Traceless plate turnover machine
The combined clamping structure of the flipping plate frame, movable splint and fixed splint of the seamless flipping machine solves the problems of uneven coating of the plate and damage during the flipping process, achieves traceless and stable clamping and flipping, and improves processing efficiency and product quality.
Patent Information
- Application Number
- CN202423066842.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-12
AI Technical Summary
During the board processing process, the uneven coating of glue and the bubbles, gaps and obstruction of rubber sheet transportation caused by external vibrations affect the bonding strength and transportation efficiency. At the same time, the flipping process can easily damage the board, leaving marks and affecting the appearance and performance of the product.
A markless panel flipping machine was designed, which adopts a combined clamping structure of a flipping plate frame, a movable splint and a fixed splint, a guide system with guide rails and guide blocks, uses a cone wheel and a water tank to clean the glue, and is equipped with a correction component to ensure stable clamping and flipping of the plate to avoid scratches.
It achieves stable clamping and flipping of plates without leaving any marks, improves processing efficiency and product quality, reduces equipment wear, and ensures conveying precision and flipping accuracy.
Smart Images

Figure CN223408847U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plate transport devices, in particular to a traceless plate turning machine. Background Art
[0002] During sheet processing, sheets sometimes need to be coated with glue to form semi-finished sheets. The glue on the sheets faces numerous challenges during transportation and turnover. Firstly, the fluidity of the glue must be precisely controlled to ensure uniform application across the sheets, avoiding problems such as overpenetration, sagging, and insufficient filling, which can affect bonding performance and the overall quality of the sheets. Furthermore, external factors such as vibration and impact during transportation and turnover can easily cause bubbles and voids in the glue, further weakening the bond.
[0003] On the other hand, the glue attached to the sheet forms a physical obstruction after curing, potentially blocking the sheet along the conveyor path, reducing conveying efficiency and increasing wear on conveying equipment. Furthermore, glue adhesion can alter the sheet's size, shape, or weight, affecting conveying accuracy and subsequent processing or assembly quality. Sheets are easily damaged during flipping, leaving marks that compromise the product's appearance and performance. Utility Model Content
[0004] In view of the problem that the stability and efficiency of plate turning and transportation in the existing technology need to be improved, a seamless plate turning machine is proposed. The utility model provides the following technical solutions:
[0005] A seamless flipping machine comprises a frame, a plurality of conveying units are installed on the frame, the conveying unit comprises a conveying shaft, an axle seat and a roller, the roller is fixedly connected to the conveying shaft, the conveying shaft is rotatably connected to the axle seat, a flipping mechanism is provided on one side of the conveying unit, the flipping mechanism comprises a flipping drive device, a flipping shaft and a flipping plate frame, the flipping plate frame is fixedly connected to the flipping shaft, the flipping drive device is drivably connected to the flipping shaft, a telescopic drive device and a fixed splint are installed on the flipping plate frame, the output end of the telescopic drive device is connected to a movable splint, and a movable clamping space for placing and clamping the plate is formed between the movable splint and the fixed splint.
[0006] Preferably, a guide rail is fixedly connected to the flip plate frame, a guide block is slidably connected to the guide rail, and the guide block is fixedly connected to the movable splint.
[0007] Preferably, a flip seat is installed on the frame, the flip shaft is rotatably connected to the flip seat, and the flip driving device includes a motor and a reducer, the motor is rotatably connected to the reducer, and the reducer is rotatably connected to the flip shaft.
[0008] Preferably, the flip driving device is arranged at one end of the flip shaft, the other end of the flip shaft is fixedly connected to a brake disc, and the frame is also fixedly connected to a brake, and the brake is operably frictionally connected to the brake disc.
[0009] Preferably, the flip plate frame includes a first cantilever and a second cantilever, and a reinforcing connecting rod is connected between the first cantilever and the second cantilever.
