Vacuum compression device for spring mattress
The vacuum compression device with integrated sealing, laminating and compression functions solves the problems of low efficiency and high cost of spring mattress vacuum compression devices in the prior art, and realizes efficient mattress vacuum compression and sealing processing.
Patent Information
- Application Number
- CN202422895124.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The existing spring mattress vacuum compression device requires two devices to achieve compression and sealing, which has low working efficiency and high production cost.
A vacuum compression device with integrated sealing, laminating and compression functions is designed, which includes a sealing component, a laminating component and a compression component, and realizes the overall processing of sealing after compression.
The working efficiency of the mattress vacuum compression is improved and the production cost is reduced.
Smart Images

Figure CN223408181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mattress packaging, in particular to a vacuum compression device for a spring mattress. Background Art
[0002] Spring mattresses, commonly known as "Simmons," are a common and high-performance mattress type used today. Their core is composed of springs, providing excellent support, helping to alleviate pain and stiffness, and ensuring adequate support. Specifically, the three-section, independent springs, designed strictly according to ergonomic principles, flexibly adapt to the body's curves and weight, evenly supporting every part of the body and maintaining a naturally straight spine. High-quality spring mattresses offer a long lifespan, maintaining their shape and elasticity over time, eliminating the need for frequent replacement. Spring mattresses also offer excellent breathability, helping to regulate body temperature and maintain a dry and comfortable sleeping environment.
[0003] After the mattress is processed, it needs to be packed into a bag, compressed, and then sealed to reduce the volume of the mattress for easy transportation. Currently, in most cases, the bag is evacuated into a vacuum state by a vacuum pump and then sealed by a sealing device. The entire process requires two devices to be implemented, which has low work efficiency and high production costs. Therefore, it is particularly important to improve the existing vacuum compression device and design a new spring mattress vacuum compression device to solve the above technical defects and improve the practicality of the overall vacuum compression device. Utility Model Content
[0004] The purpose of the present utility model is to provide a vacuum compression device for a spring mattress. Through the design of a sealing component, a coating component and a compression component, the vacuum compression device integrates compression, sealing and coating into one. The bag can be sealed after compression, which can improve work efficiency and solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A spring mattress vacuum compression device comprises a conveyor frame body, a sealing assembly is provided at the front end of the conveyor frame body, a film covering assembly is provided at the top of the conveyor frame body and at one end close to the sealing assembly, and a compression assembly is provided at one end of the conveyor frame body away from the film covering assembly;
[0007] The sealing assembly is used to seal the film wrapped at both ends of the mattress, and the sealing assembly consists of a first connecting frame, a first movable frame, a second movable frame, two groups of first heat-sealing blocks and a cutter, the first connecting frame is fixedly connected to the front end of the conveying frame body, the first movable frame is slidably connected to the inside of the first connecting frame, the second movable frame is slidably connected to the inside of the first connecting frame and is located below the first movable frame, the two groups of the first heat-sealing blocks are respectively fixedly connected to the ends of the first movable frame and the second movable frame that are close to each other, and the cutter is slidably connected to the inside of the first movable frame;
[0008] The film covering component is used to cover the mattress;
[0009] The compression assembly is used to perform vacuum compression on the mattress after film coating.
[0010] As a preferred solution of the present invention, the upper and lower ends of the first connecting frame are fixedly connected to the first telescopic cylinder, the driving end of the first telescopic cylinder extends to the interior of the first connecting frame and is fixedly connected to a connecting plate, and the two groups of connecting plates are fixedly connected to the first movable frame and the second movable frame respectively away from the driving ends of the two groups of first telescopic cylinders.
[0011] As a preferred solution of the present invention, a accommodating cavity is provided at the top of the second movable frame, two sets of second telescopic cylinders are fixedly connected to the top of the first movable frame, the driving end of the second telescopic cylinder is fixedly connected to the cutter, and both ends of the top of the second movable frame are fixedly connected to limiting rods.
[0012] As a preferred solution of the present invention, the coating assembly consists of a connecting frame, a placement roller and multiple groups of guide rollers. The connecting frame is fixedly connected to the top of the conveying frame body and close to one end of the first connecting frame. The placement roller is rotatably connected to the inside of the connecting frame, and the multiple groups of guide rollers are all rotatably connected to the inside of the connecting frame and are located below the placement roller.
[0013] As a preferred solution of the present invention, the placement roller and the guide roller extending to the outside of the connecting frame are fixedly connected to the driving gear, multiple groups of the driving gears are connected by a transmission belt, the transmission belt and the driving gear are meshed, and the end of the connecting frame away from the driving gear is fixedly connected to the driving motor, and the driving end of the driving motor is fixedly connected to the placement roller.
