Automatic feeding device for power adapter

Abstract

The utility model relates to the technical field of automation equipment, in particular to an automatic power adapter feeding device which comprises a device body, the device body comprises a rack, a feeding mechanism, a material taking mechanism, a turnover mechanism, a loading mechanism and a conveying mechanism, and the feeding mechanism, the material taking mechanism, the turnover mechanism, the loading mechanism and the conveying mechanism are connected to the rack. The feeding mechanism is used for conveying materials; the material taking mechanism is connected with a first grabbing assembly, and the first grabbing assembly is used for grabbing materials on the feeding mechanism to the overturning mechanism. The overturning mechanism is used for overturning materials; the loading mechanism is connected with a second grabbing assembly, and the second grabbing assembly is used for grabbing the overturned materials and inserting the overturned materials into the product jigs on the conveying mechanism. The conveying mechanism is used for conveying product jigs. The utility model aims to provide the automatic feeding device for the power adapter, which can improve the feeding efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to an automatic feeding device for a power adapter. Background Art

[0002] Automation refers to the process by which machinery, equipment, systems, or processes (production and management processes) achieve desired goals through automatic detection, information processing, analysis and judgment, and manipulation and control, with minimal or no direct human involvement, in accordance with human requirements. Automation technology is widely used in industry, agriculture, military affairs, scientific research, transportation, commerce, healthcare, services, and the home. The adoption of automation technology not only liberates people from heavy physical labor, some mental labor, and harsh and dangerous working environments, but also expands human organ functions, significantly improves labor productivity, and enhances humanity's ability to understand and transform the world. Therefore, automation is a crucial condition and a significant hallmark of modernization in industry, agriculture, national defense, and science and technology.

[0003] In the prior art, power-on testing of a power adapter requires manual loading, which takes up a large amount of human resources and poses a safety hazard of work-related injuries. Utility Model Content

[0004] Based on this, the purpose of the present invention is to provide an automatic feeding device for a power adapter that improves feeding efficiency.

[0005] The utility model adopts the following technical solutions:

[0006] A power adapter automatic feeding device includes a device body, which includes a frame, a feeding mechanism, a picking mechanism, a flipping mechanism, a loading mechanism, and a conveying mechanism respectively connected to the frame; the feeding mechanism is used to transport materials; the picking mechanism is connected to a first grabbing component, which is used to grab materials on the feeding mechanism and transfer them to the flipping mechanism; the flipping mechanism is used to flip the materials; the loading mechanism is connected to a second grabbing component, which is used to grab the flipped materials and insert them into a product jig on the conveying mechanism; the conveying mechanism is used to convey the product jig.

[0007] A further improvement to the above technical solution is that the material picking mechanism includes a first four-axis manipulator and a first positioning camera, and the first positioning camera is used to position the material on the feeding mechanism.

[0008] A further improvement to the above technical solution is that both the first grabbing component and the second grabbing component are vacuum suction cups.

[0009] A further improvement to the above technical solution is that the flipping mechanism includes a flipping bracket, a flipping cylinder, a flipping head, a flipping bar and a plurality of flipping claws; the flipping bracket is arranged between the material taking mechanism and the loading mechanism; the flipping cylinder is fixed to one side of the flipping bracket; the flipping head is connected to the flipping cylinder; the flipping bar is connected to one side of the flipping head; and the plurality of flipping claws are equidistantly fixed to one side of the flipping bar.

[0010] A further improvement to the above technical solution is that two limit blocks are provided on the outer surface of the flip head, and buffers are respectively provided on both sides of the two limit blocks, and the buffers are fixed to the flip bracket.

[0011] A further improvement to the above technical solution is that the loading mechanism includes a second four-axis manipulator and a second positioning camera, and the second positioning camera is used to position the material clamped by the flipping mechanism.

[0012] A further improvement to the above technical solution is that the conveying mechanism includes a first conveying track and a return track; the first conveying track is connected to one side of the loading mechanism; the return track is arranged below the first conveying track, the return track is provided with an air blowing cleaning component, and a return elevator is provided on one side of the return track.

