Single cloth roll separator with turnover structure

By designing a flip-structure single-roll cloth roll separation machine and utilizing a frame, flip bracket, flip cylinder, and detection photoelectric components, the problems of poor compatibility of existing single-roll separation machines with large-diameter cloth rolls and clamping small-diameter cloth rolls are solved, thus achieving efficient cloth roll separation.

CN223408882UActive Publication Date: 2025-10-03KEDA INTELLIGENT IOT TECH CO LTD
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Patent Information

Application Number
CN202422391774.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-10-03
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing single-roll separator has a small compatible range for cloth roll diameters and is difficult to accommodate cloth rolls with larger diameters. In addition, it is easy to clamp cloth rolls with small diameters during the separation process, affecting the separation efficiency.

Method used

A single-roll cloth roll separation machine with a flip structure is designed, which includes a frame, a flip bracket, a flip cylinder, a detection photoelectric component and a leveling component. The flip bracket and photoelectric detection are used to achieve precise separation of cloth rolls with different roll diameters, avoiding clamping of small-diameter cloth rolls.

Benefits of technology

The compatible range of roll diameters for cloth roll separation is expanded, the clamping of small-diameter rolls is avoided, and the separation efficiency and applicability of the equipment are improved.

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Abstract

The utility model discloses a single yardage roll separator with a turnover structure, which comprises a rack, a turnover support, a motor, a transmission mechanism, a transmission mechanism, a transmission mechanism, a transmission mechanism and a transmission mechanism, wherein the rack is rotatably provided with a turnover support for supporting a yardage roll; the turnover air cylinder is arranged on the inner side of the rack, and one end of the turnover air cylinder is in running fit with the turnover support to drive the turnover support to turn over; the photoelectric detection assembly is arranged on the side wall of the rack to detect whether the cloth roll on the overturning support is in place or not; the leveling assembly is arranged at the lower end of the rack and is used for leveling during placement; through the arrangement of the machine frame, the overturning support, the overturning air cylinder and the detection photoelectric assembly, cloth rolls with different roll diameters can be separated conveniently, the problems that a traditional single roll separator is small in application range and possibly has the risk of clamping the cloth rolls with small roll diameters in the separation process are avoided, the device is simple in structure and low in cost, the cloth rolls with the small roll diameters cannot be clamped, and the production efficiency is improved. The scheme of quickly separating the yardage roll can be realized, and meanwhile, the roll diameter range compatible with yardage roll separation can be expanded.
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Description

Technical Field

[0001] The utility model specifically relates to a cloth roll single roll separator with a turnover structure. Background Art

[0002] The textile industry in my country is highly labor-intensive and highly dependent on foreign markets. my country is the world's largest producer and exporter of textiles and apparel. The textile industry encompasses cotton, chemical fiber, linen, wool, silk, knitting, and printing and dyeing. When textile rolls are transported on the assembly line, they must be separated from stacks into individual rolls for information scanning and identification.

[0003] The existing single-roll separators have a small compatible range for cloth roll diameters and cannot effectively solve the problem of cloth rolls with large diameter errors. At the same time, they are prone to clamping cloth rolls with small diameters during the separation process, resulting in large separation errors and affecting separation efficiency. For this reason, we propose a single-roll separator with a flip structure for cloth rolls. Utility Model Content

[0004] The purpose of the present invention is to provide a single-roll cloth roll separator with a flip structure to solve the problem in the above background technology that the existing single-roll separator is not convenient for accommodating cloth rolls with larger roll diameters and has the problem of clamping cloth rolls with small roll diameters during separation.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a single-roll separation machine with a flip structure, comprising:

[0006] A frame, on which a turning bracket for supporting the cloth roll is rotatably provided;

[0007] A turning cylinder is arranged inside the frame, and one end of the turning cylinder is rotatably matched with the turning bracket to drive the turning bracket to turn;

[0008] Detection photoelectric component, set on the side wall of the frame to detect whether the cloth roll on the flip bracket is in place;

[0009] The leveling component is arranged at the lower end of the frame to perform leveling when placed.

[0010] Preferably, a connecting seat is fixed to the lower end of the inner side of the frame, and the lower end of the flip cylinder is rotatably engaged with the connecting seat.

[0011] Preferably, the flip bracket includes a first flip bin, a connecting frame, a second flip bin and a roller. The first flip bin and the second flip bin are arranged side by side, and there is a connecting frame fixedly connected between the first flip bin and the second flip bin. The rollers are rotatably installed on the first flip bin and the second flip bin respectively.

