the joints, and improves the welding efficiency of the P-type water seal joints.

[0042] Example 2:

[0043] See also Figure 1 Based on the first embodiment, optionally, a temperature sensor 6 is installed on the upper template 1 and the lower template 4 respectively.

[0044] Specifically, the temperature sensor 6 is electrically connected to the temperature control system. By setting the temperature sensor 6, the P-type water seal hot melting process is monitored in real time, and the temperature changes in the welding process are timely fed back to detect the welding effect. At the same time, the heating temperature can be adjusted in time according to the temperature changes to ensure that the P-type water seal joint is fully welded, thereby avoiding the phenomenon of unfused joints and poor sealing effect due to insufficient temperature during the hot melting process.

[0045] It should be noted that the temperature sensor 6 is a prior art and its structure is not described in detail here.

[0046] Optionally, a cooling water pipe 7 is installed on the upper template 1 and the lower template 4 respectively, and one end of the cooling water pipe 7 is connected to the coolant.

[0047] Specifically, the cooling water pipe 7 is electrically connected to the coolant system, and coolant is provided in time during the hot melt process according to the bonding process and temperature feedback to avoid the water seal hot melt joint temperature being too high. The coolant system provides coolant of different temperatures in real time to control the hot melt temperature.

[0048] Optionally, the cooling water pipe 7 is a galvanized steel pipe.

[0049] Specifically, galvanized steel pipes are durable and long-lasting. Hot-dip galvanized steel pipes feature a lustrous surface, a uniform zinc coating, no missing or dripping coating, strong adhesion, and excellent corrosion resistance. The zinc coating forms a metallurgical bond with the steel, becoming an integral part of the steel surface. This ensures a durable and cost-effective coating.

[0050] Optionally, the upper template 1 and the lower template 4 are cast from thick aluminum plates.

[0051] Specifically, aluminum plates have excellent corrosion resistance, can resist oxidation and corrosion, and increase service life; aluminum plates are light in weight, stable in structure, and easy to move; in addition, aluminum plates also have the advantage of low cost.

[0052] Example 3:

[0053] See also Figure 4 Based on the above embodiment, optionally, a handle 8 is provided on the upper end surface of the upper template 1.

[0054] Specifically, the lower end of the handle 8 is fixedly connected to the upper end surface of the upper template 1 or detachably connected by screws. By providing the handle 8, it is convenient to lift the upper template 1, thereby facilitating the fitting and separation of the upper template 1 and the lower template 4.

[0055] Optionally, a flexible rubber layer or a sponge layer is bonded to the surface of the handle 8 .

[0056] Specifically, a flexible rubber layer or a sponge layer is provided to increase the comfort of holding and increase the friction, so that the movement of the upper template 1 is more stable.

[0057] It should be noted that the structures and / or installation methods not detailed in this application are known to those skilled in the art in combination with common knowledge and / or existing technologies, and are not the focus of disclosure in this application and will not be further elaborated here.

[0058] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present application; the dimensions of the drawings are not related to the specific objects, and the dimensions of the objects can be changed arbitrarily.

Claims

1. A P-type water seal welding device, characterized in that: The P-type water seal welding device includes: An upper template (1) is provided with a long arc cavity (2), an upper long strip groove (3) is provided on one side of the long arc cavity (2), and the long arc cavity (2) and the upper long strip groove (3) are integrally formed; The lower template (4) is provided with a lower long strip groove (5), one side of the lower long strip groove (5) transitions to the upper end surface of the lower template (4) in an arc; When the upper template (1) and the lower template (4) are fitted together and their four side walls are flush, the long arc cavity (2), the upper long strip groove (3) and the lower long strip groove (5) form a limited space that matches the P-type water seal joint. A temperature sensor (6) is installed on the upper template (1) and the lower template (4), and a cooling water pipe (7) is installed on the upper template (1) and the lower template (4), respectively, and one end of the cooling water pipe (7) is connected to the coolant.

2. The P-type water seal welding device according to claim 1, characterized in that: The cooling water pipe (7) is a galvanized steel pipe.

3. The P-type water seal welding device according to claim 1, characterized in that: The upper template (1) and the lower template (4) are cast from thick aluminum plates.

4. The P-type water seal welding device according to claim 1, characterized in that: The upper end surface of the upper template (1) is provided with a handle (8).

5. The P-type water seal welding device according to claim 4, characterized in that: A flexible rubber layer or a sponge layer is bonded to the surface of the handle (8).