Granular material flow controller

Through the combination of a rotary material receiving assembly and a photoelectric sensor, automatic flow control of granular materials in grain processing equipment is achieved, solving the problems of inconvenient manual operation and unstable flow in the existing technology and improving processing efficiency.

CN223408803UActive Publication Date: 2025-10-03WUHAN ZHUHE GRAIN MASCH CO LTD
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Patent Information

Application Number
CN202422917901.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-03
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In existing grain processing equipment, flow control requires manual operation and is inconvenient. It cannot achieve quantitative feeding and is easily disturbed.

Method used

A granular material flow controller is designed, which adopts a rotary material receiving assembly and a drive device. The material is evenly received and the material flow is adjusted by rotating the material receiving chute. The material discharge situation is detected by a photoelectric sensor, and the rotation speed is automatically controlled.

Benefits of technology

It achieves uniform grain flow discharge and automatic adjustment, avoids the inconvenience of manual operation and flow interference, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a granular material flow controller which comprises a shell, a rotary material receiving assembly and a driving device, a feeding port is formed in the top of the shell, a discharging port is formed in the bottom of the shell, a discharging channel is installed at the feeding port, the rotary material receiving assembly is rotationally installed in the shell, and the driving device is installed at the side end of the shell and connected with the rotary material receiving assembly. The driving device is used for driving the rotary material receiving assembly to rotate in the shell, a plurality of material receiving grooves are distributed in the rotary material receiving assembly in the rotary circumferential direction of the rotary material receiving assembly, the material receiving grooves make contact with or are close to the inner wall of the shell, and in the rotating process of the rotary material receiving assembly, the material receiving grooves pass through the position below the feeding port and the position above the discharging port one by one; and a detector used for detecting whether materials are discharged or not is arranged on the side wall of one side of the discharging channel. The material receiving device has the advantages that the structural design is reasonable and ingenious, each material receiving groove can uniformly receive and discharge materials through rotation of the rotary material receiving assembly, and uniform flow discharge of grains is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grain machinery, in particular to a granular material flow controller. Background Art

[0002] The processing of paddy into rice requires processes such as cleaning, stone removal, hulling, separation of husks and brackish rice, whitening, polishing, color sorting, and packaging. The processing generally requires the combined processing of multiple equipment processes, and flow control between equipment is particularly important. If the output of the front-end equipment is too large, it will cause blockage of the back-end equipment, affecting processing efficiency.

[0003] At present, grain screening machinery (such as grain cleaning screens, coarse grain screens, etc.) generally chooses to set a gate at the feed inlet. By operating the gate to adjust the opening of the feed inlet, the purpose of adjusting the discharge flow rate is achieved. However, this method requires manual operation for each adjustment, which is very inconvenient, and the flow rate is easily disturbed, and quantitative discharge cannot be achieved.

[0004] Based on this, it is necessary to develop a granular material flow controller to overcome the above technical problems. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a granular material flow controller, which effectively overcomes the defects of the prior art.

[0006] The technical solution of the utility model to solve the above technical problems is as follows:

[0007] A granular material flow controller includes a shell, a rotary material receiving assembly and a driving device. The top of the shell is provided with a feed port, the bottom is provided with a discharge port, the feed port is provided with a discharge channel, the rotary material receiving assembly is rotatably installed in the shell, the driving device is installed at the side end of the shell and is connected to the rotary material receiving assembly, and is used to drive the rotary material receiving assembly to rotate in the shell, the rotary material receiving assembly is distributed with multiple material receiving troughs along its rotation circumference, and the material receiving troughs are in contact with or close to the inner wall of the shell. During the rotation of the rotary material receiving assembly, the material receiving troughs pass under the feed port and above the discharge port one by one, and a detector for detecting whether material is discharged inside is provided on the side wall of one side of the discharge channel.

[0008] On the basis of the above technical solution, the present invention can also be improved as follows.

[0009] Furthermore, the shell is a horizontally arranged cylindrical shell.