[0012] Preferably, a plurality of the rollers are evenly distributed along one side of the first turning bin.

[0013] Preferably, a mounting seat is detachably mounted on the frame, and a shaft matched with the mounting seat is fixed to the side wall of the flip bracket.

[0014] Preferably, the detection photoelectric component includes a mounting plate, a slide rail, a clamp, a support rod and a photoelectric sensor. The mounting plate is fixed to the side wall of the frame. One side of the mounting plate has a slide rail. The clamp is slidably set on the slide rail, and the inner side of the clamp has a support rod. The photoelectric sensor is detachably mounted on the support rod.

[0015] Preferably, the mounting plate is L-shaped.

[0016] Preferably, the leveling assembly includes a support block, an adjusting bolt and a base plate. The support block is sleeved on the lower end of the frame, and a side wall of the support block is provided with an adjusting bolt for pressing the support block and fixing it to the frame. The lower end of the support block has a base plate.

[0017] Preferably, the support block is U-shaped.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model is provided with a frame, a turning bracket, a turning cylinder and a detection photoelectric component, which facilitates the separation of cloth rolls with different roll diameters, avoids the narrow application range of traditional single-roll separators and the risk of clamping cloth rolls with small roll diameters during the separation process. The device has a simple structure and is low in cost. It will not clamp cloth rolls with small roll diameters, can realize a solution for quickly separating cloth rolls, and is conducive to expanding the roll diameter range compatible with cloth roll separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the flip bracket structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the second turnover chamber structure of the present invention;

[0023] Figure 4 This is a schematic diagram of the drum structure of the present utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the detection photoelectric component of the utility model;

[0025] Figure 6 For the utility model Figure 1 A schematic diagram of the enlarged structure.

[0026] In the figure: 1. Frame; 2. Turning bracket; 201. First turning bin; 202. Connecting frame; 203. Second turning bin; 204. Roller; 3. Turning cylinder; 4. Connecting seat; 5. Mounting seat; 8. Detection photoelectric component; 801. Mounting plate; 802. Slide rail; 803. Clamp; 804. Support rod; 805. Photoelectric sensor; 901. Support block; 902. Adjusting bolt; 903. Base plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figures 1-6 The utility model provides a technical solution: a roll-to-roll separation machine with a flip structure, comprising:

[0029] The frame 1 is provided with a turning bracket 2 for supporting the cloth roll, so as to support the cloth roll and separate the cloth rolls into single rolls;

[0030] The turning cylinder 3 is arranged inside the frame 1, and one end of the turning cylinder 3 rotates with the turning bracket 2 to drive the turning bracket 2 to turn, so as to facilitate turning to move the cloth roll from the equipment of the previous process to the next processing equipment;

[0031] A detection photoelectric component 8 is provided on the side wall of the frame 1 to detect whether the cloth roll on the flip bracket 2 is in place, so that after the cloth roll is in place, the flip bracket 2 can be flipped in time to move the single roll of cloth;

[0032] The leveling assembly is provided at the lower end of the rack 1 to perform leveling when the rack 1 is placed, so as to facilitate the rack 1 to be placed horizontally.

[0033] Preferably, a connecting seat 4 is fixed to the lower inner end of the frame 1 , and the lower end of the flip cylinder 3 is rotatably matched with the connecting seat 4 , so that the flip cylinder 3 can better drive the flip bracket 2 to rotate.

[0034] Preferably, the flip bracket 2 includes a first flip bin 201, a connecting frame 202, a second flip bin 203 and a roller 204. The first flip bin 201 and the second flip bin 203 are arranged side by side to facilitate the placement of cloth rolls with larger outer diameters, and a connecting frame 202 is fixedly connected between the first flip bin 201 and the second flip bin 203. Rollers 204 are rotatably installed on the first flip bin 201 and the second flip bin 203 respectively to facilitate rolling the cloth rolls to the next process.

[0035] Preferably, a plurality of rollers 204 are evenly distributed along one side of the first turning chamber 201 to facilitate better rolling transportation of the cloth roll.

[0036] Preferably, a mounting seat 5 is detachably mounted on the frame 1 , and a shaft matched with the mounting seat 5 is fixed to the side wall of the flip bracket 2 to facilitate the rotation of the flip bracket 2 .