[0013] A further improvement to the above technical solution is that the air blowing cleaning assembly includes a plurality of air blowing pipes and a cleaning lifting assembly; the plurality of air blowing pipes are respectively connected to both sides of the return track; and the cleaning lifting assembly is arranged in the center of the return track.

[0014] A further improvement to the above technical solution is that the cleaning jacking assembly includes a cleaning jacking plate and a cleaning jacking cylinder; jacking buffer blocks are respectively provided at the four corners of the cleaning jacking plate; and the cleaning jacking cylinder is used to drive the cleaning jacking plate to rise and fall.

[0015] A further improvement to the above technical solution is that the return elevator is connected to a second conveying track, and the return elevator is used to drive the second conveying track to rise and fall.

[0016] The beneficial effects of the utility model are:

[0017] The utility model is provided with a feeding mechanism, a picking mechanism, a turning mechanism, a loading mechanism and a conveying mechanism, and the overall design is reasonable, which realizes automatic loading and improves production efficiency. When working, the feeding mechanism transports the material to one side of the picking mechanism, the picking mechanism grabs the material and puts it into the turning mechanism to flip the direction, the loading mechanism grabs the material after being flipped by the turning mechanism and puts it into the product fixture. After placing many groups of materials, the conveying mechanism transports the product fixture to load the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic diagram of the structure of the automatic feeding device for the power adapter of the present utility model;

[0019] Figure 2 for Figure 1 A schematic structural diagram of a flip mechanism of an automatic feeding device for a power adapter;

[0020] Figure 3 for Figure 2 A partial enlarged view of circle A of the flip mechanism;

[0021] Figure 4 for Figure 1 A schematic structural diagram of a conveying mechanism of an automatic feeding device for a power adapter;

[0022] Figure 5 for Figure 1 Schematic diagram of the structure of the material picking mechanism, loading mechanism and conveying mechanism of the automatic loading device of the power adapter.

[0023] The numbers in the figure are:

[0024] 10. Device body; 11. Frame; 12. Feeding mechanism; 13. Material; 14. First grabbing assembly; 15. Second grabbing assembly; 16. Product fixture; 20. Picking mechanism; 21. First four-axis manipulator; 22. First positioning camera; 30. Flipping mechanism; 31. Flipping bracket; 32. Flipping cylinder; 33. Flipping head; 34. Flipping bar; 35. Flipping gripper; 36. Limit block; 37. Buffer; 40. Loading mechanism; 41. Second four-axis manipulator; 42. Second positioning camera; 50. Conveying mechanism; 51. First conveying track; 52. Return track; 60. Air blowing cleaning assembly; 61. Air blowing pipe; 70. Return elevator; 71. Second conveying track; 80. Cleaning lifting assembly; 81. Cleaning lifting plate; 82. Cleaning lifting cylinder; 83. Lifting buffer block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In the description of this utility model, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0028] like Figures 1 to 5 As shown, an embodiment of the present utility model relates to an automatic feeding device for a power adapter, comprising a device body 10, the device body 10 comprising a frame 11, a feeding mechanism 12, a picking mechanism 20, a flipping mechanism 30, a loading mechanism 40, and a conveying mechanism 50 respectively connected to the frame 11; the feeding mechanism 12 is used to transport material 13; the picking mechanism 20 is connected to a first grabbing component 14, which is used to grab the material 13 on the feeding mechanism 12 to the flipping mechanism 30; the flipping mechanism 30 is used to flip the material 13; the loading mechanism 40 is connected to a second grabbing component 15, which is used to grab the flipped material 13 and insert it into the product fixture 16 on the conveying mechanism 50; the conveying mechanism 50 is used to convey the product fixture 16.

[0029] Furthermore, the material retrieving mechanism 20 includes a first four-axis manipulator 21 and a first positioning camera 22. The first positioning camera 22 is used to locate the material 13 on the feeding mechanism 12. Specifically, the first four-axis manipulator 21 is connected to a gripping component such as a vacuum suction cup to grasp and move the material 13, improving production convenience. The first positioning camera 22 is provided to take a picture to locate the position of the material 13 for the first four-axis manipulator 21 to grasp, thereby improving grasping efficiency.