[0010] Furthermore, the above-mentioned rotary material receiving assembly includes a rotating drum, a circular first end plate and a circular second end plate. The above-mentioned rotating drum is coaxially arranged in the above-mentioned shell, and the above-mentioned first end plate and the second end plate are coaxially fixed to the two ends of the above-mentioned rotating drum respectively. The above-mentioned first end plate and / or the second end plate are rotatably connected to the side walls of the above-mentioned shell through a short shaft. The outer surface of the above-mentioned rotating drum is provided with a plurality of partition plates at equal intervals along the circumferential direction. The above-mentioned partition plates extend along the radial direction of the above-mentioned rotating drum, and the two ends thereof are vertically connected to the above-mentioned first end plate and the second end plate respectively. The above-mentioned material receiving trough is defined between the two adjacent above-mentioned partition plates, and the outer side of the above-mentioned partition plate is in contact with or close to the inner wall of the above-mentioned shell.

[0011] Furthermore, the above-mentioned feed port is a square tube, and a lower plate is provided around the upper edge, and an upper plate is provided around the lower edge of the above-mentioned discharge channel. The above-mentioned lower plate is fitted with the upper plate and connected by bolts, and the above-mentioned discharge port is a square tube, and a mounting plate is provided at its lower edge.

[0012] Furthermore, the cross section of the above-mentioned feeding channel is square, the upper end of which is circular and narrowed, and is connected to a cylindrical pipe docking part.

[0013] Furthermore, an observation window is provided on one side wall of the above-mentioned material discharge channel, and the above-mentioned detector is installed on the side wall.

[0014] Furthermore, a slit is provided on the other side wall of the above-mentioned material discharge channel, and a gate plate is horizontally inserted in the above-mentioned slit. The above-mentioned gate plate is used to be pushed inward into the above-mentioned material discharge channel to block material discharge, or pulled outward to open it.

[0015] Furthermore, a horizontal support plate is provided on the other side wall of the above-mentioned discharge channel, and the above-mentioned gate plate is slidably assembled with the above-mentioned support plate.

[0016] Furthermore, the detector is a photoelectric sensor, and the detector and the driving device are respectively connected to a controller.

[0017] Furthermore, the driving device is a reduction motor.

[0018] The beneficial effects of the utility model are: reasonable and ingenious structural design, and the ability to evenly receive and discharge materials to each receiving trough through the rotation of the rotary receiving assembly, thereby achieving uniform flow discharge of grain. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The structure of the granular material flow controller of the utility model is three-dimensional Figure 1 ;

[0020] Figure 2 The structure of the granular material flow controller of the utility model is three-dimensional Figure 2 ;

[0021] Figure 3 It is a structural schematic diagram of a longitudinal section of a granular material flow controller of the present utility model;

[0022] Figure 4 This is a structural diagram of the rotary material receiving assembly in the granular material flow controller of the present utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0024] 1. Shell; 2. Rotary material receiving assembly; 3. Drive device; 4. Material discharge channel; 5. Detector; 6. Gate; 21. Rotating drum; 22. First end plate; 23. Second end plate; 24. Partition plate; 41. Pipe docking part; 61. Support plate. DETAILED DESCRIPTION

[0025] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0026] Example

[0027] like Figure 1 、 2 As shown in Figure 3, the granular material flow controller of this embodiment includes a shell 1, a rotary material receiving component 2 and a driving device 3. The top of the shell 1 is provided with a feed port, and the bottom is provided with a discharge port. The feed port is provided with a discharge channel 4. The rotary material receiving component 2 is rotatably installed in the shell 1. The driving device 3 is installed at the side end of the shell 1 and is connected with the rotary material receiving component 2 for driving the rotary material receiving component 2 to rotate in the shell 1. The rotary material receiving component 2 is provided with a plurality of material receiving troughs along its rotation circumference, and the material receiving troughs are in contact with or close to the inner wall of the shell 1. During the rotation of the rotary material receiving component 2, the material receiving troughs pass through the bottom of the feed port and the top of the discharge port one by one. A detector 5 for detecting whether material is discharged inside is provided on the side wall of one side of the discharge channel 4.