[0010] Preferably, the first cantilever and the second cantilever enter into the gap where the conveying units are arranged after being flipped, and the flipping mechanism can be operated to flip to be lower than the conveying units.
[0011] Preferably, the first cantilever and the second cantilever are arranged symmetrically on the left and right, and the reinforcing connecting rod is arranged at the outer ends of the first cantilever and the second cantilever.
[0012] Preferably, the roller is a cone wheel, and the diameter of the cone wheel is set to be larger at the far end and smaller near the center relative to the flip axis.
[0013] Preferably, a water tank is provided on the frame, and the roller extends into the water tank.
[0014] Preferably, a straightening component is installed on the frame, and the straightening component includes an alignment part, a straightening part and an alignment drive device for driving the straightening part to flip. The alignment part and the straightening part are respectively arranged on both sides of the movable clamping space and arranged in the installation area of the conveying unit. The alignment part and the straightening part are both hinged to the frame, and the alignment drive device is driven and connected to the straightening part.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The flip plate rack provides stable support for the plate, and the movable and fixed splints improve the clamping strength and uniformity, so that the plate can be stably clamped and flipped without leaving any marks, thereby improving processing efficiency and product quality.
[0017] 2. After flipping, the first cantilever and the second cantilever enter the gap between the conveyor units, and the flipping mechanism can be operated to flip below the conveyor units to avoid interference during the flipping process and facilitate operation and maintenance;
[0018] 3. The correction component can better position the plate to ensure that the plate is in the correct position before entering the active clamping space, which facilitates clamping and flipping, and improves processing efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the top view of the structure of the utility model;
[0020] Figure 2It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 3 It is a schematic diagram of the specific structure of the utility model;
[0022] In the accompanying drawings, 1. frame; 2. conveying unit; 21. roller; 22. conveying shaft; 23. auxiliary wheel; 24. gear; 25. shaft seat; 3. flip mechanism; 31. flip plate frame; 311. first cantilever; 312. second cantilever; 313. reinforcing connecting rod; 32. telescopic drive device; 331. guide block; 332. guide rail; 341. movable splint; 342. fixed splint; 35. flip drive device; 351. motor; 352. reducer; 36. flip seat; 37. flip shaft; 4. water tank; 5. correction component; 51. alignment part; 52. correction and alignment part; 53. alignment drive device; 6. brake disc; 7. brake. DETAILED DESCRIPTION
[0023] The directional terms mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only used with reference to the directions of the drawings. Therefore, the directional terms used are used to illustrate rather than limit the invention of the utility model.
[0024] like Figure 1-3 As shown, a seamless flip machine includes a frame 1, on which a plurality of conveying units 2 are installed, the conveying unit 2 includes a conveying shaft 22, an axle seat 25 and a roller 21, the roller 21 is fixedly connected to the conveying shaft 22, and the conveying shaft 22 is rotatably connected to the axle seat 25, a flip mechanism 3 is provided on one side of the conveying unit 2, the flip mechanism 3 includes a flip driving device 35, a flip shaft 37 and a flip plate frame 31, the flip plate frame 31 is fixedly connected to the flip shaft 37, the flip driving device 35 is drivably connected to the flip shaft 37, a telescopic driving device 32 and a fixed splint 342 are installed on the flip plate frame 31, and the output end of the telescopic driving device 32 is connected to There is a movable clamping plate 341, and a movable clamping space for placing and clamping the plate is formed between the movable clamping plate 341 and the fixed clamping plate 342. When in use, the flip plate rack 31 is first flipped to the arrangement area of the roller 21. After the plate is transported to the flip plate rack 31, the movable clamping plate 341 moves toward the fixed clamping plate 342 (the flip plate rack 31 can be driven to flip up slightly first) to clamp the plate. The flip plate rack 31 provides stable support for the plate. Movable clamping plates 341 and fixed clamping plates 342 are set on both sides to improve the clamping force and uniformity, so that the plate can be stably clamped and flipped under traceless conditions, thereby improving processing efficiency and product quality.