[0014] As a preferred solution of the present invention, the compression assembly consists of a fixed frame, a pressure plate, two groups of second connecting frames, two groups of third movable frames and two groups of second heat-sealing blocks. The fixed frame is fixedly connected to the top of the conveying frame body and away from one end of the connecting frame. The pressure plate is slidably connected to the inside of the fixed frame. The two groups of connecting frames are respectively fixedly connected to the two ends of the inside of the fixed frame. The third movable frame is slidably connected to the inside of the second connecting frame. The two groups of second heat-sealing blocks are respectively fixedly connected to the end of the third movable frame and the second connecting frame that is close to each other.
[0015] As a preferred solution of the present invention, the top of the fixed frame is fixedly connected to a third telescopic cylinder, the driving end of the third telescopic cylinder is fixedly connected to the pressure plate, the top of the second connecting frame is fixedly connected to a fourth telescopic cylinder, and the driving end of the fourth telescopic cylinder is fixedly connected to the third movable frame.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] In the utility model, through the design of the sealing component, the laminating component and the compression component, the vacuum compression device integrates compression, sealing and laminating into one, and the bag can be sealed after compression, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the sealing component structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the film covering component of the utility model;
[0021] Figure 4 This is a schematic diagram of the compression component structure of the utility model.
[0022] In the figure: 1. Conveyor frame body; 2. Sealing assembly; 3. Laminating assembly; 4. Compression assembly; 5. First connecting frame; 6. First movable frame; 7. Second movable frame; 8. First heat-sealing block; 9. Cutter; 10. Connecting plate; 11. Accommodating chamber; 12. Limiting rod; 13. Connecting frame; 14. Placement roller; 15. Guide roller; 16. Driving gear; 17. Transmission belt; 18. Fixed frame; 19. Pressing plate; 20. Second connecting frame; 21. Third movable frame; 22. Second heat-sealing block. DETAILED DESCRIPTION
[0023] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] Example:
[0025] See also Figures 1-4 , the utility model provides a technical solution:
[0026] The spring mattress vacuum compression device includes a conveyor frame body 1, a sealing assembly 2 is provided at the front end of the conveyor frame body 1, a film covering assembly 3 is provided at the top of the conveyor frame body 1 and at one end close to the sealing assembly 2, and a compression assembly 4 is provided at the end of the conveyor frame body 1 away from the film covering assembly 3;
[0027] The sealing assembly 2 is used to seal the film wrapped at both ends of the mattress. The sealing assembly 2 consists of a first connecting frame 5, a first mobile frame 6, a second mobile frame 7, two groups of first heat-sealing blocks 8 and a cutter 9. The first connecting frame 5 is fixedly connected to the front end of the conveying frame body 1, the first mobile frame 6 is slidably connected to the inside of the first connecting frame 5, the second mobile frame 7 is slidably connected to the inside of the first connecting frame 5 and is located below the first mobile frame 6, the two groups of first heat-sealing blocks 8 are respectively fixedly connected to the ends of the first mobile frame 6 and the second mobile frame 7 that are close to each other, and the cutter 9 is slidably connected to the inside of the first mobile frame 6;
[0028] The film covering component 3 is used to cover the mattress;
[0029] The compression assembly 4 is used to perform vacuum compression on the mattress after the film is coated.
[0030] Furthermore, the upper and lower ends of the first connecting frame 5 are fixedly connected to the first telescopic cylinder, and the driving end of the first telescopic cylinder extends to the interior of the first connecting frame 5 and is fixedly connected to the connecting plate 10. The two groups of connecting plates 10 are fixedly connected to the first movable frame 6 and the second movable frame 7 respectively away from the driving ends of the two groups of first telescopic cylinders. The first telescopic cylinder is started to drive the connecting plate 10 to move, so that the first movable frame 6 and the second movable frame 7 are moved. When the first movable frame 6 and the second movable frame 7 are moved, the two groups of first heat sealing blocks 8 are brought into contact, and both ends of the film are placed between the two groups of first heat sealing blocks 8. The film can be sealed by the first heat sealing blocks 8.
[0031] Among them, a accommodating cavity 11 is opened at the top of the second movable frame 7, and two sets of second telescopic cylinders are fixedly connected to the top of the first movable frame 6. The driving end of the second telescopic cylinder is fixedly connected to the cutter 9, and both ends of the top of the second movable frame 7 are fixedly connected to the limiting rod 12. When sealing the film, the second telescopic cylinder is started to drive the cutter 9 to move, and the cutter 9 is moved to the inside of the accommodating cavity 11, so that the film can be cut, so that the film wraps the mattress, and the open end of the film is connected to the limiting rod 12, so that the film can be connected to the first connecting frame 5.