[0028] During use of the granular material flow controller of this embodiment, the feed port at the top of the shell 1 is connected to the incoming material pipe, and the discharge port at the bottom is connected to the unloading material pipe. At the same time, the driving device 3 drives the rotary material receiving component 2 to rotate, so that multiple material receiving troughs distributed circumferentially on its surface pass under the feed port in sequence (clockwise or counterclockwise rotation). During a period of time, the rice in the feed port falls into the material receiving trough passing below. As the material receiving trough rotates through the feed port, the rice falls into the subsequent material receiving troughs in sequence. When the driving device 3 drives the rotary material receiving component 2 to rotate at a uniform speed at an adapted speed, each material receiving trough can receive a similar or identical amount of rice. During the continuous rotation of the material receiving trough, the rice will fall through the discharge port at the bottom of the shell 1 under gravity as the material receiving trough rotates downward, thereby realizing the intermittent same (or similar) flow rate of rice falling. The discharge flow rate can be adjusted by adjusting the speed at which the driving device 3 drives the rotary material receiving component 2 to rotate. The overall structural design is reasonable and ingenious. Through the rotation of the rotary receiving assembly, each receiving trough can receive and discharge the material evenly, thereby achieving uniform flow discharge of grain.

[0029] It should be noted that during the rotation of the material receiving assembly 2, the opening of the material receiving trough is close to the inner wall of the shell 1, and the gap between the two will not contain rice, that is, rice will not flow through the gap between the two.

[0030] In this embodiment, the above-mentioned shell 1 adopts a horizontally arranged cylindrical shell, and the inner cavity of the shell 1 is a cylindrical cavity. A feed port is set at the top (middle) of the inner cavity, and the width of the feed port is consistent with the width of the material receiving trough. A discharge port is set in the middle of the bottom, and the width of the discharge port is also consistent with the width of the material receiving trough.

[0031] As a preferred embodiment, Figure 3 、 4 As shown, the rotary material receiving assembly 2 includes a rotating drum 21, a circular first end plate 22 and a circular second end plate 23. The rotating drum 21 is coaxially arranged in the shell 1, and the first end plate 22 and the second end plate 23 are coaxially fixed to the two ends of the rotating drum 21 respectively. The first end plate 22 and / or the second end plate 23 are rotatably connected to the side walls of the shell 1 through a short shaft. The outer surface of the rotating drum 21 is provided with a plurality of partition plates 24 at equal intervals along the circumferential direction. The partition plates 24 extend along the radial direction of the rotating drum 21, and the two ends thereof are vertically connected to the first end plate 22 and the second end plate 23 respectively. The material receiving trough is defined between the two adjacent partition plates 24, and the outer side of the partition plate 24 is in contact with or close to the inner wall of the shell 1.

[0032] In the above embodiment, the outer diameter of the first end plate 22 and the second end plate 23 are consistent with the inner diameter of the cylindrical cavity inside the shell 1, and the two are almost in contact. Therefore, the gap between the two will not contain rice. That is to say, during the rotation of the receiving chute, when it completely passes the feed port at the top of the shell 1 but has not yet reached the discharge port, the rice will be confined in the "closed" cavity formed between the receiving chute and the side wall of the shell 1. When the drum 21 is driven to rotate by the driving device 3, each receiving chute can achieve the purpose of receiving and unloading materials in a clockwise or counterclockwise rotation.

[0033] As a preferred embodiment, the above-mentioned feed port is a square cylinder, and the upper edge is surrounded by a lower side plate, the lower edge of the above-mentioned discharge channel 4 is surrounded by an upper side plate, the above-mentioned lower side plate is fitted with the upper side plate and connected by bolts, and the above-mentioned discharge port is a square cylinder, and its lower edge is provided with a mounting plate.

[0034] In the above embodiment, the square cylindrical structure of the feed port matches the shape of the receiving trough and facilitates the assembly and detection of the detector. At the same time, the design of the lower and upper side plates facilitates the smooth assembly and docking between the discharge channel 4 and the feed port. The design of the mounting plate of the discharge port facilitates the docking with the discharge pipeline.

[0035] As a preferred embodiment, the cross section of the above-mentioned feeding channel 4 is square, the upper end of which is circular and narrowed, and is connected to a cylindrical pipe docking portion 41.

[0036] In the above embodiment, the shape of the material discharge channel 4 is designed so that its upper end can be connected to the incoming material pipeline through the tubular pipeline connection portion 41 .

[0037] In this embodiment, an observation window is provided on one side wall of the material discharge channel 4, and the detector 5 is mounted on the side wall. The observation window can facilitate real-time observation of the material discharge situation.

[0038] As a preferred embodiment, a slit is provided on the other side wall of the above-mentioned discharge channel 4, and a gate plate 6 is horizontally inserted in the above-mentioned slit. The above-mentioned gate plate 6 is used to be pushed inward into the above-mentioned discharge channel 4 to block the discharge, or pulled outward to open it.