[0037] Preferably, the detection photoelectric component 8 includes a mounting plate 801, a slide rail 802, a clamp 803, a support rod 804 and a photoelectric sensor 805. The mounting plate 801 is fixed to the side wall of the frame 1. A slide rail 802 is provided on one side of the mounting plate 801. The clamp 803 is slidably set on the slide rail 802 to facilitate horizontal movement of the photoelectric sensor 805. A support rod 804 is provided on the inner side of the clamp 803. The photoelectric sensor 805 can be detachably installed on the support rod 804 to facilitate adjustment of the height of the photoelectric sensor 805.

[0038] Preferably, the mounting plate 801 is L-shaped.

[0039] Preferably, the leveling assembly includes a support block 901, an adjusting bolt 902 and a base plate 903. The support block 901 is sleeved on the lower end of the rack 1, and an adjusting bolt 902 is provided on one side wall of the support block 901 to tighten the support block 901 and fix it to the rack 1. The lower end of the support block 901 has a base plate 903 to facilitate adjusting the height of the four corners of the rack 1 so that the rack 1 is placed horizontally.

[0040] Preferably, the support block 901 is U-shaped to facilitate connection between the support block 901 and the rack 1 .

[0041] The working principle and usage process of the present invention are as follows: when in use, the cloth roll is transported to the flip bracket 2 by the previous equipment, the detection photoelectric component 8 detects the cloth roll, and then transmits the signal to the controller, the flip cylinder 3 is actuated to drive the flip bracket 2 to rotate, the flip bracket 2 is flipped and rolled by the roller 204 to roll the cloth roll on it to the next process, and then the flip cylinder 3 is reset, driving the flip bracket 2 to reset to the starting position, and the above steps are repeated to separate the rolls.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A single roll separation machine with a flip structure, characterized in that: include: A frame (1), wherein a turning bracket (2) for supporting a cloth roll is rotatably provided on the frame (1); A turning cylinder (3) is arranged inside the frame (1), and one end of the turning cylinder (3) is rotatably matched with the turning bracket (2) to drive the turning bracket (2) to turn; A detection photoelectric component (8) is arranged on the side wall of the frame (1) to detect whether the cloth roll on the flip bracket (2) is in place; A leveling component is arranged at the lower end of the frame (1) for leveling when placed.

2. The single roll separation machine with a turnover structure according to claim 1, characterized in that: A connecting seat (4) is fixed to the lower inner end of the frame (1), and the lower end of the tilting cylinder (3) is rotationally engaged with the connecting seat (4).

3. The single roll separation machine with a turnover structure according to claim 1, characterized in that: The turning bracket (2) comprises a first turning bin (201), a connecting frame (202), a second turning bin (203) and a roller (204); the first turning bin (201) and the second turning bin (203) are arranged side by side, and a connecting frame (202) is fixedly connected between the first turning bin (201) and the second turning bin (203); and the roller (204) is rotatably mounted on each of the first turning bin (201) and the second turning bin (203).

4. The single roll separation machine with a turnover structure according to claim 3, characterized in that: A plurality of rollers (204) are evenly distributed along one side of the first turning bin (201).

5. The single roll separation machine with a turnover structure according to claim 1, characterized in that: A mounting seat (5) is detachably mounted on the frame (1), and a shaft rod matching the mounting seat (5) is fixed to the side wall of the flip bracket (2).

6. The single roll separation machine with a turnover structure according to claim 1, characterized in that: The detection photoelectric component (8) comprises a mounting plate (801), a slide rail (802), a clamp (803), a support rod (804) and a photoelectric sensor (805); the mounting plate (801) is fixed to the side wall of the frame (1); one side of the mounting plate (801) has a slide rail (802); the clamp (803) is slidably arranged on the slide rail (802); the inner side of the clamp (803) has a support rod (804); and the photoelectric sensor (805) is detachably mounted on the support rod (804).

7. The single roll separation machine with a turnover structure according to claim 6, characterized in that: The mounting plate (801) is L-shaped.

8. The single roll separation machine with a turnover structure according to claim 1, characterized in that: The leveling assembly comprises a support block (901), an adjusting bolt (902) and a bottom plate (903); the support block (901) is sleeved on the lower end of the frame (1); and an adjusting bolt (902) for pressing the support block (901) and fixing it to the frame (1) is provided on one side wall of the support block (901); and the bottom plate (903) is provided at the lower end of the support block (901).

9. The single roll separation machine with a turnover structure according to claim 8, characterized in that: The support block (901) is U-shaped.