[0032] Secondly, the coating assembly 3 consists of a connecting frame 13, a placement roller 14 and multiple sets of guide rollers 15. The connecting frame 13 is fixedly connected to the top of the conveying frame body 1 and close to one end of the first connecting frame 5. The placement roller 14 is rotatably connected to the inside of the connecting frame 13. The multiple sets of guide rollers 15 are all rotatably connected to the inside of the connecting frame 13 and are located below the placement roller 14. The coating assembly 3 can be used to coat the upper and lower ends of the mattress and package it.
[0033] Furthermore, the placement roller 14 and the guide roller 15 extend to the outside of the connecting frame 13 and are fixedly connected to a driving gear 16. Multiple groups of driving gears 16 are connected by a transmission belt 17. The transmission belt 17 is meshed with the driving gear 16. The end of the connecting frame 13 away from the driving gear 16 is fixedly connected to a driving motor. The driving end of the driving motor is fixedly connected to the placement roller 14. Starting the driving motor drives the placement roller 14 to rotate, so that the film roll outside the placement roller 14 rotates and the film is extended. At the same time, when the placement roller 14 rotates, it drives the driving gear 16 to rotate, so that the transmission belt 17 is displaced, and drives the remaining driving gears 16 to rotate, thereby causing multiple groups of guide rollers 15 to rotate. The film can be guided by the guide roller 15 so that the film can contact the mattress.
[0034] Furthermore, the compression assembly 4 is composed of a fixed frame 18, a pressing plate 19, two groups of second connecting frames 20, two groups of third movable frames 21 and two groups of second heat-sealing blocks 22. The fixed frame 18 is fixedly connected to the top of the conveying frame body 1 and away from one end of the connecting frame 13. The pressing plate 19 is slidably connected to the inside of the fixed frame 18. The two groups of connecting frames are respectively fixedly connected to the two ends of the inside of the fixed frame 18. The third movable frame 21 is slidably connected to the inside of the second connecting frame 20. The two groups of second heat-sealing blocks 22 are respectively fixedly connected to the end of the third movable frame 21 and the second connecting frame 20 that are close to each other. When the mattress is packed, the compression assembly 4 can compress the mattress, discharge the gas inside the mattress, vacuum compress the mattress, and seal the two ends of the film, so that the mattress can be vacuum-compressed and packed.
[0035] Furthermore, a third telescopic cylinder is fixedly connected to the top of the fixed frame 18, and a driving end of the third telescopic cylinder is fixedly connected to the pressure plate 19. A fourth telescopic cylinder is fixedly connected to the top of the second connecting frame 20, and a driving end of the fourth telescopic cylinder is fixedly connected to the third movable frame 21. When the third telescopic cylinder is started, the pressure plate 19 is driven to move, so that the pressure plate 19 can compress the mattress. When the fourth telescopic cylinder is started, the third movable frame 21 is driven to move, so that the second heat sealing block 22 on its outer side is moved and contacts with another group of second heat sealing blocks 22, thereby heat-sealing the two ends of the film.