[0030] Furthermore, the first gripping component 14 and the second gripping component 15 are both vacuum suction cups. Specifically, using vacuum suction cups as the first gripping component 14 and the second gripping component 15 effectively improves gripping accuracy and efficiency. In some embodiments, the first gripping component 14 and the second gripping component 15 can also be other gripping elements.

[0031] Furthermore, the flipping mechanism 30 includes a flipping bracket 31, a flipping cylinder 32, a flipping head 33, a flipping bar 34 and a plurality of flipping claws 35; the flipping bracket 31 is arranged between the material picking mechanism 20 and the loading mechanism 40; the flipping cylinder 32 is fixed to one side of the flipping bracket 31; the flipping head 33 is connected to the flipping cylinder 32; the flipping bar 34 is connected to one side of the flipping head 33; the plurality of flipping claws 35 are equidistantly fixed to one side of the flipping bar 34; the outer surface of the flipping head 33 is provided with two limit blocks 36, and buffers 37 are respectively provided on both sides of the two limit blocks 36, and the buffers 37 are fixed to the flipping bracket 31. Specifically, the material picking mechanism 20 grabs several materials 13 in turn and moves to one side of the flip bracket 31, and clamps the corresponding materials 13 in turn through the flip clamp 35. After completing clamping multiple groups of materials 13, the flip cylinder 32 is started, driving the flip head 33 to rotate, and then driving the flip clamp 35 on the flip bar 34 to rotate, so that the material 13 is flipped to the test direction, and is grabbed by the loading mechanism 40 and placed in the product fixture 16; a limit block 36 is set on the flip head 33, and a buffer 37 is set to limit excessive rotation of the flip head 33, while ensuring the flip angle, effectively ensuring the flip efficiency.

[0032] Furthermore, the loading mechanism 40 includes a second four-axis manipulator 41 and a second positioning camera 42. The second positioning camera 42 is used to locate the material 13 gripped by the flipping mechanism 30. Specifically, the second four-axis manipulator 41 is connected to a gripping component such as a vacuum suction cup to grasp and move the flipped material 13, improving production convenience. The second positioning camera 42 is provided to take a photo to locate the position of the flipped material 13 for the second four-axis manipulator 41 to grasp, thereby improving grasping efficiency.

[0033] Furthermore, the conveying mechanism 50 includes a first conveying track 51 and a return track 52; the first conveying track 51 is connected to one side of the loading mechanism 40; the return track 52 is arranged below the first conveying track 51, and the return track 52 is provided with an air blowing cleaning component 60, and a return elevator 70 is provided on one side of the return track 52; the return elevator 70 is connected to the second conveying track 71, and the return elevator 70 is used to drive the second conveying track 71 to rise and fall. Specifically, the first conveying track 51 transports the product jig 16 to achieve automated transportation and improve transportation efficiency; the return track 52, the return elevator 70, and the second conveying track 71 are provided. After the product jig 16 unloads the inspected material 13, the empty product jig 16 returns to the second conveying track 71 through the return track 52, and under the action of the return elevator 70, the empty product jig 16 is transported back to the first conveying track 51 for the next step of loading and inspection, effectively improving inspection efficiency.

[0034] Furthermore, the air cleaning assembly 60 includes several air pipes 61 and a cleaning lift assembly 80; the air pipes 61 are connected to both sides of the return track 52; and the cleaning lift assembly 80 is located in the center of the return track 52. Specifically, when the empty product jig 16 returns to the return track 52, the cleaning lift assembly 80 lifts the product jig 16 and performs air cleaning through the air pipes 61, preventing the empty product jig 16 from interfering with detection and reducing debris, thereby improving detection accuracy.

[0035] Furthermore, the cleaning jacking assembly 80 includes a cleaning jacking plate 81 and a cleaning jacking cylinder 82; jacking buffer blocks 83 are provided at the four corners of the cleaning jacking plate 81; and the cleaning jacking cylinder 82 is used to drive the cleaning jacking plate 81 up and down. Specifically, the cleaning jacking cylinder 82 drives the cleaning jacking plate 81 up and down so that the air blow pipe 61 can blow air into the product jig 16 to clean debris and improve the cleaning effect. The provision of the jacking buffer blocks 83 not only cushions the impact force of the jacking to avoid damage to the product jig 16, providing high protection, but also increases the friction of the placement, improving the stability of the product jig 16 for air cleaning.