[0039] In the above embodiment, the design of the gate 6 facilitates timely interruption of material discharge from the discharge channel 4 or opening thereof. At the same time, its operation adopts a horizontal push-pull method, which is relatively simple and quick.

[0040] In this embodiment, a horizontal support plate 61 is provided on the other side wall of the discharge channel 4, and the gate plate 6 is slidably assembled with the support plate 61. The design of the support plate 61 facilitates the smooth sliding assembly of the gate plate 6.

[0041] In this embodiment, the detector 5 is a photoelectric sensor, and the detector 5 and the drive device 3 are respectively connected to a controller. The detector 5 can detect whether material is falling from the material discharge channel 4. If material is not falling, the controller will immediately control the drive device 3 to stop running, so that the rotary material receiving assembly 2 no longer rotates.

[0042] In this embodiment, the driving device 3 adopts a reduction motor of an adapted model.

[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0044] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0045] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0046] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0047] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0048] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A granular material flow controller, characterized in that: The invention comprises a shell (1), a rotary material receiving assembly (2) and a driving device (3), wherein the shell (1) is provided with a feed port at the top and a discharge port at the bottom, a material discharge channel (4) is provided at the feed port, the rotary material receiving assembly (2) is rotatably mounted in the shell (1), the driving device (3) is mounted on the side end of the shell (1) and is connected to the rotary material receiving assembly (2) for driving the rotary material receiving assembly (2) to rotate in the shell (1), the rotary material receiving assembly (2) is provided with a plurality of material receiving troughs distributed along its rotation circumference, and the material receiving troughs are in contact with or close to the inner wall of the shell (1), and during the rotation of the rotary material receiving assembly (2), the material receiving troughs pass one by one below the feed port and above the discharge port, and a detector (5) for detecting whether material is discharged from the inside is provided on the side wall of one side of the material discharge channel (4).

2. A granular material flow controller according to claim 1, characterized in that: The housing (1) is a horizontally arranged cylindrical housing.

3. A granular material flow controller according to claim 2, characterized in that: The rotary material receiving assembly (2) comprises a rotating drum (21), a circular first end plate (22) and a circular second end plate (23), the rotating drum (21) is coaxially arranged in the shell (1), the first end plate (22) and the second end plate (23) are coaxially fixed to the two ends of the rotating drum (21), the first end plate (22) and / or the second end plate (23) are rotatably connected to the side walls of the shell (1) via a short shaft, the outer surface of the rotating drum (21) is provided with a plurality of partition plates (24) at equal intervals along the circumferential direction, the partition plates (24) extend along the radial direction of the rotating drum (21), and the two ends thereof are vertically connected to the first end plate (22) and the second end plate (23), respectively, the material receiving trough is defined between two adjacent partition plates (24), and the outer sides of the partition plates (24) are in contact with or close to the inner wall of the shell (1).

4. A granular material flow controller according to claim 1, characterized in that: The feed port is a square tube, and a lower plate is provided around the upper edge. The lower edge of the discharge channel (4) is provided around the upper edge. The lower plate fits the upper plate and is connected by bolts. The discharge port is a square tube, and a mounting plate is provided around the lower edge.

5. A granular material flow controller according to claim 1, characterized in that: The cross section of the feeding channel (4) is square, the upper end of which is circular and narrowed, and is connected to a cylindrical pipe docking portion (41).

6. A granular material flow controller according to claim 5, characterized in that: An observation window is provided on one side wall of the material discharge channel (4), and the detector (5) is installed on the side wall.

7. A granular material flow controller according to claim 6, characterized in that: A slit is provided on the other side wall of the material discharge channel (4), and a gate plate (6) is horizontally inserted into the slit. The gate plate (6) is used to be pushed inward into the material discharge channel (4) to block material discharge, or to be pulled outward to open it.

8. A granular material flow controller according to claim 7, characterized in that: A horizontal support plate (61) is provided on the other side wall of the discharge channel (4), and the gate plate (6) is slidably assembled with the support plate (61).

9. A granular material flow controller according to claim 1, characterized in that: The detector (5) is a photoelectric sensor, and the detector (5) and the driving device (3) are respectively connected to a controller.

10. A granular material flow controller according to any one of claims 1 to 9, characterized in that: The driving device (3) is a reduction motor.