[0036] The film roll outside the placing roller 14 is rotated to extend the film. At the same time, when the placing roller 14 rotates, the driving gear 16 is driven to rotate, so that the transmission belt 17 is displaced, and the remaining driving gears 16 are driven to rotate, thereby rotating the multiple guide rollers 15. The film can be guided by the guide rollers 15 so that the film can contact the mattress. The first telescopic cylinder is started to drive the connecting plate 10 to displace, so that the first movable frame 6 and the second movable frame 7 are displaced. When the first movable frame 6 and the second movable frame 7 are displaced, the two groups of first thermal The sealing blocks 8 are in contact, and both ends of the film are placed between the two groups of first heat-sealing blocks 8. The film can be sealed by the first heat-sealing blocks 8. When the film is sealed, the second telescopic cylinder is started to drive the cutter 9 to move, and the cutter 9 is moved to the inside of the accommodating chamber 11, so that the film can be cut, so that the film wraps the mattress, and at the same time, the mattress can be moved, and the conveying frame body 1 is moved to the bottom of the fixed frame 18, and the third telescopic cylinder is started to drive the pressure plate 19 to move, so that the pressure plate 19 can compress the mattress and discharge the gas inside the mattress, so that the mattress is vacuum compressed, and the fourth telescopic cylinder is started to drive the third movable frame 21 to move, so that the second heat-sealing block 22 on its outer side is displaced and contacts with another group of second heat-sealing blocks 22, so that the two ends of the film are heat-sealed, so that the mattress can be vacuum-compressed and packaged. Compared with the existing vacuum compression device, the utility model can improve the overall practicality of the vacuum compression device through design.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spring mattress vacuum compression device, comprising a conveyor frame body (1), characterized in that: The front end of the conveying frame body (1) is provided with a sealing assembly (2), the top of the conveying frame body (1) and one end close to the sealing assembly (2) is provided with a film covering assembly (3), and the end of the conveying frame body (1) away from the film covering assembly (3) is provided with a compression assembly (4); The sealing assembly (2) is used to seal the film wrapped around the two ends of the mattress, and the sealing assembly (2) is composed of a first connecting frame (5), a first movable frame (6), a second movable frame (7), two groups of first heat sealing blocks (8) and a cutter (9), wherein the first connecting frame (5) is fixedly connected to the front end of the conveying frame body (1), the first movable frame (6) is slidably connected to the inside of the first connecting frame (5), the second movable frame (7) is slidably connected to the inside of the first connecting frame (5) and is located below the first movable frame (6), the two groups of the first heat sealing blocks (8) are respectively fixedly connected to the ends of the first movable frame (6) and the second movable frame (7) that are close to each other, and the cutter (9) is slidably connected to the inside of the first movable frame (6); The film covering component (3) is used for covering the mattress; The compression assembly (4) is used to perform vacuum compression processing on the mattress after the film is coated.
2. The spring mattress vacuum compression device according to claim 1, characterized in that: The upper and lower ends of the first connecting frame (5) are both fixedly connected to a first telescopic cylinder, the driving end of the first telescopic cylinder extends to the interior of the first connecting frame (5) and is fixedly connected to a connecting plate (10), and two groups of connecting plates (10) are fixedly connected to the first mobile frame (6) and the second mobile frame (7) respectively away from the driving ends of the two groups of first telescopic cylinders.
3. The spring mattress vacuum compression device according to claim 1, characterized in that: The top of the second movable frame (7) is provided with a receiving cavity (11), the top of the first movable frame (6) is fixedly connected to two sets of second telescopic cylinders, the driving ends of the second telescopic cylinders are fixedly connected to the cutter (9), and both ends of the top of the second movable frame (7) are fixedly connected to limit rods (12).
4. The spring mattress vacuum compression device according to claim 1, characterized in that: The coating assembly (3) is composed of a connecting frame (13), a placement roller (14) and a plurality of guide rollers (15); the connecting frame (13) is fixedly connected to the top of the conveying frame body (1) and close to one end of the first connection frame (5); the placement roller (14) is rotatably connected to the interior of the connecting frame (13); and the plurality of guide rollers (15) are rotatably connected to the interior of the connecting frame (13) and are located below the placement roller (14).
5. The spring mattress vacuum compression device according to claim 4, characterized in that: The placement roller (14) and the guide roller (15) are extended to the outside of the connecting frame (13) and are fixedly connected to a driving gear (16). Multiple groups of the driving gears (16) are connected by a transmission belt (17). The transmission belt (17) and the driving gear (16) are meshed. The end of the connecting frame (13) away from the driving gear (16) is fixedly connected to a driving motor, and the driving end of the driving motor is fixedly connected to the placement roller (14).
6. The spring mattress vacuum compression device according to claim 4, characterized in that: The compression assembly (4) is composed of a fixed frame (18), a pressure plate (19), two groups of second connecting frames (20), two groups of third movable frames (21) and two groups of second heat sealing blocks (22), wherein the fixed frame (18) is fixedly connected to the top of the conveying frame body (1) and away from one end of the connecting frame (13), the pressure plate (19) is slidably connected to the inside of the fixed frame (18), the two groups of the connecting frames () are respectively fixedly connected to the two ends of the inside of the fixed frame (18), the third movable frame (21) is slidably connected to the inside of the second connecting frame (20), and the two groups of the second heat sealing blocks (22) are respectively fixedly connected to one end of the third movable frame (21) and the second connecting frame (20) that is close to each other.
7. The spring mattress vacuum compression device according to claim 6, characterized in that: The top of the fixed frame (18) is fixedly connected to a third telescopic cylinder, the driving end of which is fixedly connected to a pressing plate (19), and the top of the second connecting frame (20) is fixedly connected to a fourth telescopic cylinder, the driving end of which is fixedly connected to a third movable frame (21).