[0036] The utility model is provided with a feeding mechanism 12, a picking mechanism 20, a turning mechanism 30, a loading mechanism 40, and a conveying mechanism 50. The overall design is reasonable, which realizes automatic loading and improves production efficiency. When working, the feeding mechanism 12 transports the material 13 to one side of the picking mechanism 20, the picking mechanism 20 grabs the material 13 and puts it into the turning mechanism 30 to flip the direction, and the loading mechanism 40 grabs the material 13 after the turning mechanism 30 flips it and puts it into the product fixture 16. After placing many groups of materials 13, the conveying mechanism 50 transports the product fixture 16 to load the materials.

[0037] The above merely represents the preferred technical solution of the present invention. While the description is relatively specific and detailed, it should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the concept of the present invention, and the present invention is intended to encompass such modifications and variations.

Claims

1. A power adapter automatic feeding device, characterized in that: The device comprises a main body, which includes a frame, a feeding mechanism, a picking mechanism, a turning mechanism, a loading mechanism, and a conveying mechanism respectively connected to the frame; the feeding mechanism is used to transport materials; the picking mechanism is connected to a first grabbing component, which is used to grab materials on the feeding mechanism and transfer them to the turning mechanism; the turning mechanism is used to turn over materials; the loading mechanism is connected to a second grabbing component, which is used to grab the turned materials and insert them into the product jig on the conveying mechanism; the conveying mechanism is used to convey the product jig.

2. The automatic feeding device for power adapters according to claim 1, characterized in that: The material picking mechanism includes a first four-axis manipulator and a first positioning camera, and the first positioning camera is used to locate the material on the feeding mechanism.

3. The automatic feeding device for power adapters according to claim 1, characterized in that: The first grabbing component and the second grabbing component are both vacuum suction cups.

4. The automatic feeding device for power adapters according to claim 1, characterized in that: The flipping mechanism includes a flipping bracket, a flipping cylinder, a flipping head, a flipping bar and a plurality of flipping claws; the flipping bracket is arranged between the material taking mechanism and the loading mechanism; the flipping cylinder is fixed to one side of the flipping bracket; the flipping head is connected to the flipping cylinder; the flipping bar is connected to one side of the flipping head; and the plurality of flipping claws are equidistantly fixed to one side of the flipping bar.

5. The automatic feeding device for power adapters according to claim 4, characterized in that: Two limit blocks are provided on the outer surface of the flip head, and buffers are respectively provided on both sides of the two limit blocks, and the buffers are fixed to the flip bracket.

6. The automatic feeding device for power adapters according to claim 1, characterized in that: The loading mechanism includes a second four-axis manipulator and a second positioning camera, and the second positioning camera is used to position the material clamped by the flipping mechanism.

7. The automatic feeding device for power adapters according to claim 1, characterized in that: The conveying mechanism includes a first conveying track and a return track; the first conveying track is connected to one side of the loading mechanism; the return track is arranged below the first conveying track, the return track is provided with an air blowing cleaning component, and a return elevator is provided on one side of the return track.

8. The automatic feeding device for power adapters according to claim 7, characterized in that: The air blowing cleaning assembly comprises a plurality of air blowing pipes and a cleaning lifting assembly; the plurality of air blowing pipes are respectively connected to both sides of the return track; and the cleaning lifting assembly is arranged in the center of the return track.

9. The automatic feeding device for power adapters according to claim 8, characterized in that: The cleaning jacking assembly includes a cleaning jacking plate and a cleaning jacking cylinder; jacking buffer blocks are respectively provided at the four corners of the cleaning jacking plate; and the cleaning jacking cylinder is used to drive the cleaning jacking plate to rise and fall.

10. The automatic feeding device for power adapters according to claim 7, characterized in that: The return elevator is connected to the second conveying track, and the return elevator is used to drive the second conveying track to move up and down.

Images