[0025] Furthermore, an auxiliary wheel 23 is fixedly connected to the middle of the conveying shaft 22, which can provide auxiliary support for the middle part of the plate and improve the flatness of the plate; in this embodiment, it can be transmitted through the gear 24 and the toothed belt and driven by a conventional motor.
[0026] Furthermore, a guide rail 332 is fixedly connected to the flip plate frame 31, and the guide rail 332 is slidably connected to a guide block 331. The guide block 331 is fixedly connected to the movable splint 341, ensuring that the movable splint 341 can move smoothly and accurately under the drive of the telescopic drive device 32, further improving the reliability of plate clamping and processing accuracy.
[0027] Furthermore, a flip seat 36 is installed on the frame 1, and the flip shaft 37 is rotatably connected to the flip seat 36. The flip drive device 35 includes a motor 351 and a reducer 352. The motor 351 is driven and connected to the reducer 352, and the reducer 352 is driven and connected to the flip shaft 37, providing a stable and controllable driving force for the flip shaft 37, ensuring the stable operation of the flip mechanism 3 and the accuracy of the flip.
[0028] Furthermore, the flipping drive device 35 is arranged at one end of the flipping shaft 37, and the other end of the flipping shaft 37 is fixedly connected to the brake disc 6. The frame 1 is also fixedly connected to the brake 7, and the brake 7 is operable to be frictionally connected to the brake disc 6, so that the flip mechanism 3 can respond quickly when it needs to stop or position, thereby improving the safety and operational flexibility of the equipment.
[0029] Furthermore, the flip plate frame 31 includes a first cantilever 311 and a second cantilever 312, and a reinforcing connecting rod 313 is connected between the first cantilever 311 and the second cantilever 312 to enhance the structural strength of the flip plate frame 31, improve its load-bearing capacity, and ensure the stability of the equipment during long-term operation.
[0030] Furthermore, after flipping, the first cantilever 311 and the second cantilever 312 enter the gap where the conveying unit 2 is arranged, and the flipping mechanism can be operated to flip to below the conveying unit 2, thereby avoiding interference between the flipping plate frame 31 and the conveying unit 2 during the flipping process, and at the same time reducing the height of the equipment, which is convenient for operation and maintenance.
[0031] Furthermore, the first cantilever 311 and the second cantilever 312 are symmetrically arranged on the left and right, and the reinforcing connecting rod 313 is arranged at the outer ends of the first cantilever 311 and the second cantilever 312, so that the flip plate frame 31 is more balanced when subjected to force, thereby enhancing its stability; the arrangement of the reinforcing connecting rod 313 at the outer end further enhances the stability of the entire structure.
[0032] Furthermore, the roller 21 is a conical wheel, and the diameter of the conical wheel is set to be larger at the far end and smaller near the near end relative to the middle of the flip shaft 37, so that the plate can better fit the roller 21 during the conveying process, reducing friction and scratches. At the same time, it has a centering effect, which also helps to smoothly convey and flip the plate.
[0033] Furthermore, a water tank 4 is provided on the frame 1, and the roller 21 extends into the water tank 4. The roller 21 can rotate and use the water in the water tank 4 to wash away the glue attached to the surface, thereby further improving the traceless effect, which is particularly suitable for rubber plates.
[0034] Furthermore, a straightening component 5 is installed on the frame 1, and the straightening component 5 includes a positioning member 51, a straightening member 52 and a straightening drive device 53 for driving the straightening member 52 to flip. The positioning member 51 and the straightening member 52 are respectively arranged on both sides of the movable clamping space and arranged in the installation area of the conveying unit 2. The positioning member 51 and the straightening member 52 are both hinged to the frame 1. The straightening drive device 53 adopts a cylinder and is driven by a connecting rod assembly to be connected to the straightening member 52, so that it flips toward one side of the movable clamping space, thereby hitting or pushing the plate to move toward the alignment member 51 to achieve the straightening of the plate, which can better position the plate, facilitate clamping and flipping, and better position the plate to ensure that the plate is in the correct position before entering the movable clamping space, facilitate clamping and flipping, and further improve processing efficiency and product quality.
[0035] Specifically, the electric motor 351 may be a servo drive motor, and the telescopic drive device 32 may be a cylinder.
Claims
1. A seamless plate turning machine, comprising a frame (1), a plurality of conveying units (2) mounted on the frame (1), the conveying units (2) comprising a conveying shaft (22), a shaft seat (25) and a roller (21), the roller (21) being fixedly connected to the conveying shaft (22), the conveying shaft (22) being rotatably connected to the shaft seat (25), characterized in that: A flip mechanism (3) is provided on one side of the conveying unit (2), and the flip mechanism (3) includes a flip driving device (35), a flip shaft (37) and a flip plate frame (31), wherein the flip plate frame (31) is fixedly connected to the flip shaft (37), and the flip driving device (35) is drivingly connected to the flip shaft (37), and a telescopic driving device (32) and a fixed clamping plate (342) are installed on the flip plate frame (31), and an output end of the telescopic driving device (32) is connected to a movable clamping plate (341), and a movable clamping space for placing and clamping a plate is formed between the movable clamping plate (341) and the fixed clamping plate (342).
2. The seamless panel turning machine according to claim 1, characterized in that: A guide rail (332) is fixedly connected to the flip plate frame (31), a guide block (331) is slidably connected to the guide rail (332), and the guide block (331) is fixedly connected to the movable splint (341).
3. The seamless panel turning machine according to claim 1, characterized in that: A turning seat (36) is mounted on the frame (1), the turning shaft (37) is rotatably connected to the turning seat (36), and the turning drive device (35) comprises a motor (351) and a reducer (352), the motor (351) is drivingly connected to the reducer (352), and the reducer (352) is drivingly connected to the turning shaft (37).
4. The seamless panel turning machine according to claim 1, characterized in that: The flip drive device (35) is arranged at one end of the flip shaft (37), and the other end of the flip shaft (37) is fixedly connected to a brake disc (6). The frame (1) is also fixedly connected to a brake (7), and the brake (7) is operatively frictionally connected to the brake disc (6).
5. The seamless panel turning machine according to any one of claims 1 to 4, characterized in that: The flip plate frame (31) comprises a first cantilever (311) and a second cantilever (312), and a reinforcing connecting rod (313) is connected between the first cantilever (311) and the second cantilever (312).
6. The seamless panel turning machine according to claim 5, characterized in that: After flipping, the first cantilever (311) and the second cantilever (312) enter the gap in which the conveying unit (2) is arranged, and the flipping mechanism can be operated to flip to be lower than the conveying unit (2).
7. The seamless panel turning machine according to claim 5, characterized in that: The first cantilever (311) and the second cantilever (312) are arranged symmetrically on the left and right, and the reinforcing connecting rod (313) is arranged at the outer ends of the first cantilever (311) and the second cantilever (312).
8. The seamless panel turning machine according to claim 1, characterized in that: The roller (21) is a cone wheel, and the diameter of the cone wheel is set to be larger at the far end and smaller near the center relative to the turning shaft (37).
9. The seamless panel turning machine according to claim 1 or 8, characterized in that: A water trough (4) is provided on the frame (1), and the roller (21) extends into the water trough (4).
10. The seamless panel turning machine according to claim 1, characterized in that: A straightening assembly (5) is installed on the frame (1), and the straightening assembly (5) includes an alignment member (51), a straightening member (52) and an alignment driving device (53) for driving the straightening member (52) to flip. The alignment member (51) and the straightening member (52) are respectively arranged on both sides of the movable clamping space and arranged in the installation area of the conveying unit (2). The alignment member (51) and the straightening member (52) are both hinged to the frame (1), and the alignment driving device (53) is drivingly connected to the straightening member (52).